3M BK User Manual

Betapure
BK Series Absolute Rated Filter Cartridge
ltration systems include clarifying lters, pre-lters, nal lters, stainless steel housings and engineered skid-mounted systems designed and sized for specic applications.
Absolute Betapure™ BK Series
Absolute Betapure BK series removal ratings are determined for the entire cartridge life using a new lter performance test developed by 3M Purication that complies with the general procedure outlined in ASTM 975. A copy of 3M Purication’s Technical Report summarizing absolute rating of Betapure BK series cartridges and the test methodology is available by requesting 3M Purication literature number LITTDMPC2.795.
3M Purication denes Absolute Rating as “ the particle size (x) providing an initial Beta Ratio (βx) = 1000.” At this Beta Ratio the removal efciency is equal to 99.9%. Beta Ratio (βx) is dened by the following equation:
Betapure™ BK Series Filters
ßx =
Betapure™ BK Series Filters – The Clear Solution
3M Purication Inc. continues an 80 year tradition of innovative cost effective solutions to challenging industrial ltration applications with Betapure™ BK series. Betapure BK series is a truly absolute rated, rigid (non-compressible) resin bonded lter cartridge.
Consistent quality and performance at absolute ratings from 5 to 70 m make Betapure BK series the clear choice in the confusing world of indistinguishable “me-too” cartridge lters.
Consistent Performance
Absolute rated rigid structure Betapure BK series provides consistent performance. Unlike many competitors, Betapure BK series does not unload or lose ltration efciency throughout its usable life!
Significant Life Advantage
Betapure BK series’s rigid graded-porosity grooved structure provides a signicant life advantage over the competition!
3M Purication provides quality solutions worldwide for the most challenging ltration applications. 3M Purication
Cumulative Number of Particles Larger than x in the Influent Challenge
Cumulative Number of Particles Larger than x in the Effluent
Betapure BK series lters achieve a minimum Betax (βx) value of 1000 at the specied ratings seen in Table 1.
Betapure™ BK Series Features & Benefits
Absoltue rated cartridge filters from 5 - 70 microns
Absolute filtration efficiency at the specified reduction rating
Consistent production yields with absolute contaminant retention
No by-pass or unloading at high differential pressure
Consistent product quality throughout the filter's life
Grooved surface with true graded-porosity internal structure
Significantly longer life
Cost effective filtration with optimized yields
300 °F high temperature option
Choice of temperature compatible options
Inventory one product for many applications
No metal or plastic cores
Easy disposal, suitable for incineration or shredding
Disposal cost reduction
Available with polypropylene or polyester end modifications
Retrofit any industrial housing
Usuable in existing filter housings
1
Table 1. – Betapure™ BK Series Absolute Ratings
Grade Designation ßx = 1000 (x = Absolute Micron Rating)
Z8 050 5
Z8 070 7
Z8 100 10
Z8 140 14
Z8 150 15
Z8 200 20
Z8 300 30
Z8 400 40
Z8 500 50
Z8 700 70
High Temperature Betapure™ BK Series
Standard Betapure™ BK series provides consistent performance at temperatures to 250 °F (121 °C) and differential pressures to 70 psid (4.8 bar). High temperature (HT) Betapure BK series extends the temperature rating to 300 °F (149 °C) for those non-aqueous processes that require service under extreme conditions.
Betapure™ BK Series – Consistent Performance
The initial Beta Ratio for all grades of Betapure BK series lter cartridges is equal to or greater than 1000, and each cartridge performs at or above this initial value throughout its usable (all the way to plugging) life! This denes Betapure BK series’ absolute ltration performance. The Beta Ratio vs. Differential Pressure Graphs 1 and 2 illustrate how competitive lters do not achieve the consistent performance of Betapure BK series. Filters that show a decrease in Beta Ratio as the differential pressure increases are exhibiting either unloading of previously held contaminants or a loss of ltration efciency. This inconsistent performance results in a reduction in nished product quality, product yield, and an increase in total ltration cost.
