ZYZ Dienstleistung LIVELY User Manual

Transponder Reader LF

Product Manual English

It is essential to read this product manual before the first operation. Pay attention to the security advices!
These instructions are an important part of the product and must be kept for later use. This publication is not
subject to any update service.

ID00015 Edition: 11-2015 Version: 1.0

This product manual corresponds with "Directive 1999/5/EC of the European Parliament and
the Council on radio equipment and telecommunications transmission equipment and the
mutual recognition of the conformity".

This product manual is addressed to the operating company who must pass it on to the
personnel responsible for installation, connection, use and repairs of the machine.

The plant manager must ensure that the information contained in this product manual and
in the accompanying documents has been read and understood.

The product manual must be stored in a place that is familiar and easily accessible to
employees and must be consulted whenever an employee is unsure of how to proceed.

The manufacturer does not assume any responsibility for injuries to persons or animals, or
damage to property or to the device arising from incorrect use or disregard or insufficient
consideration of the safety criteria contained in this product manual or based on
modifications of the device or the use of unsuitable spare parts.

The copyright for this product manual is held solely by

Xedion AG

Otto-Hahn-Str. 12

D-95447 Bayreuth

www.xedion.de

or its legal successor.

Reproducing or circulating this product manual is only permitted with the exclusive
approval of the copyright holder. This also applies if only excerpts of the product manual
are copied or circulated. These requirements also apply for circulating the product manual
in digital form.

General

Transponder Reader LF

Archiving

 Store the product manual in the vicinity of the device!

 Always keep the product manual handy!

Symbols and signal words

The following symbols and signal words are used in this documentation. The
combination of a pictograph and a signal word classifies the respective safety
information. The symbol can vary depending on the type of danger.

Symbol Signal word Description

DANGER

Death

This signal word must be used if death or
irreversible damage to health can occur if
the hazard information is not followed.

Risk of injury and property damage

No damage

WARNING

CAUTION

ATTENTION

IMPORTANT

This signal word indicates bodily injuries
and property damage including injuries,
accidents, and health risks.

This signal word indicates a risk of
property damage. In addition, there is a
slight risk of injuries.

This signal word warns of malfunctions
and may only be used if no damage to
health can occur.

This signal word indicates cross­references and ways in which operations
are facilitated. It excludes all risks of
property damage and injury risks.

General

Transponder Reader LF

Target group

The product manual are addressed to personnel with the following areas of
responsibility:

Area of responsibility Competence

Installation, transport and storage Specialized personnel

Commissioning, operation and

decommissioning

Troubleshooting Specialized personnel

Definition according to DIN EN 60204-1:

Instructed personnel:

Persons who have been instructed and, if required, trained by a specialist as to
the tasks assigned to them, the possible risks of incorrect behavior and the
required safety equipment and safety measures.

Instructed personnel

Specialized personnel:

Persons who can evaluate the work assigned to them and recognize possible risks
based on their specialized training, knowledge, experience and familiarity with
the relevant standards.

Contents

Transponder Reader LF

1 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.1 Model 8

1.2 Designated use 9

1.3 Incorrect use 9

2 General Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.1 Liability and warranty 10

2.2 Objectives of the product manual 10

3 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.1 Area of application and symbols 12

3.1.1 Safety symbols - in compliance with DIN 4844-2 13

3.1.2 Warning symbols 13

3.1.3 Prohibition symbols 13

3.1.4 Other symbols 14

3.2 Obligations 14

3.2.1 Operating company‘s obligations 14

3.2.2 Operating personnel‘s obligations 15

3.3 ESD instructions 15

3.4 Residual risks 16

3.5 Additional instructions 17

4 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.1 Function 19

4.2 Technical data 20

4.3 Device label 21

5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.1 Safety instructions 22

5.2 Qualified installation personnel 24

5.3 Disposal of the packing material 24

5.4 Assembly of the device 25

Contents

Transponder Reader LF

5.5 Mainboard layout 25

5.6 Antenna output power jumper-block J1 26

5.7 RS-232 setting jumper-block J10-J15 27

5.8 LED light status description 27

5.9 Connector pin assignments 28

5.9.1 Power connector 28

5.9.2 Antenna connector 28

5.9.3 Serial interface 29

5.10 Power supply 29

6 Protocol Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6.1 Operating personnel 30

6.2 Communication protocol details 30

6.2.1 Commands terminal to reader 31

6.2.2 Commands reader to terminal 32

7 Service and Troubleshooting . . . . . . . . . . . . . . . . . . . . . 33

7.1 General remarks 33

7.2 Qualified troubleshooting personnel 33

7.3 Safety instructions 34

7.4 Troubleshooting 35

7.5 Customer service 35

8 Dismantling and Storage . . . . . . . . . . . . . . . . . . . . . . . . . 36

8.1 Dismantling 36

8.2 Storage 36

9 Transport and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . 37

9.1 Transport 37

9.2 Disposal 37

10 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

10.1 Antennas 38

Contents

Transponder Reader LF

10.2 Cables 38

10.3 Transponder 39

Chapter 1

Identification

1 Identification

This chapter gives you an overview of the following topics:

