3M BDA020 Specifications

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CUNO’s BevASSURE BDA020 series filter combines two asymmetrical polyether sulfone (BDA020) membrane layers together with Advanced Pleat Technology (APT) construction. This design results in a robust filter that is optimized for both long service life and fast flowing applications, while providing 0.2 µm absolute rated filtration for sterilizing grade performance.
The BevASSURE BDA020 series filter helps bottled water and other beverage processors meet the highest standards for microorganism control.
Combined with CUNO’s range of particle control and prefiltration filter cartridges, BevASSURE BDA020 final filters offer bottlers a complete solution for rigorous contaminant control while maintaining long service life and low operating costs.
Durable Design
The BevASSURE BDA020 series filter membrane and cartridge design innovations result in a highly durable filter cartridge, capable of secure operation through numerous cycles of hot water sanitation, steam sterilization, and chemical based cleaning and sanitation.
ADVANCED TECHNOLOGIES Highly Asymmetric BDA020 Membrane
BevASSURE BDA020 filters incorporate a novel dual-layer BDA020 membrane with a high degree of asymmetry (Figure 1). When viewed in cross-section, the membrane contains larger pores on the upstream surface that gradually taper to smaller pores towards the downstream surface. Compared to conventional membranes with a symmetric pore structure, this structure provides greater contaminant capacity, since it presents greater open spaces (void volume) in which to retain these contaminants. This increase in capacity leads directly to longer service life. In addition, the asymmetric structure provides less resistance to flow, resulting in a lower pressure drop when compared at a constant flow rate to competitive filters, allowing a user to employ fewer BevASSURE BDA020 filters for any given flow rate.
Features Benefits
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Validated 0.2 µm absolute rated membrane
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Asymmetric dual-layer polyether sulfone (BDA020) membrane
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Advanced Pleat Technology Construction
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21CFR compliant materials of construction, EEC Directive 2002/72 EC tested, USP Biological Reactivity for Class VI Plastics Test, Technical Support Guide
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Reliable sterilizing filtration
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Exceptionally high capacity and service life resulting in maximum economy
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Allows superior fluid and contaminant access to filter surface area for greatest service life and flow rates
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Eases regulatory concerns
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Figure 1. - SEM Photograph Showing BevASSURE BDA020
Membrane Cross-Section
FLOW
Advanced Pleat Technology Design
BevASSURE BDA020 filters feature Advanced Pleat Technology (APT) design for extended service life. This design technology maximizes the useful surface area of the filter while maintaining open flow paths between the media pleats (refer to Figure 2). By employing the APT design, the BevASSURE BDA020 filter provides lower pressure drops, longer service life, and lower overall operational costs.
Figure 2. - Advanced Pleat Technology Design
ADVANCED PERFORMANCE
Extended Service Life
In the majority of beverage applications, the final membrane filter is used in a continuous (as opposed to a batch) operation. Its service life is measured either by the volume filtered, or the number of days in service, before becoming permanently blocked. Filters that provide longer service life not only reduce direct operational costs, but also reduce indirect filter costs as well (filter change-out/installation labor, downtime between change-outs, filter flushing, etc.). The BevASSURE BDA020 filter’s combination of highly asymmetric BDA020 membrane, Advanced Pleat Technology design, and novel upstream & downstream supports all work together to maximize the volume of beverage that can be processed.
Absolute Microbiological Control
The primary purpose of a membrane filter cartridge in bottled water and beverage processing is to effectively control even the smallest microorganisms. BevASSURE BDA020 0.2 micron rated filters provide superior retention of common spoilage microorganisms, even at challenge concentrations that far exceed those experienced by most beverage producers. BevASSURE BDA020 membrane has been validated for complete retention of
Brevundimonas diminuta
at a concentration of 10
7
CFU/cm2or greater.
(ATCC 19146)
Novel Media Support Design
BevASSURE BDA020 filters employ a design that results in higher beverage flow versus pressure drop compared to competitive filters. This CUNO development combines the high flowing BDA020 membrane with special support layers upstream and downstream of the membrane. When combined with the previously mentioned Advanced Pleat Technology, this feature greatly increases flow per cartridge, and results in lower overall operational costs.
BevASSURE BDA020
BDA020
BDA020
Microorganism Retention Level
Brevundimonas diminuta
Pseudomonas aeruginosa
Complete
Complete
Fast Flow Rates at Low Pressure Drops
CUNO has combined three key technological advances to provide a fast flow rate per unit of pressure drop. These three technologies, Advanced Pleat Technology (APT) design, a novel upstream and downstream support design, and a highly asymmetric microporous membrane, afford users with faster process flow rates using fewer filters as compared to alternative filters.
When installed in an existing system with a fixed flow rate, BevASSURE BDA020 series filters exhibit a lower pressure drop compared to alternative filters.
Since filter change-out is usually tied to a terminal differential pressure drop (typically between 20 and 35 psid), employing filters that exhibit a
pressure drop can result in
longer
filter service life.
lower
initial
Alternatively, in a new system when determining the number of filters needed to provide a desired flow
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rate at a given pressure drop, faster flowing filters will result in smaller, more economical systems.