As illustrated in Graphs 1 and 2, the performance of melt-blown polypropylene (Competitor P) degrades rapidly after a small (0.5 psi) increase in differential pressure, indicating contaminant unloading and a loss of ltration efciency typical of a compressible structure. In Graph 1, the generic cotton wound, Competitor C, exhibits erratic performance caused by media movement under increasing pressure, and, in Graph 2, it exhibits minimal ability to retain contaminant throughout the test. In Graph 1, melt-blown Competitor O never approaches a Beta Ratio of 1000, and it shows a decreasing Beta Ratio at high differential pressure. Resin bonded Competitor F, as shown in Graph 2, exhibits very low Beta Ratios at low differential pressures indicating poor performance. Above 1.0 psid, the contaminant builds a cake which accounts for the subsequent increase in Beta Ratio. Betapure BK series exhibits consistent Beta Ratios at all differential pressures.
Rigid Graded-Porosity Betapure™ BK Series
Betapure BK series lter cartridges are manufactured using an exclusive process that achieves a true “graded-porosity” ber structure with a clean and smooth inside diameter. Each ber is locked in this arrangement by a thermosetting resin binder to create a rigid structure, eliminating the need for a metal or plastic center core. Larger particles are trapped in the outer area and ner particles towards the inner area. Figure 1 illustrates how in a graded-porosity structure the overall effect is to classify and retain particles by size as they progress through the cartridge.
FLUID
GRADED-POROSITY
STRUCTURE
Figure 1. – Betapure™ BK Series Graded­Porosity Structure
FLUID
2
High Surface Area Betapure™ BK Series
Betapure™ BK series cartridges also feature an optimized groove pattern that increases the surface area by over 65% when compared to smooth cylindrical cartridges (see Figure 2). The grooved surface prevents premature blinding of the outer surface by large particles and allows full utilization of the depth structure. Maximum surface area with a true graded-porosity structure means that Betapure BK series can provide 3 times or greater service life than competitive lter cartridges.
Graph 1. - Beta Ratio Comparison Of Filter Cartridges Rated At 20 Microns
1200
1000
800
600
Betapure™ BK Series Filters
GROOVED
SURFACE
FLOW
INCREASE IN
SURFACE AREA
Figure 2. – Surface Area Comparison
FLOW
UNGROOVED
SURFACE
Beta Ratio
400
200
0
Initial 0.5 1
Betapure™ BK Series - Rigid Res in Bonded Compet itor P - Mel t-Blown Propylene Compet itor O - Mel t-Blown Polypro pylene Competitor C - Co tton Wound
Differential Pressure
Graph 2. - Beta Ratio Comparison Of Filter Cartridges Rated At 70 Microns
1200
1000
800
600
Beta Ratio
400
200
10
Betapure
BK Serie s at or above
1000 throughout service life
Note:
0
Initial 0.5 1
Betapure™ BK Series - Rigid Res in Bonded Compet itor P - Mel t-Blown Propylene Compet itor F - Gen eric Resin Bonded Compet itor C - Cotton Wou nd
Differential Pressure
3
10
Betapure
BK Serie s at or above
1000 throughout service life
Note:
Betapure™ BK Series Product Specifications
Absolute Rating
(µm)
5 Z8050
7 Z8070
10 Z8100
14 Z8140
15 Z8150
20 Z8200
30 Z8300
40 Z8400
50 Z8500
70 Z8700
Standard Temperature
High Temperature
Maximum Operating Temperature
Maximum Differential Pressure 70 psid (4.8 bar) @ 68 °F (20 °C)
Recommended Change-out Dif-
ferential Pressure
Inside Diameter 1 1/16" (26.9 mm)
Outside Diameter 2 19/32" (65.9 mm)
Cartridge Length 9 3/4" through 40" (248 - 1016 mm)
Grade Fiber Resin
Acrylic/Glass/Cellulose
Phenolic
Acrylic/Cellulose
Cartridge End Modifications
Polypropylene bonding with polypropylene
end modifications
Thermoset epoxy bonding with polyester
end modifications
Operating Parameters
Standard – 250 °F (121 °C)
With polyethylene gasket – 200 °F (93 °C)
With polypropylene end modifications – 180
°F (82 °C)
High Temperature Option – 300 °F (149 °C)
with or without polyester end modifications,
non-aqueous applications
35 psid (2.4 bar)
Dimensions
Betapure™ BK Series Applications
Betapure™ BK series provides consistent reproducible ltration performance and longer life while meeting or exceeding quality specications in a wide variety of industrial processing applications. Betapure BK series is particularly well suited for high viscosity uids, high temperature processes, and differential pressures to 70 psid (4.8 bar).
