ZPA Pecky MODACT MONEDJ, MODACT MONED, MODACT MOPED Mounting Instructions

MOUNTING INSTRUCTIONS

Electric Multi-turn

Actuators

Type numbers

52 030 - 52 036

52 030 - 52 032

10/18

ZPA Pečky, a.s. is certified company in accordance with ISO 90001 as amended.

CONTENS

1. Application .................................................................................................................... 3

2. Operating conditions; Operating position ..............................................................................3

3. Operation Mode, Service life of actuators .............................................................................. 4

4. Technical data ................................................................................................................ 5

5. Actuator outfit ................................................................................................................6

6. Electric parameters .......................................................................................................... 7

7. Description of actuator ...................................................................................................... 8

8. Electronic outfit ............................................................................................................... 9

Table – basic parameters .............................................................................................36–39

Dimensional sketch of electric actuators MODACT MONED, MOPED, MONEDJ .......................... 40–44

9. Packing and storing ....................................................................................................... 45

10. Checking of the instrument function and its location .............................................................. 45

11. Attachment to a fitting .................................................................................................... 45

12. Adjustment of the actuator with a valve ............................................................................... 45

13. Operation and maintenance ............................................................................................. 45

14. Failures and their removal ............................................................................................... 46

List of spare parts ................................................................................................................ 47

1. APPLICATION

The electric actuators MODACT MONED, MOPED, MONEDJ are designed for shifting valves and/or other elements for which they are suitable with their reversible rotary motion. Other using than that for controlling valves should be discussed with the manufacturer. The actuators can operate in circuits of remote control. The actuators can also operate in circuits of automatic regulation with the regime S 4 - 25 %; 1200 h -1.

2. OPERATING CONDITIONS, OPERATING POSITION

Operating conditions

The actuators MODACT MONED, MOPED, MONEDJ are resistant against influence of operating conditions and external effects of the classes AC1, AD5, AD7, AE4, AE6, AF2, AG2, AH2, AK2, AL2, AM-2-2, AN2, AP3, BA4 a BC3 according to ČSN 33 2000-5-51 ed. 3.

When the actuator is installed on a free area it is recommended to fit it with a light shelter against direct impact of atmospheric effects. The shelter should overlap the actuator contour by at least 10 cm at the height of 20 – 30 cm.

The electric actuators can be installed in areas with non-flammable and non-conductive dust, provided that this does not adversely influence their function. Here, it is necessary to strictly observe ČSN 34 3205. It is recommended to remove dust as soon as its layer is about 1 mm thick.

Notes:

The area under a shelter means the one where falling of atmospheric precipitations under an angle up to 60° from the vertical is prevented.

The electric actuator must be installed in a place where cooling air has a free access. Minimum distance from a wall for access of air is 40 mm. Therefore, the area where the electric actuator is installed must be sufficiently large, clean and ventilated.

Temperature

Surrounding temperatures for MODACT MONED, MONED Control actuators are from -25 °C to +70 °C and from -40 °C to +60 °C.

Surrounding temperatures for MODACT MOPED, MOPED Control actuators are from -25 °C to +60 °C and from -40 °C to +60 °C.

Surrounding temperatures for MODACT MONEDJ, MONEDJ Control actuators are from -25 °C to +70 °C.

Relative humidity from 10 % to 100 % with condensation.

Classes of external effects

Class

1) AC1 – above-sea level ≤ 2000 m

2) AD5 – spouting water; water may spout in all directions AD7 – shallow immersion, possible sporadic partial or full coverage (only MOPED)

– extract from ČSN 33 2000-5-51 ed 3.

3

3) AE4 – slight dust formation

AE6 – strong dust formation

4) AF2 –

5) AG2 – mean mechanical strain; in normal industrial operations

6) AH2 – mean vibrations; in normal industrial operations

7) AK2 – serious risk of plant and moulds growth

8) AL2 – serious risk of occurrence of animals (insects, birds, small animals)

9) AM-2-2 – normal level of signal voltage. No additional requirements.

10) AN2 – mean solar radiation. Intensity > 500 and ≤ 700 W / m2

11) AP3 – mean seismic impacts; acceleration > 300 Gal ≤ 600 Gal

12) BA4 – capability of persons; instructed persons

13) BC3 – frequent contact of persons with ground potential; persons often touch foreign conductive parts or

occurrence of corrosive or polluting agents is atmospheric; presence of corrosive pollutants is significant

stand on conductive substrate

Corrosion protection

Actuators are standardly delivered with surface treatment corresponding to category of corrosion aggressiveness

C1, C2 and C3 according to ČSN EN ISO 12944-2.

On customer's request is possible to do surface treatment correcponding to category of corrosion aggressiveness

C4, C5-I and C5-M.

In following table is provided and overview of environment for each categories of corrosion aggressiveness according

to ČSN EN ISO 12944-2.

Corrosion

aggressiveness

level

C1 Heated buildings with clean atmosphere

(very low) e.g. offices, shops, schools, hotels. C2 Atmosphere with low level of pollution. Unheated buildings, in which may occur

(low) Mostly outdoor areas. condensation, e.g. stocks, sports halls.

(middle) Seaside areas with middle salinity. factories, breweries.

C4 Industrial areas and seaside areas Chemical plants, swimming pools, (high) with middle salinity. seaside shipyard.

C5-I (very high

– industrial) C5-M

(very high Seaside areas with high salinity. – seaside)

Urban industrial atmospheres, Production areas with high humidity and low air

C3

mild pollution of sulfur dioxide. pollution, e.g. food industry, processing

Industrial areas with high humidity Buildings or areas with predominantly continuous and aggressive atmosphere. condensation and high air pollution.

Outdoor Indoor

Example of typical environment

Buildings or areas with predominantly continuous condensation and high air pollution.

Operating position

Working position of actuators MODACT® MONED, MOPED, MONEDJ actuators with plastic lubricant – any position. The actuators with plastic lubricant are labelled “Filled: solid grease” on the power box at the side of the hand-wheel. Actuators with oil charge – position limited only by slope of electric motor axis – max. 15° under the horizontal level. In this way,

reducing of service life of rubber sealing of the electric motor shaft by possible fragments or impurities from the oil filling is prevented.

When the actuator is assembled with the electric motor above the horizontal plane the oil filling should be topped up

so that reliable lubrication of the motor pinion is ensured.

The actuators with oil filling are not labeled.

3. OPERATION MODE, SERVICE LIFE OF ACTUATORS

Operation mode

According to ČSN EN 60 034-1, actuators can be operated in S2 load category. The operation time at +50 °C shall be 10 minutes, the mean load torque value shall be below or equal to 60 per cent of the maximum switch off torque (Mv). According to ČSN EN 60 034-1, the actuators can also be operated in the S4 mode (interrupted operation with acceleration intervals). The load factor N/N+R shall be maximum 25 per cent, the longest operation cycle N + R is 10 minutes (the course of load is shown in the picture). The maximum number of switching actions in automatic control mode is 1200 actions per hour. The average mean load torque at load factor of 25 per cent and 50 °C shall not exceed 40 per cent of the maximum tripping torque (Mv).

The average mean load torque shall not exceed the nominal torque of the actuator.

4

Mz Starting torque ≥ 1,3 . Mv M

Average mean load torque

stř

Mv Maximum mean tripping torque

Operating time N

Cycle period

Course of working cycle

Idling time R

Service life of actuators

The actuator intended for shut-off valves must be able to perform at least 10,000 operating cycles (C - O - C). The actuator intended for regulating purposes must be able to perform at least 1 million cycles with operation time (during

which the output shaft is moving) at least 250 hours. Service life in operating hours (h) depends on load and number of switching. Not always, high frequency of switching influences positively accuracy of regulation. For attaining the longest possible faultless period and service life, frequency of switching is recommended to be set to the lowest number of switching necessary for the given process. Orientation data of service life derived from the set regulation parameters are shown in the following table.

When using reversing contactor unit the service life of actuator is 1 million starts Service life [h] 830 1 000 2 000 4 000 Number of starts [1/h] Max. number of starts 1200 1 000 500 250

When using reversing contactless unit the service life of actuator is 3 million starts Service life [h] 2490 3000 6000 12000 Number of starts [1/h] 3600 3000 1500 750

4. TECHNICAL DATA

Supply voltage

Supply voltage of electric motor: MODACT MONED, MOPED 3 x 230/400 V, +10 %, -15 %, 50 Hz ±2 % 3 x 220/380 V +10 %, -15 %, 50 Hz; +3 % -5 % MODACT MONEDJ 1 x 230 V, +10 %, -15 %, 50 Hz ±2 % 1 x 220 V +10 %, -15 %, 50 Hz; +3 % -5 %

(or according to data on the rating plate)

Actuators designed to operate at another voltage and frequency than those given above are available upon special

request. For more details, refer to the Technical conditions.

Protective enclosure

Protective enclosure of actuators: MODACT MONED, (MODACT MONED Control), MONEDJ – IP 55

MODACT MOPED (MODACT MOPED Control) – IP 67

Noise

Level of acoustic pressure A max. 85 dB (A) Level of acoustic output A max. 95 dB (A)

Tripping torque

Tripping torque is set at the manufacturer according to the customer's requirements within the range given in Table No. 1 or

No. 2. If setting of tripping torque is not required maximum tripping torque of the required type number of the electric actuator is set.

Starting torque

The starting torque of the actuator is a calculated value determined by the starting torque of the electric motor and the total gear ratio and efficiency of the actuator. After run reversation, the actuator can produce a starting torque for the duration of 1 to 2 revolutions of the output shaft when torque-limit switching is locked. This can take place in either end position or in any intermediate position.

5

Self-locking

The actuator is self-locking provided that the load only acts in the direction against motion of the actuator output shaft.

Self-locking is ensured by a roller arrest immobilizing the electric motor rotor even in the case of manual control.

In order to observe safety regulations, the actuators cannot be used for driving transportation lifting devices with

possible transport of persons or for installations where persons can stand under the lifted load.

Sense of rotation

When looking at the output shaft in the direction towards the control box, the CLOSE direction of rotation is identical

with the clockwise sense.

Working stroke

The ranges of working stroke are given in Table No. 1 or No. 2.

Rising spindle

In the design variants with connecting dimensions, Shapes A and C, the actuators can be adapted for mounting to the valve with a rising spindle that projects over the upper end of the actuator output shaft in the end position of the valve. The space reserved for the rising spindle is clearly shown in the dimensional sketches. The user should mount a cylindrical guard of the rising spindle instead of the port cover at the control box top, if required. This guard has not been included in the delivery of the actuator.

Manual control

Manual control is performed directly by a handwheel (without clutch). It can be used even when the electric motor is running (the resulting motion of the output shaft is determined by the function of the differential gear). When the handwheel is rotated clockwise the output shaft of the actuator also rotates clockwise (when looking at the shaft towards the control box). On condition that the valve nut is provided with left-hand thread, the actuator closes the valve.

Torque-limit switches in the actuator are set and work when the actuator is under voltage.

When using the manual control, ie. actuator is controlled mechanically, the torque-limit switches doesn´t work and the valve can be damaged.

5. ACTUATOR OUTFIT

Position indicator

The actuator can be fitted with a display as an option for electronic system DMS2 ED. Actuator with electronic system DMS2 is equipped with two-line display.

Anti-condensation heater

Anti-condensation heater is connected to DMS and DMS ED electronic circuit. Switching of the anti-condensation heater is controlled by a thermostat. From the factory is the switching temperature set to 10°C. The temperature is adjustable by adjusting software DMS2. Input power of the anti-condensation heater is 10W / 230V.

Local control

Local control serves for controlling the actuator from the site of its installation. It includes two change-over switches: one with positions “Remote control - Off - Local control”, the other “Open - Stop - Close”.

The former change-over switch can be built-in as two-pole or four-pole. The change-over switches are installed in a terminal-board box and the control elements on the lid of this terminal-board box.