BevASSURE BDA020 Cartridge Construction
Materials of Construction
Membrane Support layers Polypropylene
Core, Cage, End Caps, Adapters Polypropylene Adapter Reinforcing Ring polysulfone
O-rings
Nominal Filter Dimensions
Effective Filtration Area (EFA) 7.2 ft Filter Diameter 2.75” (70 mm)
Nominal Filter Lengths
Operating Parameters
Typical Water Flow Rate at 25
Maximum Differential Pressure (forward)
Maximum Differential Pressure (reverse)
Maximum Forward Flow Diffusion at 25°C per 10” filter
Maximum hot water sanitation temperature
Maximum steam temperature 126°C Maximum peracetic acid exposure 1% (10,000 ppm)
Dual layer polyether sulfone (BDA020)
Various polymers available
10” (254 mm), 20” (508 mm), 30” (762 mm), 40” (1016 mm)
2 GPM/psid
?
C
(11 lpm/100 mbar) 80 psid @ 77°F
(5.5 bar @ 25°C) 25 psid @ 176°F (1.7 bar @ 80°C)
10 psid @ 77°F (0.689 bar @ 25°C)
33 cc/min @ 40 psig (2.75 bar)
85°C
2
(0.67 m2)
CUNO Filter Housings
A specialized range of filter housings is available to meet the needs of the food & beverage industry. They provide easy access for filter change-out and afford a secure seal between filter and housing to help prevent fluid bypass. All housings are constructed using 316L stainless steel to maximize corrosion resistance. Internal surfaces of the housings are polished to 20 micro-inch Ra to limit microbial adhesion and provide easy cleaning. CUNO also offers custom-design, fully automated filtration skids and mobile units. These units can incorporate membrane housings, prefilter housings, SIP and CIP systems along with all necessary piping, valves, monitoring devices and computer controls for reliable, hands-free operation.
Fully Automated Filtration Skids
Prefiltration Selections
Many bottling applications employ a prefilter and final filter in series to achieve maximum performance and economy. Prefilters are used to protect and extend the life of more expensive final filters. CUNO offers a number of premium prefilter choices: Betafine™ XL pleated filter cartridges, PolyNet™ depth filter cartridges and LifeASSURE™ membrane filter cartridges.
Betafine XL filter cartridges (Literature LITCBFXL) feature CUNO’s Advanced Pleat Technology maximizing the accessible filter area and supplying exceptionally high flow rates. Those preferring depth-style filters can select from CUNO’s PolyNet prefilter family (Literature LITCPN1) which employs an advanced media design that enhances flow while extending
service life. For additional bioburden control, CUNO’s LifeASSURE filter cartridges (Literature LITCLAFB1), featuring dual-zone membrane, are designed to deliver the ultimate in final membrane protection and bioburden reduction.
* Data from published product literature 3
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BevASSURE™ BDA020 Filter Ordering Guide
Cartridge Grade Configuration
Length
Inches
End-modification Gasket/O-ring Material
BDA020
BevASSURE 0.2 µm
01 - 10”
F
02 - 20” 03 - 30” 04 - 40”
B - 226 O-ring & Spear (Code 7) A - Silicone C - 222 O-ring & Spear (Code 8) B - Fluorocarbon F - 222 O-ring & Flat Cap (Code 3) C - EPR J - 226 O-ring & Flat Cap D - Nitrile
Example; The part number for a 30" BevASSURE BDA020 Filter, 0.2 micron retention rating, 226 silicone O-ring connector with locating spear, would be: BDA020F03BA.
BevASSURE™ BDA020 Filter Disc Ordering Guide
Part Number Size / Packaging
NM04708BDA020
47 mm disc / 40 box
Important Notice
CUNO MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Since a variety of factors can affect the use and performance of a CUNO product in a particular application, some of which are uniquely within the user’s knowledge and control, user is responsible for determining whether or not the CUNO product is fit for a particular purpose and suitable for user’s method of application.
Limitation of Remedies and Liability
If the CUNO product is proved to be defective, THE EXCLUSIVE REMEDY, AT CUNO’S OPTION, SHALL BE TO REFUND THE PURCHASE PRICE OR TO REPAIR OR REPLACE THE DEFECTIVE PRODUCT. CUNO shall not otherwise be liable for loss or damages, whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted, including, but not limited to, contract, negligence, warranty or strict liability.
Your local CUNO distributor is:
An IBWA Bottler (Supplier) Member
WARRANTY
Seller warrants its equipment against defects in workmanship and material for a period of 12 months from date of shipment from the factory under normal use and service and otherwise when such equipment is used in accordance with instructions furnished by Seller and f
chase, if any. Any unauthori
equipment by Buyer will void this warranty. Seller’s liability under this warranty shall be limited to the replacement or repair, F.O.B. point of manufacture, ofany defective equipment or part which, hav ing been returned to the factory, transportation charges prepaid, has
or purposes disclosed in writing at the time of pur
zed alteration or modification of the
been inspected and determined by the Seller to be defective. THIS WAR RANTY IS IN LIEU OF ANY OTHER WARRANTY, EITHER EXPRESSED OR IMPLIED, AS TO DESCRIPTION, QUALITY, MERCHANTABILITY, FIT NESS FOR ANY PARTICULAR PURPOSE OR USE, OR ANY OTHER MATTER. Under no circumstances shall Seller be liable to Buyer or any
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third party for any loss of profits or other direct or indirect costs, expenses, losses or consequential damages arising out of or as a result of any defects in or failure of its products or any part or parts thereof or arising out of or as
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a result of parts or components incorporated in Seller’s equipment but not supplied by the Seller.
a 3M company
CunoIncorporated
400 Research Parkway
Meriden, CT 06450, U.S.A.
Tel:(800) 243-6894
(203) 237-5541
Fax:(203) 630-4530
www.cuno.com
3M is a trademark of 3M Company. All other product names are trademarks of their respective holders 70020211994
© 2008 3M Company. All Rights Reserved. LITBABDA0202ADM.1110p
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