• Petroleum Products - gas, oils, gasoline, kerosene, lube oil, fuel oil, waxes
• Chemical/Petrochemical - acids, bases, organic solvents, catalysts, monomers, polymers, glycols
• W a t e r - p r o c e s s w a t e r , p r o d u c e d w a t e r , b o i l e r f e e d , demineralized feed, pre-reverse osmosis system, waste water
• General Industrial - paint, varnish, lacquer, inks, coatings, e m u l s i o n s , m a g n e t i c m e d i a , r e s i n s , d e t e r g e n t s , a d h e s i v e s , machine tool coolants, cutting oils, parts washers
• Brines and aqueous salt solutions
Betapure™ BK Series Flow Rates
Table 2. – Betapure™ BK Series Flow Rates
Grade
Z8 050 5 0.75 13. 6 3 11.4
Z8 070 7 0.33 5.98 3 11.4
Z8 100 10 0.20 3.64 4 15 .1
Z8 140 14 0.16 2.89 4 15.1
Z8 150 15 0.27 4.88 4 15.1
Z8 200 20 0 .13 2.34 5 18.9
Z8 300 30 0.08 1.44 5 18.9
Z8 400 40 0.06 1.10 6 22.7
Z8 500 50 0.05 0.89 7 26.5
Z8 700 70 0.03 0.55 7 26.5
1
Specific aqueous pressure drop at ambient temperature for a single equivalent 10" cartridge . For multiple cartridge lengths, divide total flow by the number of single length equivalents.
2
Optimal efficiency and life is achieved at aqueous flow rates less than the maximum flow indicated.
Absolute
Rating (µm)
Specific Pressure Drop
Per 10" Cartridge1
psi/gpm mbar/lpm gpm lpm
Recommended Maxi-
mum Aqueous Flow
Rate2 Per 10" Cartridge
4
Betapure™ BK Series Filters
Table 2 provides ow information for Betapure™ BK series lters in aqueous uids.
For liquids other than water, multiply the specic pressure drop value (in column 3) by the viscosity in centipoise. The specic pressure drop values may be effectively used when three of the four variables (Viscosity, Flow, Differential Pressure, and Cartridge Grade) are set.
Betapure™ BK Series Chemical Compatibility
Table 3 shows Betapure BK series’s wide range of chemical compatibility. Betapure BK series exhibits excellent resistance to petroleum products, organic solvents, water, acids, brines and aqueous salt solutions. Betapure BK series is not recommended for strong acids or bases at temperatures over 100 °F (38 °C).
Table 3. – Chemical Compatibility
Fluid
Category Example
Gasoline R
Kerosene R
Petroleum
Organic Solvents
Amines (DEA, MDEA, MEA) 20% - 50%
Water
Organic Acids
Hydrochloric (Muriatic ) Acid 5% R
Inorganic Acids
Brines and Aqueous
Salt Solutions
Weak Alkalis
Fatty Acids – Oils
Oxidizers Hydrogen Peroxide 90% R
R = Generally Recommended up to 250 °F (121 °C) unless otherwise noted. N = Not Recommended L = Likely Compatible, test before use.