Dynamic brake

The brake is an optional accessory to the actuators fitted with electronics DMS2 and DMS2 ED Control. As switching elements are used contactors (mechanical contacts) or SSR (modern contactless switching elements).

After opening the switching element (contactor or SSR), it induces dynamic braking moment in the motor for several tenths of second. During the rest period of the actuator no braking torque is developed. The brake reduces dramatically time of the actuator run-down and regulation is thus more precise. The used brakes BR2 are controlled, impulse for action comes form the control unit. Corresponding variant of the brake is chosen according to the electric motor output and the type of switching elements.

6

Corresponding variant is chosen according to the electric motor power:

contactors BR2 550 output up to 550 W BR 2,2 output up to 2,2 kW

SSR BR2 BK 550 output up to 550 W BR BK 2,2 output up to 2,2 kW

Switching of electric motor, contactor unit

The actuators in variants Control are fitted with built-in reversing contactor combinations or SSR switches. First

variant is assembled from two contactors and second variant from contactless switches.

The combination also includes mechanical blocking that prevents both contactors from being closed at the same time.

This could, for instance, happen in case of wrong connection of jumpers on the terminal board. The blocking is not dimensioned for long-term action. The over-current relays protects the electric motor against over-loading and is dimensioned with respect to its output. According to the actuator version, the contactors are controlled by the regulator, change-over switch of local control or external input. Control voltage is 230 V / 50 Hz as a standard; it is supplied via contacts of position and/or moment micro-switches. Thus, these micro-switches need not be led out of the actuator. Contactors have defined service life at least 1 million cycles.

To extend the service life we recommend using contactless reversing unit with a minimum service life of 3 million

cycles. The standard control voltage is 24V DC. It is used for output into 4 kW or 7.5 kW. The unit consists of semiconductor elements - thyristors.

6. ELECTRIC PARAMETERS

External electric connection

a) Actuator terminal board

The electric actuator is equipped with a terminal board for connection to external circuits. This terminal board uses

2

screw terminals allowing conductors with a maximum cross-section 4 mm board is obtained after removal of the terminal box cover. All control circuits of the electric actuator are brought out to the terminal board. The terminal box is fitted with cable bushings for connecting the electric actuator. The electric motor is fitted with an independent box with a terminal board and a bushing.

b) Connector

According to the customer's requirements the MODACT MONED, MOPED, MONEDJ actuators can be

fitted with the connector to provide for connection of control circuits. This connector uses screw terminals allowing conductors with a maximum cross-section 4 mm the cable. In order to connect the cable to this counterpart it is necessary to use special crimping pliers.

2

to be connected. ZPA Pečky, a.s. also supplies a counterpart for

to be connected. Access to the terminal

Actuator internal wiring

The internal wiring diagrams of the MODACT MONED, MOPED, MONEDJ actuators with terminal designation are

shown

in this Mounting and operating instructions Each actuator is provided with its internal wiring diagram on the inner side of the terminal box. The terminals are

marked on a self-adhesive label attached to a carrying strip under the terminal block.

.

Isolation resistance

Isolation resistance of electric control circuits against the frame and against each other is min. 20 MΩ.

After a dump test, isolation resistance of control circuits is min. 2 MΩ. Isolation resistance of the electric motor is min. 1.9 MΩ. See Technical specifications for more details.

Electric strength of electric circuits isolation

Circuits of anti-condensation heater 1 500 V, 50 Hz Electric motor Un = 1 x 230 V 1 500 V, 50 Hz Un = 3 x 230/400 V 1 800 V, 50 Hz

7

Deviations of basic parameters

Tripping torque ±12 % of max. value of range

Adjusting speed - 10 % of max. value of range

+15 % of rated value (idle run)

Protection

The actuators are fitted with one internal and one external protection terminal for ensuring protection against electric shock injury according to ČSN 33 2000-4-41. One protection terminal is also installed on the electric motor. The protection terminals are marked according to ČSN EN 60 417-1 and 2 (013760).

7. DESCRIPTION OF ACTUATOR

The electric actuators are designed for direct mounting on the controlled element. They are connected by a flange and a clutch according to ČSN 18 6314. The actuator flanges also comply with ISO 5210. The clutches for transmitting motion to the valve are:

shape A (with adapter), according to ISO 5210 and DIN 3210;

shape B1 (with adapter), according to ISO 5210 (shape B according to DIN 3210);

shape B3 (without adapter), according to ISO 5210 (shape E according to DIN 3210);

shape D (without adapter), according to DIN 3210;

shape C (without adapter), according to DIN 3338.

The adapters are fitted between the electric actuator and the valve.

The asynchronous electric motor drives, via a drive gearing, the central wheel of the differential gear located in the load-bearing box of the electric actuator (force gear). In motor control, the crown wheel of the epicyclic differential is held in constant position by a self-locking screw gear. The hand wheel connected with the screw provides for alternative manual control even when the electric motor is running, without any danger to the operator.

The output shaft is fix-connected with the epicyclic gear catch driver and passes on to the control box where all control elements of the actuator are installed.

The control elements are accessible after the control box lid has been removed.

The actuators designated MONED, MONEDJ are used with electric motors with the protective enclosure IP 55; the actuators designated MOPED with electric motors with the protective enclosure IP 67. The complete actuator has a protective enclosure according to the electric motor used.

13 12 11

Description:

1 – electric motor 2 – countershaft gear box 3 – power gearing 4 – wheel of manual control 5 – securing screw of hand wheel 6 – cable bushings (connector) 7 – external protective terminal

10

9

8

7

65431 2

8 – terminal box 9 – terminal box lid (for DMS2 Analog

and Profibus with local control and display) 10 – block of local control BMO 11 – control box lid 12 – display 13 – control box

Fig. 1 – Actuator set-up (with electronic system DMS2 ED)

8

8. ELECTRONIC OUTFIT

Electro-mechanical control board is replaced with the electronic system DMS2 or DMS2 ED. Both systems scan position of the output shaft and torque of the electric actuator by contact-free magnetic sensors. Long service life is guaranteed for the contact-free sensors that do not get mechanically worn.

The sensor of the output shaft position is absolute and does not require any backup power supply in case supply voltage is disconnected during operation of the electric actuator. Both systems can be set and monitored by a computer with controlling program (set parameter can be backed up on a computer) or manually without a computer (for the

electronics DMS2, parameters can be manually set and it can be checked without computer only if the system is equipped with a display and local control). They contain diagnostic functions - error messages on the display, memory of recent

failures and number of occurrences of respective failures.

The more simple system DMS2 ED substitutes the electro-mechanical board and/or provides for controlling the electric actuator by input analog signal as in the version Control.

The system DMS2 enables the electric actuator to be used for two-position and three-position regulation or to be connected to the industrial bus bar Profibus.

DMS2 ED

Basic outfit:

Control unit main part of the system DMS2.ED - includes microcomputer, position sensor, 3 signal

lamps LED, 4 push-buttons for simple setting and checking the actuator, connectors for connecting the torque sensor, source board, and interface RS 232 (connection of

computer for setting and diagnostics).

Torque unit Source unit

electronic power supply, user's terminal board (connection of power supply and control signals), 2 torque relays, 2 position relays, 2 signalling relays, 1 relay for signalling errors (READY), switch of resistance anti-condensation heater, connectors for connecting electronic brake, resistance heater of analog module, and connector for interconnection with the control unit.

Optional outfit:

Analog module Position indicator LED display Local control Reversing relays

Parameters: Scanning of position contact-less, magnetic Scanning of torque contact-less, magnetic Working stroke see Tables 1, 2 Torque blocking 0 – 20 s at reversing in limit positions Input signal 0(4) – 20 mA with switched on regulator function Local/Remote control, Local open/close Output signal 7 x relay 250 V AC, 3 A (MO, MZ, PO, PZ, SO, SZ, READY) Position signal 4 – 20 mA max. 500 Ω, active/passive, galvanic-isolated, LED display Power supply of electronic 230 V AC, 50 Hz, 4 W, over-voltage category II

Realization: Replacement of electric- the provided relay contacts substitute position, torque and signalling micro-switches; mechanical board current feed-back signal 4 – 20 mA can also be brought out; the actuator is controlled by

CONTROL The electronics covers also function of the regulator; the output shaft position is controlled

output of feed-back signal 4 – 20 mA, in version CONTROL input of control signal 0/4 – 20 mA

the superior control system with signals “open” and “close”.

by analog input signal.

Function and setting of output relays

The output relays replace end-limit micro-switches; to some extent, function of the output relays differs according to chosen mode of electronics or it can be selected, preferably by the setting program.

9

Relay MO, MZ, SO, SZ

Relay DMS2 ED DMS2 ED Control

torque open

MO

MZ

(also changes-over to errors)

torque closed

(also changes-over to errors)

motor open

motor close

PO position open

PZ position closed

torque open (also changes-over to errors )

+ optional tripping in position open (parameter Tripping)

torque closed (also changes-over to errors )

+ optional tripping in position closed (parameter Tripping)

In the version Control, the function of relay MO/MZ is same as that of motor relays. Their operation is controlled by:

– regulation loop (deviation of required and actual position)

– active errors Any induced active error will change over both relays to a standstill position (coils not energized). In case of errors,

the relays with a function of torque relays (in both versions DMS2 ED and DMS2 ED Control) are also controlled.

Relays SZ, SO, READY

Relay 3/SZ

- It usually signalizes position closed, it can be changed-over to any offered signalization Relay 4/SO

- It usually signalizes position open, it can be changed-over to any offered signalization

Relay 3/SZ Relay 4/SO

OFF position O position Z torque O torque Z torque + position O torque + position Z opening closing motion position negated position local control remote control control OFF torgue O or Z motion - blinker

Relay READY

- It usually signalizes errors + warning + not remote,

it can be changed-over to any offered signalization

Ready Relay

OFF warning errors warning or errors errors or no remote errors or warning or no remote torgue O or Z

For the SO and SZ relays the following functions were added:

Moment O negated: when the set torque is reached in the open direction, the relay is disconnected.

Moment Z negated: When the set torque is reached in the closed direction, the relay is disconnected.

Moment O or Z is negated: When the set torque is reached in the closed or open direction, the relay is disconnected.

Setting program

The setting program is same for communication with the electronics DMS2ED and DMS2. The users' version

can be freely downloaded.

Note: In the window “Parameters” of the setting program, column “Access”, the word “NO” designates parameters that

cannot be changed by the user (change of these parameters is blocked).

10

Parametr – Parameter

COM

POWER

TORK

AIN

LED1

LED2 LED3

MENU

P

O

C

Změna – Change Chyba – Error Přístup – Access Setrvačnost (0,1 %) – Inertia [0.1 %] Setr. Doběh (0,1 s) – Inertial run-out [0.1 s] Necitlivost (%) – Insensitivity [%] NE – NO

PROCEDURE OF SETTING PARAMETERS BY MEANS OF PUSH-BUTTONS

For simple programming of required operating parameters, the control unit is fitted with four push-buttons:

MENU, P, O, C and three signal lamps.

Colours of diodes:

LED1 – yellow (menu number) LED2 – red (parameter value) LED3 – green

Push-buttons and signal lamps LED on control unit DMS2.ED.S and DMS2.ED.S90

Yellow Red Green State

- - - System without feeding

- - lit on Everything OK – working regime (remote, local or switched off control)

- blinking lit on Error or warning – working regime (remote, local or switched off control)

lit on - lit on

or Setting of parameters by means of PC blinking - lit on

blinking blinking lit on Setting of parameters by means of push-buttons blinking blinking lit on

Enter or exit of Setting of parameters by means of push-buttons

In adjustment, follow the paragraphs “VERIFICATION of APPARATUS FUNCTION And its LOCATION”, “fitting on VALVE” and “ADJUSTMENT of ACTUATOR with VALVE” of these instructions.

For safety reasons, the system is delivered in the state of induced error of Calibration when the functions are limited in order to reduce the risk of damage to the actuator by wrong wiring.