 Model

 Designated use

 Incorrect use

1.1 Model

Transponder ReaderLFSeries number e.g. 1511BY0006

Article number 02-1-000010

Manufacturer

Transponder Reader LF

Xedion AG
Otto-Hahn-Str. 12

D-95447 Bayreuth

GERMANY

Telephone +49 (0) 921 - 507 524-2

Fax +49 (0) 921 - 507 524-1

E-Mail [e-mail]

Website www.xedion.de

For information on the label, see

 Device label.

8

Chapter 1

Identification

1.2 Designated use

This product was developed for reading and writing passive LF-Transponders
only. Any other use of this device constitutes misuse and renders the user's
authority to install and operate the device invalid.

This product is designed to be mounted and operated in an industrial setting as a
built-in-device only. It is not designed to be used as a stand-alone or portable
device or in a non-industrial setting, such as a household, vehicle or in the open­air.

Intended use also includes the following:

Before using the device, the user should ensure that the national approval
requirements for use are met.

Transponder Reader LF

 following all instructions in the operating instructions

 observing all safety information

1.3 Incorrect use

Incorrect use, which can endanger the device, the user and third parties, includes:

 the use of the device contrary to its intended use ( Designated use)

 modifying, extending or reconstructing the device without first

consulting Xedion AG

 operating the device when there are obvious problems

WARNING Risk of injury through incorrect modifications

There are risks from unauthorized modifications to the machine.

Only use original spare parts from the manufacturer. Do not make any changes,
attachments or modifications to the device without the approval of Xedion AG.

WARNING Risk of injury and malfunction of machine operation through incorrect use

There are risks attached to using the device incorrectly.

Use the device exclusively according to its intended use.

9

Chapter 2

General Instructions

2 General Instructions

This chapter gives you an overview of the following topics:

 Liability and warranty

 Objectives of the product manual

2.1 Liability and warranty

The "General sales and delivery conditions" of Xedion AG always apply.

The warranty period is 12 months beginning with the delivery of the device,
which is verified by the invoice or other documents.

The warranty includes repairs of all damages to the device that occur during the
warranty period and were clearly caused by material or manufacturing defects.

Transponder Reader LF

Liability and warranty claims in cases of damage to persons or property are
excluded if they can be attributed to one or more of the following causes:

 incorrect use of the device

 disregard of the information in the operating instructions

 unauthorized structural modifications of the device

 insufficient maintenance and repairs

 disasters due to foreign objects or force majeure

2.2 Objectives of the product manual

These operating instructions serve as support and contain all the necessary safety
information that must be followed for general safety, transport, installation and
operation.

10

Chapter 2

General Instructions

These operating instructions including all safety information (as well as all
additional documents) must be:

 followed, read and understood by all persons working with the device

(especially the safety information)

 easily available to all persons at all times

 immediately consulted in case of doubt (safety)

Objectives:

 to avoid accidents

 to increase the service life and reliability of the device

 to reduce costs due to production downtimes

Transponder Reader LF

11

Chapter 3

Safety Instructions

Transponder Reader LF

3 Safety Instructions

This chapter gives you an overview of the following topics:

 Area of application and symbols

 Obligations

 ESD instructions

 Residual risks

 Additional instructions

3.1 Area of application and symbols

DANGER Danger to life, risk of injuries or loss of property

Risks exist when disregarding the operating instructions and the safety
instructions therein.

Carefully read the product manual before initial commissioning. Perform the
required safety measures before initial commissioning.

Follow the general safety information as well as the special safety information
given in other chapters.

The device was constructed according to state-of-the-art technology and
recognized safety regulations. In order to prevent any risks to life and limb of the
user, third parties or damage to the device, only use the device for its intended
purpose and in perfect condition with regard to safety.

Bodily injuries and/or property damage resulting from non-compliance with the
instructions given in the product manual are the responsibility of the company
operating the device or of the assigned personnel. Malfunctions that could
compromise safety must be eliminated immediately.

12