Diesel Fuel R
Lube Oil R
Fuel Oil R
Waxes R
MEK R
Benzene R
Toluene R
Xylene R
Alcohols R
Glycols R
Dimethyl Formamide (DMF) N
up to 160 °F (71 °C)
Process - to 212 °F R
Produced - to 212 °F R
Boiler Feed - to 212 °F R
Demineralizer Feed - to 212 °F R
Potable Water N
WFI N
Acetic (100%) R
Tannic 10% R
Sulfuric 50% R
Sulfurous 5-10% R
Nitric R
Sodium Chloride R
Sodium Sulfate R
Sodium Nitrate R
Aluminum Hydroxide R
Ferric Hydroxide R
Magnesium Hydroxide R
Detergents R
Mineral Oil R
Industrial Vegetable Oils R
Silicone Oils R
Rating
L
5
Betapure™ BK Series Ordering Guide
Ca r tridge Type Length* Grade Surface Packaging**
BK - Betapure™
Series
* Lengths are multiples of either 9 3/4" or 10". ** All 39" and 40" cartridges poly bagged. ***Required for grades Z8050 through Z8140
09 - 9 ¾" Z8050 G – Grooved 1 – Standard Shrink Wrap S – Standard C - 222 O-ring & A - Silicone
10 - 10 " Z8070 U – Ungrooved 2 – Bulk Pack H – High Temp. Spear B - Fluorocarbon
19 - 19½" Z 8100 F - 222 O-ring & C - EPR
20 - 20" Z 8140 Flat Cap D - Nitrile
29 - 29¼ Z8150 K - 222 O-ring, G - Volara Gasket***
30 - 30" Z8200 Retaining Clip & N - None
39 - 39" Z8300 Flat Cap Y - Nylon Flat Gasket
40 - 40" Z8400 N - None
Z8500 P - Polypropylene
Z8700 Core Extender
Temper atur e
Option
Notes on End Modification Ordering
Double Open-End (DOE) Cartridges
DOE without end modication or gasket: N - N
DOE with at gasket: N - G
End Modification Gasket/O-ring
S - SS Core
Extender
Single Open-End (SOE) O-ring Style End Modifications
C - Code 8 style end modication (222) double o-ring connector with locating spear for use with standard plug-in style housing diaphragms and positioning plates.
F - Code 3 style end modication (222) double o-ring connector with at cap for use with standard plug-in style housing.
K - 222 style o-ring connector with one o-ring and retaining clip for use with the 7PC housing
Core Extenders - For proper alignment and cartridge centering in competitive housings
P - Polypropylene extender for applications where compatible
S - Stainless Steel extender for chemical compatibility and for high temperatures > 180 °F (82 °C)
6
Betapure™ BK Series Filters
Important Notice
The information described in this literature is accurate to the best of our knowledge. A variety of factors, however, can affect the performance of the Product(s) in a particular application, some of which are uniquely within your knowledge and control. INFORMATION IS SUPPLIED UPON THE CONDITION THAT THE PERSONS RECEIVING THE
SAME WILL MAKE THEIR OWN DETERMINATION AS TO ITS SUITABILIT Y FOR THEIR USE. IN NO EVENT WILL 3M PURIFICATION INC. BE RESPONSIBLE FOR DAMAGES OF ANY NATURE WHATSOEVER RESULTING FROM THE USE OF OR RELIANCE UPON INFORMATION.
It is your responsibility to determine if additional testing or information is required and if this product is fi t for a particular purpose and suitable in your specifi c application.
3M PURIFICATION INC. MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR OF ANY OTHER NATURE HEREUNDER WITH RESPECT TO INFORMATION OR THE PRODUCT TO WHICH INFORMATION REFERS.
Limitation of Liability
3M Purifi cation Inc. will not be liable for any loss or damage arising from the use of the Product(s), whether direct, indirect, special, incidental, or consequential, regardless of the legal theory asserted, including warranty, contract, negligence or strict liability. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you.
Your Local Distributor:
3M Purifi cation Inc.
400 Research Parkway Meriden, CT 06450 U.S.A. Phone (800) 243-6894 (20 3) 2 37-5 541 Fax (203) 630-4530 www.3Mpurifi cation.com
Betapure is a trademark of 3M Company used under license.
Please recycle. Printed in U.S.A.
3M is a trademark of 3M Company.
© 3M 2011. All rights reserved.
70-0201-8688-1 REV 1111b
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