Record of position CLOSED, OPEN and AUTOCALIBRATION

– The actuator must be adjusted in such a way that the recorded position would switch off the actuator before it is

switched off by torque. For tight closure, the torque relay for torque Closed is only connected into the control circuit.

The actuator can be shifted either manually or electrically. The actuator in version CONTROL can be started from

menu MOTOR in program DMS2. In this case, the actuator does not react to the set position and can only be

stopped by the torque relay. In controlling from menu MOTOR, no torque may be induced. The torque must be left

manually. If, during adjustment, the torque is reached in the end-limit position, the torque must be left by means of a hand wheel.

– The actuator is set to position Closed and position Closed is stored by long pressing of push-button C (without

entering the Menu).

– The actuator is set to position Open and position Open is stored by long pressing of push-button O. – The calibration routine is started by means of push-button P (in remote control) that, in the three-position regulation,

will measure actual inertial masses of the system and store them into the memory of the control unit. In the two-

position regulation, pressing of push-button P only cancels the error of Calibration. – In recording the end-limit positions, signalling relays and the position transducer are also set. – In case the actuator stroke is to be increased and the switching off is set to “from position”, the actuator will

switch off during shifting in position O or 100 %. To further change the position, press C or O, and, while

keeping it depressed, the actuator can be further shifted. After required position is reached, it is stored to

memory by pressing push-button C or O.

11

Parameters that can be changed by user are set by manufacturer as follows:

1. Tripping torques: 100% or required value (it is not recommended to change the value

without consulting the supplier of the valve, etc.).

2. Relay 3 and relay 4: signalization SZ 1 % and SO 99 % of stroke

3. Time of blocking: 2 – 8 s according to rate of actuator shifting

4. Position of blocking: 5 % of stroke from end-limit positions (it is not recommend to change

the value by more than 10 %)

5. Characteristics of position transducer: closed 4 mA, open 20 mA

6. Relay READY: errors + warning + not remote

In version CONTROL:

1. Setting of control signal: closed 4 mA, open 20 mA

2. Insensitivity of actuator in regulation: 1 % (it is not recommended to set insensitivity higher than 3 %)

3. Response in case of loss of control signal: stop

4. Way of switch off in end-limit positions: torque + PO + PZ

Overview of MENU

BROWSING THROUGH MENU

–

The setting regime is entered by pressing and keeping depressed push-button MENU for at least 2 s; LED1 is then lit on.

– Shortly press MENU to select the basic MENU – menu M1 to M8 (LED1 signalizes the menu number); by short

pressing of P, O, C they are entered (LED2 signalizes particular parameter).

– Shortly press P to select required value of the parameter. In case the parameter can be set to several values, they

are changed by short pressing of P (number of blinking of LED2 indicates its value). Keep pressing of P to record

the chosen parameter; the record is confirmed by lighting on of LED2. – Shortly press MENU to gradually set the required menu and parameters. –

After setting all required parameters, exit the setting menu by pressing and keeping depressed push-button

MENU for at least 2 s. The setting menu will also be left in case that no push-button is pressed within 1 minute.

MENU 1 – Setting of tripping torques

– After entering the menu by means of push-button C or O, select required torque. – Shortly press P to select the set value of the parameter 50 – 100 % (5 – 10 blinking of LED2) and keep pressing

push-button P to store the parameter to memory.

MENU 2 – Setting function of signalling relays

– Basic setting of the signalling relays is SZ 1 % and SO 99 % of stroke. – In case different setting is required, it can be changed after shifting the actuator to required position by means of

push-button C or O. – Using push-button P, perform basic setting SZ 1 % and SO 99 % of stroke.

MENU 3 – Setting of blocking of torque in end-limit positions

– Shortly press P to select the set value of blocking time 0 – 20 s (0 – 20 blinking of LED2) and keep pressing push-

-button P to store the parameter to memory. – Keep pressing push-button C to store actual position for blocking torque on the side Closed to memory. – Keep pressing push-button O to store actual position for blocking torque on the side Open to memory.

MENU 4 – Setting transducer characteristics

– Shortly press P to select the value 4 – 20 mA – 1x blinking of LED2 or 20 – 4 mA – 2x blinking of LED2, and keep

pressing push-button P to store the parameter to memory.

Other menus only serve for board setting in version Control

MENU 5 – Setting control signal in 3P regulation

– Shortly press P to select value 4 – 20 mA - 1x blinking of LED2, or 20 – 4 mA - 2x blinking of LED2, or 0 – 20 mA - 3x blinking of LED2, or 20 – 0 mA - 4x blinking of LED2 and keep pressing push-button P to store the parameter to memory.

MENU 6 – Setting insensitivity in three-position regulation

– Shortly press P to select value 1 – 10 % (1 – 10x blinking of LED2) and keep pressing push-button P to store

the parameter to memory.

12

Main window of setting program

MENU 7 – Response in case of losing control signal in three-position regulation

– Shortly press P to select value OPEN - 1x blinking of LED2, or CLOSE - 2x blinking of LED2, or STOP - 3x blinking of LED2, and keep pressing push-button P to store the parameter to memory.

MENU 8 – Way of switching off in end-limit positions in 3P regulation

– Shortly press P to select value TORQUE - 1x blinking of LED2, or TORQUE + PO - 2x blinking of LED2, or TORQUE + PZ - 3x blinking of LED2, TORQUE + PO + PZ - 4x blinking of LED2, And keep pressing push-button P to store the parameter to memory.

PROCEDURE OF SETTING PARAMETERS BY PROGRAM DMS2

– Before starting the actuator, it is necessary to set some parameters of the system by means of program

DMS2 on PC.

–

For safety reasons, the system is delivered in the state of induced error of Calibration when the functions are limited in order to reduce the risk of damaging the actuator by wrong wiring. In controlling the actuator from program DMS2, its run is stopped when any torque is induced.

Working torque

– Check and, if necessary, set the value of working torque 50 – 100 % in program DMS2, which you change only after consultation with the armature manufacturer.

Record of positions OPEN, CLOSED and AUTOCALIBRATION

The actuator should be adjusted so that the recorded position would stop the actuator before it is switched off

by torque. The actuator is shifted manually or electrically. The actuator in version CONTROL can be started from menu MOTOR in program DMS2. In this case, the actuator does not respond to the set position and is switched off by torque. In controlling from menu MOTOR, no torque may be induced. The torque should be left manually.

Record of position CLOSED: – In the required position, press push-button Z in the program and confirm the approved record.

Record of position OPEN: – In the required position, press push-button O in the program and confirm the approved record.

13

The recorded values are confirmed by pressing push-button START in program DMS2. For the actuator in version CONTROL, change over the actuator to remote control and, by pressing push-button START, start the autocalibration. By short starting of the motor in both directions, the actuator measures inertia and changes over to the regulating regime. Information on the course of autocalibration is signalized next to push-button START. The autocalibration cannot be started in case the torque relay is switched off. The torque should be left manually.

Other parameters

Check and, if necessary, change other parameters:

Control signal 4 – 20 mA, 20 – 4 mA, 0 – 20 mA, 20 – 0 mA

Insensitivity 1 – 10 %

Function in case of error open, close, stop, to position

Time of torque blocking in end-limit positions 0 – 20 s

Position of torque blocking in end-limit positions 1 – 10 %

Output of position signal 4 – 20 mA, 20 – 4 mA

Function READY combined error

Note: Signal READY is brought out as contact of the relay on the terminal board. If the state ERROR or WARNING is not detected (setting can be made of what is to be evaluated as error or warning), the contact is closed; in case of error, warning, or if feeding of electronics is interrupted, the contact is opened. The state of the relay READY is indicated by the LED diode on the source board.

AUTODIAGNOSTICS

DMS2 ED performs continuously its diagnostics and, if a problem is detected, it reports warning or error. The warning or error is signalized by LED of the display and, possibly, by relay Ready. The warning has no effect on operation of the system, the error stops the actuator.

Assigning or switching off of warnings and errors is set in window “Warning and error” of the setting program (it is

opened by clicking one of parameters Warning 1 – 4 or Error 1 – 4 in window “Parameters”).

The error or warning are reported by opening the relay READY and by blinking of the red LED diode on the control unit. Particular error is specified by program DMS2 or on the display.

RESTORING PARAMETERS FROM BACKUP

With the feeding switched off, press push-buttons O and C at the same time. Then, switch on feeding and wait until red and yellow LED diodes light on. The backup parameters are read.

In DMS2 setting program we will restore the parameters from backup by pressing button "Restore".

Terminal board of the actuator with electronics DMS2ED

If the actuator is of the single-phase version the power supply is connected only to terminals PE, N, U. The terminals V, W remain non-connected. If the actuator is of the version “Replacement of electric-mechanical board” with three-phase

electric motor without power relays, the electric motor is connected to a separate terminal board (not shown here).

14

List of warnings and errors

No. Name Warning1 Error1 Description

1 Safe * X Input Safe activated 2 Control signal X Value of control signal ≤ 3 mA (it applies to ranges 4 – 20/20 – 4 mA) 4 Torque X Induced torque beyond end-limit positions or disconnected torque sensor 6 Thermal protection X Thermal protection input activated 7 Sense of rotation X Reverse sense of rotation (for CONTROL only) 8 EEPROM X Wrong control sum of parameters in EEPROM 9 RAM X Wrong control sum of parameters in RAM 10 Parameters X Wrong parameters in EEPROM 11 Setting regimes X Setting regime from push-buttons or PC 12 Torque sensor X Disconnected or defective torque sensor 13 Sensor 1 X Error of sensor of position 1 (lowest stage) 14 Sensor 2 X Error of sensor of position 2 15 Sensor 3 X Error of sensor of position 3 16 Sensor 4 X Error of sensor of position 4 (highest stage) 17 Calibration X Autocalibration not carried out 18 Torque setting X Wrong setting of torques (parameters Torque O/Z 50/100 %) 19 Stroke X Wrong setting of stroke (parameters Position O/Z) 20 Rotation error X The actuator does not rotate

21 High temperature X Permitted max. temperature exceeded (parameter Temperature max.) 22 Low temperature X Permitted min. temperature exceeded (parameter Temperature min.)

23 LCD internal * X

24 LCD external * X

25 Fieldbus * X

26 CAN * X Error of bus CAN (short circuit, interruption, only sensor communicates) 27 Fieldbus activity* X Connection to industrial bus not active 28 Phase * X Inverse order of phases or some phase missing

29 Relay of service life X (parameter Relay of service life)

30 Reset X Non-standard Reset of unit induced (watchdog etc.) 31 ROM X Wrong control sum of program in ROM

32 CAN version * X versions of ﬁrmware

33 Wrong command * X Commands Open and Close entered at the same time 34 Wrong inertia - - Wrong inertia measured by autocalibration (for autocalibration only) 35 Wrong run-down - - Wrong run-down measured by autocalibration (for autocalibration only) 41 Wrong position X Servo-drive is in position 25 % behind working stroke

Display of LCD internal does not communicate or not added

in parameter CAN of conﬁguration

Display of LCD external does not communicate or not added

in parameter CAN of conﬁguration

Module of industrial bus does not communicate or not added

in parameter CAN of conﬁguration

Service life of relay MO/MZ at CONTROL exceeded

Sensor, LCD display or module Fieldbus have incompatible

1) Assignment can vary depending on the version of firmware of the sensor control unit.

* Applies to DMS2 only.

Memory of number of induced warnings and errors

– For all ascertained warnings and errors, DMS2.ED uses counters of occurrence of these warnings and errors during

operation of the system. – Values of the counters are stored to the EEPROM memory and are preserved even in case of the power supply fall-out. – Reading of the counters is possible by means of the program for PC – Clearing of the counters is possible by means of the program for PC with the level of authorization “SERVICE”.

Memory of recently induced warnings and errors

– DMS2.ED stores three recently induced warnings and errors to the EEPROM memory. – Recent warnings and errors can be displayed and erased by means of the program for PC.

15

Example of wiring diagram of electronics DMS2 ED in version

otevírej

E0001

Substitution of electro-mechanical board

(actuators MODACT MONED, MOPED, MONEDJ)

Local control

Místní ovládání

„O“ „Z“

„M“„D“

E0001

RUOR +5V

COM

In version without local control,

V provedení bez místního

the jumper from terminal U

ovládání se propojka

is connected to terminal 2

ze svorky U zapojí na svorku 2

Snímač

Position

polohy

sensor

O CPMENU

Snímač

Torque

momentu

sensor

Remote permitted

Dálkové povoleno

Mains supply

Síť přívod

T. P.

Analog module

Analogový modul

2

MI/DAL

2

8

T. P.

N

1

PE PE

N U

Passive output

+L

Pasívní výstup

-L COMM

Aktivní výstup

Active output

2x

F160mA

Zdrojová deska

Source board

mA

MO 10

MZ 12

PO

PZ

SO

SZ

READY

7 N

11

13

3 16 17 15

4 19 20 18

22

21 24 23

5 6

TOP

Motor

Motor open

Motor

zavírej

close

Dálkové

Remote

„otevírej“

“open”

Dálkové

Remote

“close”

„zavírej“

Note: Here, contacts of relays MO, MZ, SO, SZ are shown with power supply switched off; w ith power supply switched off

contacts PO, PZ are shifted to the position drawn in dashed line.

16

Místní ovládání

E0028K

PE

(MZ)(MO)

Motor

otevírej

Motor

open

12

16

15

14

13

12

11

Motor

13

(PZ)(PO)

zavírej

close

15

22

21

20

19

18

17

16

(SZ)(SO)

28

27

26

25

24

23

18

W

V

U

Dálkové

Remote

19

17

3

2

1

„otevírej“

“open”

21

6

5

4

Dálkové

Remote

20

UG

N

NG

22

COMM

-L

+L

ready

„zavírej“

“close”

24

34

33

32

31

30

29

23

GND

-IN+IN

27

40

39

38

37

36

35

26

45 46

4442 43

41

29

30

U1 U2

M

V2

V1

W2

3~

W1

Local control

(actuators MODACT MONED, MOPED)

E0028

„Z“„O“

„D“ „M“

“R” “ L” “O” “C”

C

MO

NC

10

Passive output

C

NC

11

13

12

MZ

33

32

-L

+L

Pasívní výstup

NC

NO

3

16

17

PO

34

CO

Aktivní výstup

Active output

+IN

C

-IN

15

PE

NC

4

19

PZ

Analog module

Analogový modul

NO

20

7

PE

5

TOP

N

Zdrojová deska

Source board

PE

N

1

N

U

2

U

3

C

18

2

C

SO

MI/DAL

22

2

NO

21

8

C

NO

6

5

23

24

READY

SZ

2x

F160mA

T. P.

1

N

1

T. P.

sensor

polohy

Position

Snímač

Dálkové povoleno

+5VOR RU

COM

Remote permitted

42

ze svorky U zapojí na svorku 2

ovládání se propojka

V provedení bez místního

In version without local control,

the jumper from terminal U

is connected to terminal 2

sensor

Torque

Snímač

momentu

MENU P CO

4

Síť přívod

Mains supply

6

Example of wiring diagram of electronics DMS2 ED in version Substitution of electro-mechanical board with connector connection

17

E0002

contactors and three-phase electric motor

E0002

11

13

M3~

V1

U1

W1

2122

A1A2

6

4

Dálkové

„otevírej“

Remote

“open”

“close”

Dálkové

„zavírej“

Remote

17

15

4

19

20

18

22

21

24

23

6

5

3

16

A1A2

KZ KO

2

TOP

7

N

351

2122

351

6

4

2

U

N

W

Local control

Místní ovládání

(actuators MODACT MONED, MOPED)

„O“ „Z“

„M“„D“

“R” “L” “O” “C”

MO 10

Passive

polohy

sensor

Snímač

Position

RUOR +5V

MZ 12

mA

Pasívní výstup

output

-L

+L

COMM

O CPMENU

PO

Active

output

Aktivní výstup

sensor

Torque

Snímač

momentu

PZ

Analog module

Analogový modul

COM

SO

2N8

MI/DAL

2

Dálkové povoleno

Remote permitted

READY

SZ

2x

F160mA

Zdrojová deska

Source board

T. P.

1

PE

U

VVW

N

3x400 V

V provedení bez místního

ovládání se propojka

ze svorky U zapojí na svorku 2

In version without local control,

the jumper from terminal U

is connected to terminal 2

Example of wiring diagram Substitution of electro-mechanical board with

18

U2

V2

W2

TH

E0003

MO 10

11

MZ 12

Elektronická brzda

13

M3~

V1

U1

W1

351

2122

A1A2

6

4

Electronic brake

2

(4) (3) (2) (1)

17

15

4

19

20

18

PZ

22

24

21

SZ

SO

23

6

5

READY

3

16

PO

2122

A1A2

KZ KO

6

4

2

TOP

7

N

U

N

W

Local control

Místní ovládání

Example of wiring diagram of electronics DMS2 ED in version Control (actuators MODACT MONED, MOPED)

„O“ „Z“

„M“„D“

“R” “L” “O” “C”

Passive

sensor

polohy

Position

Snímač

RUOR +5V

mA

output

Pasívní výstup

-L

+L

O CPMENU

Aktivní výstup

Active

output

COMM

+IN

4÷20mA

PE

-IN

sensor

Torque

Snímač

momentu

Analog module

Analogový modul

2

MI/DAL

2

COM

F160mA

PE

Source board

Zdrojová deska

N

U

VVW

2x

T. P.

8

1

N

1

3x400 V

U provedení bez místního

ovládání se propojka

ze svorky U zapojí na svorku 2

In version without local control,

the jumper from terminal U

is connected to terminal 2

19

Note: Here, contacts of relays MO, MZ, SO, SZ are shown with power supply switched off; with power supply switched off contacts PO, PZ are shifted to the position drawn in dashed line.

E0027K

U2

U1

V2

W2

M3~

V1

W1

TH

mA

KOKZ

2 1 3

4

Electronic brake

A2 A1

22 2124

153

6

A2 A1

22 21

153

2

4

6

Elektronická brzda

Passive output

Pasívní výstup

E0027

“C”

„Z“„O“

Local control

Místní ovládání

(actuators MODACT MONED, MOPED)

„D“ „M“

“R” “ L” “O”

32

+L

33

-L

Active output

Aktivní výstup

34

11

10

MZ

MO

COMM

29

26

30

27

23

24

TOP

6

19

182221

PZ

Analog module

MI/DAL

Analogový modul

2

20

SO

T. P.

8

2

13312

+IN

-IN

17415

16

PO

PE

5

23

24

READY

SZ

1

N

1

2x

7

F160mA

PE

N

Source board

Zdrojová deska

N

U

W

WVV

Example of wiring diagram of electronics DMS2 ED in version Control with connector connection

sensor

Torque

Snímač

momentu

polohy

sensor

Snímač

Position

+5VOR RU

383940

4÷20mA

MENU P CO

COM

ze svorky U zapojí na svorku 2

ovládání se propojka

V provedení bez místního

In version without local control,

the jumper from terminal U

is connected to terminal 2

213

5

3x400 V

20

EM0004-ZBT

Example of wiring diagram of electronics DMS2 ED in version Control with contact-less switching of electric motor

Passive output

Analog module

Position

sensor

Active output

sensor

Torque

Note: Here, contacts of relays MO, MZ, SO, SZ are shown with power supply switched off; with power supply switched off contacts PO, PZ are shifted to the position drawn in dashed line.

21

EM0043K-ZBT

with connector connection

Passive output

Analog module

Position

sensor

Active output

sensor

Torque

Example of wiring diagram of electronics DMS2 ED in version Control with contact-less switching of electric motor

22

DMS2

Main properties of DMS2:

–

Complete control of the actuator run of the two- and three-position regulation or connection to the industrial bus Profibus. – Synoptic signalization of operation and service data on the character LCD display 2 x 12. – Autodiagnostics of error reports on the LCD display, memory of recent failures and number of occurrences of

respective failures. – Setting of parameters by the PC program and by local control provided that the actuator is fitted with local control.

Basic outfit:

The control unit is the main part of the system DMS2; it comprises: – Microcomputer and memory of parameters – Position sensors – 2 signalling LED – Connectors for connecting the torque sensor, relay board, and two-position inputs, source board, communication

adapter, LCD display, and local control

Torque unit provides for scanning torque by the contactless sensor

Source unit – two types exist:

DMS2.ZAN for the two-position or three-position control of the actuator by binary signals “Open” and “Close” or by analog signal 0(4) – 20 mA.

DMS2.ZPR for controlling the actuator by the industrial bus Profibus.

Both units include the feeding source for electronics, two relays for controlling the power switches (contactors or

contactless switches) of the electric motor, guarding of sequence of phases (in case the actuator is fed by three-phase voltage), circuits for connecting the anticondensation heater, and input terminals for connecting the thermo-contact

from the electric motor. The units are fitted with the power terminal board for connecting the power supply. The units are fitted with a connector for the display and local control.

Unit DMS2ZAN also contains:

–

input circuits for the two-position and three-position control of the actuator and terminals for connecting external control signals – input of signal SAFE – information on external failure – relay – total of five; four (signalling) can be set for reporting of position, torque, or other operation states of the

actuator; the fifth (Ready) is used for reporting of errors, warnings, and other states when the actuator cannot

faultlessly perform its function, and the terminals to which contacts of the relay are connected – circuits of the feedback current signal – information on position of the actuator output shaft

Unit DMS2.ZPR also contains:

– circuits for communication with the superior control system through the industrial bus Profibus DP, input and output

terminals for connecting the bus, and termination resistors with a switch.

Display unit – two-row display, 2 x 12 alpha-numeric characters Unit of push-buttons – sensors of push-buttons “open”, “close”, “stop” and the rotary switch “local, remote, stop”.

The actuator can be fitted with contactors or contactless switching of the electric motor; it can be fitted with an electronic brake.

PROCEDURE OF SETTING PARAMETERS BY PROGRAM DMS2

Before putting the actuator into operation, it is necessary to set some parameters of the system by means of program DMS2 on PC.

Before adjustment, check the actuator according to the paragraph ASSEMBLing And putting the ACTUATOR into operation.

Warning:

For safety reasons (reduced risk of damage to the actuator by wrong wiring), the system is delivered in the state of the induced error of CALIBRATION when the functions are limited and, during controlling the actuator from program DMS2, its run is stopped if any torque is induced.

Note:

The setting program is the same for electronics DMS2 ED. See the figure on page 13 for the main window and the window of Selection of electronics.

Working torque

– Check and, if necessary, set the value of the working torque 50 – 100 % in program DMS2, which you change only after consultation with the armature manufacturer.

23

Tripping in end-limit positions

– Check and, if necessary, set the way of tripping in the end-limit positions::

– Torque

– Torque + position O

– Torque + position Z

– Torque + position O + Z

End-limit positions - working stroke

– Position Z

– Shift to position Closed either manually or by means of menu Motor in program DMS2.

–

The actuator can only be controlled by means of the program if no torque is induced. The torque should be left manually. – Press push-button Z to confirm consent with the record. – Position O – Shift to position Open either manually or by means of menu Motor in program DMS2. – The actuator can only be controlled by means of the program if no torque is induced. The torque should be left

manually. – Press push-button O to confirm consent with the record.

Autocalibration

– The autocalibration can only be started by means of the program if no torque is induced. The torque should be left

manually. – The autocalibration is started by push-button Start in program DMS2. – Wait until the autocalibration is completed; information on its course is signalized next to push-button Start.

Other parameters

Check and, if necessary, change other parameters:

Control signal 2 position Bus

Insensitivity 1 – 1 0 % Function SAFE Open Close Stop To position Active SAFE O V 230 V

Time of blocking torque in end-limit positions

Position of blocking torque in end-limit positions

Output of position signal 4 – 20 mA 20 – 4 mA

Function READY

- Combined error

Switched off Position O Position Z Torque O Torque Z Relay 1 – 4 Opening Closing Motion Position position N Local control Emote control Control switched off Torque O/Z Motion - blinker Position Relay 1 – 4 0 – 100 %

4 – 20 mA 20 – 4mA 0 – 20 mA 20 – 0 mA

Switched off Warning Errors Warning or error

0 – 20 s

1 – 10 %

Errors or not Errors or warning remote or not remote

Torque “O” or “Z”

Torque and position O

Torque and position Z

Note: SAFE - input information on the error of an external device can be set so that the actuator would respond as to its own error.

Autodiagnostics

The table List of errors – same as for electronics DMS2 ED (page 14)

Memory of number of induced errors

– For all detected errors, DMS2 uses the counter of occurrence of these errors during operation of the system. –

Values of the counters are stored to the EEPROM memory and are preserved even in case of the power supply fall-out. – Reading and clearing of the counters is possible by means of the program for PC.

24

Memory of recently induced errors

– DMS2 stores 3 recently induced errors to the memory EEPROM. – DMS2 provides for displaying the errors by means of the PC program or the switches of the local/ remote control. –

The display in MENU 22 INFORMATION shows ERROR 1, ERROR 2, ERROR 3. ERROR 1 is the latest error.

Setting parameters by means of push-buttons of local control

Signalization of operation regimes by means of diodes LED on the position sensor board:

Red Green State

- - System without feeding

- lit on Everything OK – working regime (remote, local, or switched off control) blinking lit on Error or warning – working regime (remote, local, or switched off control) lit on lit on Setting parameters by means of push-buttons or PC

Signalization of operation regimes by means of the display:

The display shows the actuator position in %, the state of local control and/or reaching of torque. In case of an error, blinking of this state alternates with number of actual error. In case of more errors, these errors repeat cyclically.

Overview of MENU

Name Parameter value Meaning

1 JAZ/LANGUAGE

ENGLISH

2 POLOHA O, Z POL.ZAVRENO

3 KALIBRACE SPUSTIT Starting of autocalibration MOMENT

4 KONCOVA POL. MOMENT+POL.Z

MOMENT+P.O+Z

5 MOMENT PR. O 50 – 100 %

6 MOMENT PR. Z 50 – 100 %

7 CAS BLOK.MOM 0 – 20 s Time of torque blocking 8 POLOHA BL. O 0 – 50 % Position of torque blocking Open 9 POLOHA BL. Z 0 – 50 % Position of torque blocking Closed

10 CPT 20 – 4 mA

4 – 20 mA

11 RIDICI SIGN. 0 – 20 mA

20 – 0 mA 12 NECITLIVOST 1 – 10 % Range of insensitivity OTEVIRAT

13 SAFE ZASTAVIT

POLOHA

14 SAFE AKTIV. 230 V

15 TP SAFE SAFE aktivni

16 TP NULOVANI MISTNIM OVL.

4 – 20 mA

ZAVIRAT

blokuje SAFE

VYPNUTO VAROVANI CHYBY 17 RELE READY VAR.+CHYBY Function of Relay Ready CHYBY+NENÍ D VAR+CHYBY+ND MOMENT O/Z

CESKY

POL.OTEVR.

MOMENT+POL.O

Working torque Closed

20 – 4 mA

0 V

AUTOMATICKY

Menu LANGUAGE

End-limit position Open or Closed

Tripping in end-limit positions

Working torque Open

(selection 50 – 69 % depends on parameter Torque min.)

Characteristics of current transducer

Analog control signal

Response to signal Safe and loss of control signal

Active signal Safe

Response with thermal protection activated

Zeroing of thermal protection

25

Name Parameter value Meaning VYPNUTO

POL.OTEVRENO POL. ZAVRENO MOM.OTEVRENO MOM. ZAVRENO POL.O.+MOM.O POL.Z.+MOM.Z OTEVIRA 18 RELE 1 ZAVIRA Function of Relay 1 POHYB POLOHA POL. N. OVL. MISTNI OVL. DALKOVE OVL. VYPNUTO MOMENT O/Z POHYB-BLIKAC 19 RELE 2 same as RELE 1 Function of Relay 2 20 RELE 3 same as RELE 1 Function of Relay 3 21 RELE 4 same as RELE 1 Function of Relay 4 SNIMAC DISP I DISP E DISP ED

22 INFORMACE

CHYBA 1

FLDBUS

Information on the system

CHYBA 2 CHYBA 3 MOMENT TEPLOTA

23 ZALOHA PAR

VYTVORIT ZAL

OBNOVIT PAR Creation of backup parameters,

restoring from backup parameters

24 ADRESA 1 – 125 Address of actuator on industrial bus VYPNUTO

25 TAKT MOD

SMER Z

SMER O

Mode of cycle regime

SMĚR O+Z 26 TAKT BEH 1 – 250 s Time of motor run down in cycle regime 27 TAKT PAUSA 1 – 250 s Time of motor pause in cycle regime

Setting actuator by means of push-buttons: – Shift the change-over switch of local control to position OFF – Keep pressing push-button STOP to enter the MENU. Using push-buttons O or Z, browse through the MENU

(MENU1 – MENU27). Shortly press push-button STOP in a selected menu to enter this menu and, using pushbuttons O or Z, select the parameter. Keep pressing push-button STOP to store the parameter to memory. Shortly

press push-button STOP to exit the setting of parameters and proceed with browsing through another menu. Keep pressing push-button STOP to exit the set menu; or keep pressing push-button STOP in the item END after the last MENU 27 to terminate the setting regime.

Setting end-limit positions by means of push-buttons of local control

Shift the change-over switch LOCAL – REMOTE to position OFF. Keep pressing push-button STOP to enter the setting regime. Using push-button “Z”, choose MENU2. Shortly press push-button STOP to select setting of position “O”. Shift the change-over switch to position “LOCAL” and start the actuator. After the required position is reached, shift the switch to position “OFF” and keep pressing of push-button “STOP” to store the position to memory.

Shortly press push-button “Z” to select setting of position “Z”. Shift the change-over switch again to position “LOCAL” and start the actuator in direction “Z”. After the required position is reached, shift the switch to position “OFF” and keep pressing push-button “STOP” to store the position to memory.

Shortly press push-button “STOP” to exit MENU 2. Keep pressing push-button “STOP” to exit the setting regime.

Change over the local control to position OFF, enter the menu (by long pressing of push-button STOP), and change over to position “LOCAL”; the actuator can now be shifted by means of push-buttons “O” and “Z” beyond the set end-

-limit positions. In this case, the actuator will trip after the set tripping torque is reached.

Autocalibration

In the setting regime choose MENU 3. Shortly press push-button “STOP” to enter MENU 3 and keep pressing push-button “STOP” to start autocalibration. By short starting of the motor in both directions, the actuator will measure inertia. Completion of the autocalibration is announced by the message AUTOCALIBRATION OK.

Shortly press push-button “STOP” to return to MENU 3 and keep pressing of push-button “STOP” to exit the setting regime.

26

Connector to connect local display (not used here)

Terminal board of DMS2 Analog

Terminal board of DMS2 Profibus

27

DMS2 - local control and display

Note:

The setting program enables data to be copied from the memory of parameters of the electronics DMS2 and DMS2ED into the computer as a file with suffix “par” (in the example in the figure the file 52 030.par is created in the directory Flash). The file can serve as a back-up for the case that it will be necessary to replace the position sensor in the given actuator and to set it in the same way as the replaced one; or it can be sent as an enclosure to e-mail to the manufacturing or service firm in solving possible problems..

28

E0006

Elektronická

Electronic brake

brzda

V2

U2

W2

TH

M3~

V1

U1

W1

351

2122

A1A2

KO

2 1 3

4

642

A1A2

KZ

2122

642

local

off

VYP

DAL MI

remote

OTV

Open

STOP

Stop

DMS2 S

DMS2 TORK

ZAV

Close

COM

LED

Passive output

Pasívní výstup

(14)

(13)

+L

-L

R

Z

+IN

DMS2 ZAN

(10)

0/4÷20mA

DMS2 D

LCD display

2 x 12 characters

LCD displej 2x12 znaků

mA

Active

Aktivní

(15)

COMM

-IN

(11)

output

výstup

PE

(12)

(6)

NC

READY

(8)

(7)

COM

NO

(23)

OPEN

otevírej

Open

(5)

RE1

(25)

(24)

CLOSE

N24÷48V

Close

zavírej

U

<60V

(4)

RE2

(26)

N230V

U

60-230V

(3)

RE3

(20)

SAFE

(2)

RE4

(22)

(21)

N230V

N24÷48V

(test)

U

<60V

60-230V

(1)

COM

7

N

U

TOP

PE

N

U,V,W

N

PE

W

U

VVW

RZ

RO

ERR

TP

8

N

3x400 V

Example of wiring diagram of electronics DMS2 Analog in version Control (actuators MODACT MONED, MOPED)

29

E0032K

U2

U1

V2

W2

M3~

V1

W1

TH

2122

351

642

E0032

Electronic brake

Elektronická brzda

Passive

output

Pasívní

výstup

32

4

mA

33

2 1 3

Active

Aktivní

output

výstup

34

31

30

29

15

A1A2

KO

14

13

2122

12

351

642

11

A1A2

KZ

COM

(3)

RE3

(2)

RE4

(1)

COM

RO

N

U

N

TOP

W

7

RZ

DMS2 S

LED

(6)

(7)

(8)

(5)

COM

RE1

(4)

RE2

(13)

(14)

(15)

NC

-L

+L

R

Z

COMM

NO

READY

(actuators MODACT MONED, MOPED)

ERR

PE

U,V,W

U

VVW

N

PE

DMS2 TORK

+IN

DMS2 ZAN

(10)

-IN

(11)

PE

(12)

(23)

(24)

(25)

(26)

(20)

(21)

(22)

TP

N

8

Example of wiring diagram of electronics DMS2 Analog in version Control with connector connection

local

off

VYP

DAL MI

remote

OTV

Open

STOP

Stop

ZAV

Close

39

38

DMS2 D

LCD display

2 x 12 characters

LCD displej 2x12 znaků

0/4÷20mA

40

30

OPEN

19

otevírej

Open

CLOSE

N24÷48V

22

zavírej

Close

41

U

<60V

N230V

42

U

60-230V

SAFE

44

N230V

N24÷48V

45

(test)

U

<60V

46

U

60-230V

PE

5

312

3x400 V

E0031

U2

V2

W2

TH

(actuators MODACT MONED, MOPED)

E0031

COM

DMS2 S

DMS2 TORK

LED

brake

Electronic

Elektronická

brzda

mA

(14)

-L

Aktivní výstup

Active output

(6)

(15)

NC

COMM

READY

(7)

NO

(8)

COM

(5)

RE1

(4)

RE2

(3)

RE3

(2)

RE4

(1)

COM

RO

Pasívní výstup

Passive output

(13)

+L

R

Z

DMS2.ZAN_DC

PE

-IN

+IN

(11)

(10)

(12)

(23)

(24)

(25)

(26)

(20)

(21)

(22)

4

6

TP

RZ

3

4

5

12V=

2 1 3

2

1

0V

TOP

ERR

U,V,W

PE

V1

U1

W1

2T1

6T3

4T2

+F +R

-

1L1

5L3

3L2

U

N

W

U

VVW

M3~

OPEN

CLOSE

N230V

N24÷48V

SAFE

N230V

N24÷48V

local

off

VYP

DAL MI

remote

OTV

Open

STOP

Stop

ZAV

Close

0/4÷20mA

DMS2 D

LCD display

2 x 12 characters

LCD displej 2x12 znaků

otevírej

Open

zavírej

Close

U

<60V

U

60-230V

(test)

U

<60V

U

60-230V

3x400 V

Example of wiring diagram of electronics DMS2 Analog with contact-less switching of electric motor

31

E0007

COM

E0007

Pasívní

Passive

output

+L

mA

výstup

-L

výstup

Aktivní

Active

output

COMM

RNC

RNO

RC

R1R2R3

TH

M1~

C

Z1

U1

Z2

U2

5

1

KO

3

6

2

4

6

5

1

A1

A2

R4

COMM

TOP

5

1

3

A1

KZ

2

6

A2

2

4

N

W

Example of wiring diagram of electronics DMS2 Analog (actuators MODACT MONEDJ)

off

VYP

remote

OTV

OPEN

local

DAL MI

STOP

DMS2 S

DMS2 TORK

ZAV

CLOSE

R

LED

Z

DMS2 D

2 x 12 characters

LCD displej 2x12 znaků

DMS2 D, LCD display

DMS2 ZAN

+IN

0/4÷20mA

-IN

ERR

U,V,W

TP

3

(Test)

N24÷60

U

<60V

4

N80÷250

U

60-230V

PE

OTV

Otevírej

Open

ZAV

N24÷60

Zavírej

Close

U

<60V

SAFE

N80÷250

U

60-230V

N

PE

W

32

U2

V2

W2

E0008

Electronic brake

Elektronická brzda

COM

(4) (3) (2) (1)

TH

M3~

V1

U1

W1

2122

351

2122

A1A2

KO

6

4

2

OUT

A

B

5

A1A2

KZ

6

2

1

N

TOP

351

6

4

2

U

W

Example of wiring diagram of electronics DMS2 Profibus (actuators MODACT MONED, MOPED)

local

off

VYP

remote

OPEN

DAL MI

OTV

STOP

DMS2 S

DMS2 TORK

ZAV

CLOSE

LED

R

G

DMS2 D

LCD display

2 x 12 characters

LCD displej

2x12 znaků

DMS2 ED

ON

PROFIBUS

DMS2 ZPR

A

OFF

TERM.

B

IN

ERR

U,V,W

TP

U

VVW

4

3

PE

N

3x400 V

33

E0033

COM

V2

U2

W2

TH

M3~

brake

Electronic

Elektronická

brzda

Výstup

Output

OUT

A

B

RO

6

RZ

2 1 3

4

V1

U1

W1

2T1

6T3

4T2

+F +R

-

1L1

5L3

3L2

5

1

2

U

0V

TOP

N

W

(actuators MODACT MONED, MOPED)

Example of wiring diagram of electronics DMS2 Profibus with contact-less switching of electric motor

local

off

VYP

DAL MI

remote

OTV

Open

STOP

Stop

DMS2 S

DMS2 TORK

ZAV

Close

LED

R

Z

DMS2 ZPR

DMS2 D

LCD display

2 x 12 characters

LCD displej 2x12 znaků

PROFIBUS

A

ON

OFF

TERM.

B

IN

Open

4

TP

3

Close

12V=

ERR

PE

U,V,W

U

VVW

N

PE

3x400V

34

E0009

COM

E0009

TH

M1~

C

Z1

U1

Z2

U2

5

1

KO

3

6

2

4

6

5

1

2

A1

A2

OUT

A

B

TOP

5

1

KZ

3

2

6

4

W

A1

A2

N

Example of wiring diagram of electronics DMS2 Profibus in version Control (actuators MODACT MONEDJ)

off

VYP

local

DAL MI

remote

Open

OTV

STOP

DMS2 S

DMS2 TORK

ZAV

Close

LED

R

G

DMS2 D

LCD display

LCD displej

DMS2 D

ON

PROFIBUS

A

2x12 znaků

2 x 12 characters

OFF

TERM.

B

IN

DMS2 ZPR

4

TP

ERR

U,V,W

PE

N

3

W

35

N(P)ED

Type No.

Weight

I

Electric motor

additional

6 7 8 9 10

basic

1 2 3 4 5

[kg]

I

Z

[A]

(400 V)

n

I

RPM

[1/min]

[kW]

Power

x x J x

x x 0 x

x x 1 x

x x 2 x

x x V x

x x 3 x

x x k x

x x 4 x

x x 6 x

x x 5 x

x x 7 x

x x 8 x

x x 9 x

x x A x

x x B x

connecting dimension

x x L x

x x E x

x x C x

x x D x

x x H x

x x T x

x x S x

x x R x

x x 0 x

x x 1 x

x x 2 x

x x 3 x

x x C x

x x U x

x x 4 x

x x F x

x x E x

x x 5 x

x x 6 x

x x D x

connecting dimension

x x 7 x

x x 8 x

x x H x

x x 9 x

x x A x

x x B x

Type

Type of

lubricant

stroke

[revol.]

Working

speed

[1/min]

Adjusting

Moment [Nm]

Tripping Starting

1TZ9002-0CA2 0,37 2755 1,06 3,4 26



135 7 1TZ9002-0CD2 0,09 635 0,53 1,8 28

1TZ9002-0CA3 0,55 2750 1,46 3,7 25 F10

1TZ9002-0CA2 0,37 2755 1,06 3,4 26



95 50

220 9 1TZ9002-0CC2 0,18 875 0,85 2,0 26

40 – 70

80 – 125

1TZ9002-0CA3 0,55 2750 1,46 3,7 25



1TZ9002-0CA6 0,75 2780 1.81 4,5 26



165 40 1TZ9002-0DB2 0,55 1385 1,44 3,7 41

63 – 100

1TZ9002-0EB0 1,1 1405 2,5 4,5 50

1TZ9002-0DB3 0,75 1385 1,85 3,6 42



1TZ9002-0EA0 1,5 2835 3,3 5,5 51 5 2 0 3 1

1TZ9002-0DA3 1,1 2840 2,45 5,7 43



1TZ9002-0EB4 1,5 1410 3,35 4,7 54



1TZ9002-0EA4 2,2 2855 4,7 6,5 54

1TZ9002-0EA0 1,5 2835 3,3 5,5 46

1TZ9002-0EB4 1,5 1410 3,35 4,7 54



Table 1 – Electric actuators MODACT MONED, MOPED – basic parameters

With 1TZ9002 (1LE1002) electric motors – supply voltage 3 x 230/400 V, 50 Hz, protection IP 55 (MODACT MONED), IP 67 (MODACT MOPED)

Type marking

MONED (MOPED) 40/135-7

MONED (MOPED) 40/220-9 220 9 1TZ9002-0CC2 0,18 875 0,85 2,0 26

MONED (MOPED) 40/135-15 135 15 1TZ9002-0CC2 0,18 875 0,85 2,0 26

MONED (MOPED) 40/100-25 20 – 40 100 25 1TZ9002-0CB2 0,25 1365 0,80 3,0 24

MONED (MOPED) 40/60-40 60 40 1TZ9002-0CB2 0,25 1365 0,80 3,0 24

MONED (MOPED) 40/95-50 95 50

MONED (MOPED) 40/60-80 60 80

MONED (MOPED) 80/135-7 135 7 1TZ9002-0CD2 0,09 635 0,53 1,8 28

MONED (MOPED) 80/220-9 220 9 1TZ9002-0CC2 0,18 875 0,85 2,0 26

MONED (MOPED) 80/135-15 40 – 80 135 15 1TZ9002-0CC2 0,18 875 0,85 2,0 26

MONED (MOPED) 80/100-25 100 25 1TZ9002-0CB2 0,25 1365 0,80 3,0 24

MONED (MOPED) 80/104-40 104 40 2 – 1980 1TZ9002-0CB3 0,37 1350 1,08 3,2 26 5 2 0 3 0

MONED (MOPED) 70/95-50

MONED (MOPED) 70/90-80 90 80

MONED (MOPED) 125/160-7 160 7 1TZ9002-0CD3 0,12 625 0,82 2,0 26

MONED (MOPED) 125/220-9

MONED (MOEDP)125/170-15 170 15 1TZ9002-0CC3 0,25 860 0,98 2,2 25

MONED (MOPED) 125/165-25 165 25 1TZ9002-0CB3 0,37 1350 1,08 3,2 26

MONED (MOPED) 115/150-50 80 – 115 150 50

MONED (MOPED) 200/280-9 280 9 1TZ9002-0CC3 0,25 860 0,98 2,2 25

MONED (MOPED) 200/270-15 100 – 200 270 15 1TZ9002-0CB3 0,37 1350 1,08 3,2 26

MONED (MOPED) 200/300-25 300 25 1TZ9002-0CB6 0,55 1365 1,62 3,6 27

MONED (MOPED) 140/180-50 100 – 140 180 50

MONED (MOPED) 95/125-7 63 – 95 125 7 1TZ9002-0CD2 0,09 635 0,53 1,8 49

MONED (MOPED) 100/210-9 210 9 1TZ9002-0CC2 0,18 875 0,85 2,0 49

MONED (MOPED) 100/185-15 185 15 1TZ9002-0CC3 0,25 860 0,98 2,2 49

MONED (MOPED) 100/130-25 130 25 1TZ9002-0DC2 0,37 915 1,23 2,7 41

MONED (MOPED) 100/165-40

MONED (MOPED) 100/140-63 140 63

MONED (MOPED) 100/200-80 200 80

MONED (MOPED)100/140-100 140 100 2 – 1400

MONED (MOPED)100/165-145 165 145

MONED (MOPED) 125/160-7 100 – 125 160 7 1TZ9002-0CD3 0,12 625 0,82 2,0 49

MONED (MOPED) 160/210-9 210 9 1TZ9002-0CC2 0,18 875 0,85 2,0 49 F14

MONED (MOPED) 150/200-16 200 16 1TZ9002-0DC2 0,37 915 1,23 2,7 50

MONED (MOPED) 160/208-25 208 25 1TZ9002-0DC3 0,55 900 1,68 2,7 42

MONED (MOPED) 160/225-40 100 – 160 225 40 1TZ9002-0DB3 075 1385 1,85 3,6 42

MONED(MOPED) 160/330-65 330 65

MONED (MOPED) 160/275-80 275 80

MONED (MOPED)160/215-100 215 100

MONED (MOPED)160/280-130 280 130

36

N(P)ED

x x 4 x

x x 5 x

x x 6 x

x x 0 x

x x 1 x

x x 2 x

x x 3 x

x x 7 x

x x E x

connecting dimension

x x J x

x x F x

x x H x

x x L x

x x K x

x x 1 x

x x 0 x

x x M x

x x 3 x

x x 2 x

connecting dimension

x x 1 x

x x 4 x

x x 0 x

x x 2 x

x x 3 x

x x 6 x

connecting dimension

x x 7 x

x x 9 x

x x 2 x

x x 1 x

x x 0 x

x x 3 x

connecting dimension

x x 1 x

x x 2 x

x x 4 x

x x 0 x

x x 3 x

connecting dimension

x x 4 x

1TZ9002-0EA4 2,2 2855 4,7 6,5 49 5 2 0 3 2

1TZ9002-0EB4 1,5 1410 3,35 4,7 54

1TZ9002-0EA4 2,2 2855 4,7 6,5 49



300 9 1TZ9002-0DC2 0,37 915 1,23 2,7 50

325 25 1TZ9002-0EC0 0,75 940 2,3 3,8 45

160 – 230

160 – 250

1TZ9001-0EB6 2,2 1425 4,65 6,1 49

1TZ9001-0EA6 3,0 2895 6,0 7,9 49



520 25 1TZ9002-0EC4 1,1 925 3,15 3,8 48

230 – 400

1TZ9002-1AB6 4,0 1435 8,6 5,8 97

1TZ9002-1AB5 3,0 1425 6,3 5,4 90 F16



1TZ9002-1BB6 5,5 1420 11,6 5,8 109

1TZ9002-1BB2 4,0 1435 8,4 6,1 97



1300 22 1TZ9002-1BC2 2,2 940 5,7 4,6 103

320 – 630

1TZ9002-1CB2 7,5 1450 15,4 6,6 206 5 2 0 3 5

1TZ9002-1CC3 5,5 955 12,7 5,7 211

1TZ9002-1CB2 7,5 1450 15,4 6,6 206

630 – 1250

1TZ9002-1CB6 11 1450 21,5 7,2 217 F25



1780 45

1TZ9002-1CB2 7,5 1450 15,4 6,6 304 5 2 0 3 6

1TZ9002-1CC3 5,5 955 12,7 5,7 309



3850 20



1000 – 2500

1TZ9002-1CB2 7,5 1450 15,4 6,6 304

1TZ9002-1CB6 11 1450 21,5 7,2 315 F30

1TZ9002-1CB6 11 1450 21,5 7,2 315



1TZ9002-1CB6 11 1450 21,5 7,2 217



– Mark of actuators filled with oil. Other actuators are filled with plastic lubricant.

he table shows the type of electric motors according to MEZ ie 1TZ9. On delivery the type of electric motor may also be marked according to SIEMENS, ie 1LE1. Other marking symbols are then identical.

MONED (MOPED) 245/340-7 160 – 245 340 7 1TZ9002-0DD3 0,25 680 1,03 2,6 52

MONED (MOPED) 230/300-9

MONED (MOPED) 230/300-16 300 16 1TZ9002-0DC3 0,55 900 1,68 2,7 52

MONED (MOPED) 250/325-25

MONED (MOPED) 250/325-40 325 40 1TZ9002-0EB0 1,1 1405 2,5 4,5 45

MONED (MOPED) 230/300-70 160 – 230 300 70

MONED (MOPED) 250/420-80 160 – 250 420 80

MONED (MOPED)200/260-145 160 – 200 260 145 2 – 1400

MONED (MOPED) 400/640-7 230 – 400 640 7 1TZ9002-0ED4 0,55 675 1,58 3,0 55

MONED (MOPED) 370/480-10 230 – 370 480 10 1TZ9002-0DC3 0,55 900 1,68 2,7 53 F14

MONED (MOPED) 400/740-16 740 16 1TZ9002-0EC4 1,1 925 3,15 3,8 55

MONED (MOPED) 400/520-25

MONED (MOPED) 400/510-40 510 40 1TZ9002-0EB4 1,5 1410 3,35 4,7 48

MONED (MOPED) 400/520-70 520 70

MONED (MOPED) 320/420-140 230 – 320 420 140

MONED (MOPED) 500/800-16 250 – 500 800 16 1TZ9002-1BD2 1,5 700 4,7 3,5 97

MONED (MOPED) 470/610-25 250 – 470 610 25 1TZ9002-0EC4 1,1 925 3,15 3,8 90 5 2 0 3 3

MONED (MOPED) 500/720-40 720 40 1TZ9002-1BC2 2,2 940 5,7 4,6 93

MONED (MOPED) 500/670-63 250 – 500 670 63

MONED (MOPED) 500/770-100 770 100

MONED (MOPED) 630/900-16 900 16 1TZ9002-1BD2 1,5 700 4,7 3,5 99

MONED (MOPED) 630/1300-22

MONED (MOPED) 630/830-35 830 35 1TZ9002-1AB4 2,2 1425 4,9 5,1 97 5 2 0 3 4

MONED (MOPED) 630/900-63 900 63 2 – 1080

MONED (MOPED) 1000/1300-22 1300 22 1TZ9002-1BC2 2,2 940 5,7 4,6 102 F16

MONED (MOPED) 1000/1400-35 500 – 1000 1400 35 1TZ9002-1BB2 4,0 1435 8,4 6,1 105

MONED (MOPED) 1000/1500-63 1500 63

MONED (MOPED) 1250/1780-45

MONED (MOPED) 1250/1650-70 1650 70

MONED (MOPED) 900/1170-100 630 – 900 1170 100

MONED (MOPED) 1800/2400-70 1000 – 1800 2400 70

MONED (MOPED)1250/1650-100 630 – 1250 1650 100

MONED (MOPED) 2500/3850-20

MONED (MOPED) 2500/3600-30 3600 30

MONED (MOPED) 2000/2600-40 1000 – 2000 2600 40 2 – 460

MONED (MOPED) 3900/5100-30 2000 – 3900 5100 30

MONED (MOPED) 2800/3600-40 1600 – 2800 3600 40

Note:

1) The rated torque is 60 % of the maximum tripping torque for duty S2 and 40 % of the maximum tripping torque for duty S4.



2) The weight data apply to the version with connecting dimensions C, D, E.

3) T

4)

37

Table 2 – Electric actuators MODACT MONEDJ – basic parameters

– supply voltage 1 x 230 V, 50 Hz, protective enclosure IP 55

Type marking

MONEDJ

40/75-25 C 75 25 JMO 71-4S 0,25 1400 1,89 3,4 27

MONEDJ

40/50-40 C

MONEDJ

40/60-50 C 60 50

MONEDJ

40/60-80 C 60 80

MONEDJ

80/135-25 C 40 – 80 135 25

MONEDJ

70/90-40 C 40 – 70 90 40 JMO 71-4M 0,37 1400 2,61 3,4 28

MONEDJ

75/100-50 C 40 – 75 100 50

MONEDJ

110/143-25 C 80 – 110 143 25 JMO 71-4M 0,37 1400 2,61 3,4 28

MONEDJ

100/130-40 C 63 – 100 130 40 JMO 80-4S 0,55 1395 3,85 3,8 41

MONEDJ

95/124-63 63 – 95 124 63

MONEDJ

100/130-80 MONEDJ 100/130-100 MONEDJ

95/124-145 63 – 95 124 145 MONEDJ

150/195-40 100 – 150 195 40 2-1400 JMO 80-4M 0,75 1400 4,7 4,0 41 MONEDJ

160/208-65 MONEDJ

160/208-80 80 MONEDJ

130/170-145 MONEDJ

250/325-40 160 – 250 325 40 JMO 90-4L 1,5 1400 8,68 3,5 45 52 032 MONEDJ

220/286-80 160 – 220 286 80

The actuators MODACT MONEDJ are fitted with single-phase electric motors Siemens series 1LF7... with running and starting-up capacitors. The manufacturer guarantees 60,000 and 100,000 start-ups for two-pole electric motors (ca 2800 r.p.m.) and four-pole electric motors (ca 1400 r.p.m.), respectively. Then, it is necessary to replace the centrifugal disconnector of the starting-up capacitor – it is available at ZPA Pečky a.s.

In ZPA Pečky a.s., electric motors of power up to 0.37 kW are fitted with a triac disconnector that extends the service life to 350,000 start-ups.

If the actuator with a single-phase electric motor is to be used for regulating purposes, it is necessary to take this fact into consideration in setting-up the regulation process (frequency of regulating interventions).

The expected working regime of the actuators MONEDJ should be discussed with the marketing department of ZPA Pečky, a.s.

– Mark of actuators filled with oil. Other actuators are filled with plastic lubricant.



Torque [Nm]

Tripping Starting

Control

50 40 JMO 71-4S 0,25 1400 1,89 3,4 27

20 – 40

130 80

63 – 100

130 100

100 – 160 208

100 – 130 170 145

Adjusting

speed

[1/min]

65

Working

stroke

[revol.]

2-1980

Type

of el. motor

Typ maziva



JMO 71-2S 0,37 2880 2,53 3,9 27



JMO 71-2M 0,55 2860 3,41 4,0 27 52 030

JMO 71-4M 0,37 1400 2,61 3,4 27



JMO 71-2M 0,55 2860 3,41 4,0 28



JMO 80-4M 0,75 1400 4,7 4,0 42



JMO 80-2M 1,1 2800 6,6 4,4 43



JMO 90-4L 1,5 1400 8,68 3,5 50 52 031



JMO 90-2S 1,5 2830 9,11 4,5 51



JMO 90-4L 1,5 1400 8,68 3,5 42



JMO 90-2S 1,5 2830 9,11 4,5 43



JMO 90-2L 2,2 2850 13,02 4,8 51



JMO 90-2L 2,2 2850 13,02 4,8 49

Electric motor

Power

RPM

[kW]

[1/min]

I

n

(230 V)

[A]

Weight

I

Z

[kg]

I

n

basic

1 2 3 4 5

connecting

dimension F10

connecting

dimension F14

connec. dim. F14

Type No.

6 7 8 9 10 11

x x 2 x x x 3 x x x 4 x x x 5 x x x 8 x x x 9 x x x A x x x E x x x 3 x x x 4 x x x E x x x 5 x x x F x x x 9 x x x A x x x H x x x J x x x 3 x x x 5 x

additional

NEDJ x NEDJ x NEDJ x NEDJ x NEDJ x NEDJ x NEDJ x NEDJ x NEDJ x NEDJ x NEDJ x NEDJ x NEDJ x NEDJ x NEDJ x NEDJ x NEDJ x NEDJ x NEDJ

x

Electric actuators MODACT MONED, MOPED, MONEDJ

– Specification of meaning of the 6th to 10th place of the type number

Place in the type number ...1

st 2nd 3rd

4th 5th 6th 7

Type number ....................... 5 2 0 3 x . x x x x x E D (J) x

6th place of type number

Table 3

Connecting dimensions

Shape A 5 F Shape B1 6 G Shape C 7 H Shape D 8 J Shape E 9 K

7th place of type number

If one of numerals 1, 3, 5, 7 or 9 is on the 9th place of the type number the character from Table 4 is on the 7th place. If one of numerals 2, 4, 6 or 8 is on the 9th place of the type number the character from Table 5 is on the 7th place.

Table 4 – actuator fitted with electronics DMS2 ED

Outfit 0 1 2 3 4 5 6 7 8 9 A B C D E F H J K L M N V W

Local control x x x x x x x x x x x x Display x x x x x x x x x x x x Contactors or contact-less switching transmitter x x x x x x x x x x x x x x x x

Analog

module

regulator

Bushings

x x x x x x x x x x x x

x x x x x x x x

th

8

Version

Connector

th

9

th

10th 11

th

38

Place in the type number ...1

st 2nd 3rd

4th 5th 6th 7

th

8

th

9

th

10th 11

Type number ....................... 5 2 0 3 x . x x x x x x D (J) x

7th place of type number

Table 5 – actuator fitted with electronics DMS2

Two-position or three-position control *)

– DMS2

Profibus – DMS2 P

Two- or three-position control, without display and local control *) – DMS

Modbus Y

*)

Two- or three-position regulation of the actuator is set at the manufacturer. Unless otherwise specified in the order, the actuator will be set for three-position regulation (control by signal 4 – 20 mA).

8th place of type number

Tripping torque, shifting speed

MODACT MONED, MOPED – Table 1

MODACT MONEDJ – Table 2

9th place of type number

Table 6 – type of electronics, power switches, brake

Electronics DMS2 ED – without power switches 1

Electronics DMS2 – with contactors 2

Electronics DMS2 ED – with contact-less switches 3

Electronics DMS2 – with contact-less switches 4

Electronics DMS2 ED – with contactors and brake *) 5

Electronics DMS2 – with contactors and brake 6

Electronics DMS2 ED – with contact-less switches and brake *) 7

Electronics DMS2 – with contact-less switches and brake 8

Electronics DMS2 ED – with contactors 9

Note: Version 52 03x.xxxxNEDJ is delivered in version 52 03x.xxx1NEDJ, 52 03x.xxx2NEDJ

or 52 03x.xxx9NEDJ.

*) If the actuator has DMS2 ED electronic system in configuration Electromechanics board

replacement, the electronic brake will not be delivered.

R

T

th

10th place of type number

Protective enclosure: MONED, MONEDJ – IP 55; MOPED – IP 67

11th place of type number

Table 7 – Surrounding temperatures

Type of actuator

MONED MOPED MONEDJ

DMS2 ED DMS2 DMS2 ED DMS2 DMS2 ED DMS2

     

     

Note:  – available version

– not available



Relative humidity from 10 % to 100 % with condensation.

39

Temperature

[°C]

Označení

-25 +60 –

-40 +60 F1

-25 +70 –

terminal

ø 375

Type No. 52 036 (version with terminal board)

Dimensional sketch of electric actuators MODACT MONED, MOPED

Threads or bushings

342

178

External protective

Local control

Non-passable (push-through)

holes bushing M32x1.5

range ø 13 – 20 mm (enclosed)

A

328

A B

785 463

740 418

, C, D, E

1

shape B

shape A

52 036.xxxxNED

B

484

926

Type designation

52 036.xxxxNED

ø H

Type No. 52 030 – 52 035 (version with terminal board)

Dimensional sketch of electric actuators MODACT MONED, MOPED

Threads or bushings

Non-passable (push-through)

holes for motors of axial dimension

100, 112, 132 bushing M32x1.5

range ø 13 – 20 mm (enclosed)

3 x thread M20 x 1.5; 1 x thread M25 x 1.5 (the bushings are included in the delivery - wrapped-together part).

terminal

A

External protective

97

Local control

J

C

F

K

G

E

A B C D E F G ø H J K

305 90 300 76 334 258 592 160 99 120

Type designation

52 030.xxxxNED

376 120 328 92 436 258 694 200 - 144

455 145 387 123 519 288 807 250 - 190

52 031.xxxxNED

52 032.xxxxNED

52 033.xxxxNED

52 034.xxxxNED

540 178 445 153 598 298 328 926 - 234

52 035.xxxxNED

1.5, range of Ø 13 – 18 mm; 2 x M20 x 15 range of Ø 10 – 14 mm; 1 x M20 x 1.5 range of Ø 6 – 12 mm.

1x cable bushing

for motors of axial

dimensions 71, 80, 90

– M25 x 1.5

range ø 9 – 16 mm

30

Note: For actuators MODACT MONED, MONEDJ, the switchboard box has threads for bushings:

For actuators MODACT MOPED, the switchboard box has bushings: 1 x M25 x

The electric motor (except for the actuator version with the motor interconnected with the switchboard box) is always delivered with cable bushing. Connector Harting is always fitted with cable bushings.

1x cable bushing

range ø 10 – 14 mm

terminal

1x cable bushing

range ø 13 – 18 mm

External protective

A

Type No. 52 036 (version with connector)

Dimensional sketch of electric actuators MODACT MONED, MOPED

ø 375

1x cable bushing

range ø 10 – 14 mm

328

A B

785 463

Local control

896

342

1x cable bushing

range ø 13 – 18 mm

A

178

External protective

terminal

Non-passable (push-through)

holes. bushing M32x1.5

range ø 13 – 20 mm (enclosed)

405

C

L

484

B

Type designation

740 418

, C, D, E

1

shape B

shape A

52 036.xxxxNED

Type No. 52 030.xxxxNED – 52 035 (version with connector)

Dimensional sketch of electric actuators MODACT MONED, MOPED

ø H

Non-passable (push-through) holes

for motors of axial dimension 100, 112, 132

bushing M32x1.5range ø 13 – 20 mm (enclosed)

B

J

Local control

1x cable bushing for

motors of axial dimensions

71, 80, 90 mm, M25 x 1.5

range ø 9 – 16 mm

41

F

K

G

E

A B C D E F G ø H J K

305 90 325 78 334 258 592 160 99 120

376 120 350 92 436 258 694 200 - 144

455 145 410 123 519 288 807 250 - 190

540 178 470 153 598 328 926 375 - 234

D

Type designation

52 030.xxxxNED

52 031.xxxxNED

52 032.xxxxNED

52 033.xxxxNED

52 035.xxxxNED

52 034.xxxxNED

Lid

Sealing gasket

Modification for rising spindle

Protective ring

ø d3

3xM4x10

52 035 52 036

ø d1

Box lid

ø d4

ø d2

Type number

52 031 52 033

Dimensions

52 032 52 034

52 030

(mm)

ø d1ø d2ø d3ø d

45 60 80 90 90

35,5 50,5 75 80,5 80,5

65 80 110 110 110

4

55 70 100 100 100

Protective adapter (including lid hole) – to be made by the customer.

C

A

B

Dimension (mm)

A B C D E

61 110 M10 16 120

90 160 M12 21 140

110 210 M16 23 200

C

120 240 M20 47 220

Type No. 52 030 – 52 035

52 030.xxxxN

52 031.xxxxN

52 032.xxxxN

52 033.xxxxN

E

D

Type designation

52 035.xxxxN

52 034.xxxxN

Holes for additional fastening of actuators MODACT MONED, MOPED,

Note:

The holes for additional fastening of actuators MODACT serve only for catching the

weight of the actuators and should not be exposed to any other additional force.

42

h1

Type number

52 035 52 036

MODACT MONED, MOPED (without adapter)

Table of basic connecting dimensions of actuators

52 031 52 033

52 030

(mm)

Dimension

Shape

b2

Shape C

125 175 210 300 390

52 032 52 034

ø d1

orientational value

70 100 130 200 230

f8

ø d2

d4

ø d6

ø d7

102 140 165 254 298 ø d3

C, D, E

4 4 4 8 8

M 10 M 16 M 20 M 16 M 20 d4

number

(identical

dimensions)

h

h2

h4 ≤ h

ø d3

ø d2

of threaded holes

ø d1

12,5 20 25 20 25

3 4 5 5 5 hmax

h1 min.

40 60 80 100 120 ø d7

1,25d4

10 12 15 16 18 h2

14 20 24 30 40

b2 H11

C

must not be lower than values in the table.

6

d6 and l

30 41,5 53 72 72

20 30 40 50 60

50 70 90 110 120

22,5 33 43 53,5 64

6 8 12 14 18

55 76 97 117 127

20 30 40 50 60

55 76 97 117 127

22,8 33,3 43,3 53,8 64,4

ø d6

ø d8 g6

I

4

t2max

D

b3 h9

5

I

ø d9 H8

min.

6

I

6 8 12 14 18

t3

b4 Js9

The dimensions ø

The dimensions are given in mm.

E

h1

h

d4

t3

b4

ø d1

ø d3

ø d9

ø d2

Shape E

Connecting dimensions of actuators

– basic version (without adapter)

MODACT MONED, MONEDJ, MOPED, Type No. 52 030 – 52 036

h4≤h l6

h1

l5

h

l4

b3

t2

ø d1

ø d3

d4

ø d2

ø d8

Shape D

43

b1

t1

ø d7

ø d5

h2

I1

h

h3

ø d3

ø d1

ø d2

A

d4

Notes:

1+) – The nut is built-in into the actuator

2+) – The case is built-in into the actuator

h1 h2

h

8

Type No. 52 036

52 036

ø d6

ø d1

d4

ø d5

ø d2

ø d3

ø d1

(mm)

Dimensions

390

ø d2 f8

230

ø d3

298

Adapters to actuators MODACT MONED, MOPED,

I

Shape

A, B1

Shape A Shape B1

I1

h2

h

d4

number

of holes d4

M 20

5

(identical

dimensions)

h2 min. 25

A

740 1+)

ø d5

72

ø d6 max

70

A

h1 max 165

l min

110

A

695 2+)

ø d5

72

l1 min

130

b1

h3 max

5

32

B1

ø d7 H9 120

t1

127,4

t1

h3

d7

ø

b1

Shape B1

d5 ø

d1

d3

d2

ø

A

h1

h2

d4

Assignment of adapters to actuators

h

Type No. 52 030 – 52 035

d6

d2

d5

d3

ø

d1

ø

Adapters to actuators MODACT MONED, MOPED,

A

d4

52 035

Type number

52 031 52 033

52 030

52 032 52 034

(mm)

Dimensions

Shape

ø d1

125 175 210 300

ø d2 f8 70 100 130 200

ø d3

102 140 165 254

d4

M 10 M 16 M 20 M 16

A, B1

4 4 4 8

d4

h

number

of holes

3 4 5 5

(identical

dimensions)

h2 min. 12,5 20 25 20

A

63,5 110 179 155

ø d5

30 38 53 63

ø d6 max 28 36 44 60

A

h1 max

43,5 65 92 110

l min

45 55 70 90

A

63,5 110 122 155

ø d5

30 40 50 65

l1 min

45 65 80 110

h3 max

3 4 5 5

B1

b1

12 18 22 28

ø d7 H9 42 60 80 100

t1

45,3 64,4 85,4 106,4

Shape A

44

9. PACKING AND STORING

For inland freight, the actuators are unpacked. However, they should be transported by covered conveyances or

in transport containers.

For delivery abroad, the actuators should be packed, the type and design of package being adapted to the transport conditions and the distance of the place of destination. Upon receipt of the actuator from the factory, it is essential to check that no damage was caused during transport and to compare the data on the actuator rating plates with those contained in the order and accompanying documentation. Any discrepancy, defect or damage should be immediately reported to the supplier.

When the unpacked actuator is not immediately installed it should be stored at a dust-free location with a temperature within the range of - 25 °C to + 50 °C and relative humidity up to 80% where there are neither aggressive gases nor vapours and which is secured against the harmful effects of climatic conditions. If the actuator is to be stored for a longer period than 3 years then, prior to commissioning, oil refilling should be made. Any manipulation of the equipment at a temperature below - 25 °C is forbidden. Storing the actuator out of doors or at a location that is not protected against the effects of rain, snow or ice accretion should be avoided. Before putting the actuator into operation, slush should be removed. When unpacked actuators are to be stored longer than 3 months it is advisable to place a bag with silica gel or another suitable dessicant in the terminal box.

10.

CHECKING OF THE INSTRUMENT FUNCTION AND ITS LOCATION

Prior to installation, make sure that the actuator was not damaged during storing. A functional check of the electricmotor can be made so that it is connected to the AC mains via a circuit breaker and started for short-time operation. In this case, it is sufficient to make sure that the electric motor starts and turns the output shaft. The actuator should be installed so as to obtain easy access to the handwheel, the terminal box and the control box. It is also imperative to check that the installation complies with the Clause “Operating Conditions”. If another method of installation is required due to local conditions, please consult the manufacturer.

11. ATTACHMENT TO A FITTING

Place the actuator on the fitting so that the output shaft fits dependably in the coupling thereof. Attach the actuator to the fitting by 4 (8) screws and check the attachment by rotating the handwheel. Remove the terminal box cover and wire the actuator, according to the internal and external circuit layouts.

For handling the actuator during assembly with the fitting, make use of the three suspension lugs with which the actuator is provided. In no case, these lugs can be used for suspension of the actuator with the fitting.

The actuator must be properly protected against both overloading and short-circuiting.

12. ADJUSTMENT OF THE ACTUATOR WITH A VALVE

After fitting the actuator on the valve and checking mechanical connection, the assembly is set up and adjusted.

Setting-up and adjustment can only be carried out by a person with prescribed qualification. These works may not be carried out without properly studying these assembly instructions. Adjustment is accomplished according to instructions for the given type of electronics (DMS2, DMS2 ED) and outfit (manual, program).

13. OPERATION AND MAINTENANCE

Depending on the operating conditions, the operation of rotary actuators usually involves only the transmission of pulses, as required for the individual functions. In the event of a power supply failure, readjust the controlled device by the handwheel. If the actuator has been connected in the circuit of automatic equipment (which does not imply the control mode) it is advisable that manual remote control units are connected in the circuit so that the actuator can be controlled even if a failure of the automatic equipment occurs.

It is the operator’s duty to ensure that the actuator is given the prescribed maintenance attention and is protected against the harmful effects of ambient and climatic conditions not included in the Clause “Operating conditions”.

Within half a year at the latest from putting the actuator into operation and then at least once a year, it is necessary to properly tighten the bolts connecting the valve with the actuator. The bolts are to be tightened in a cross-wise manner.

Lubrication

The actuators are lubricated with plastic consistent lubricants or gearbox oil PP 80.

45

Lubricants

52 030, 52 031, 52 032

52 033, 52 034

52 035 applies to all speeds O O O

52 036 applies to all speeds O O O

Note: M – plastic lubricant;

O

Type number

of actuator

up to 40 M M M

above 40 O O O

– gearbox oil

Adjusting speed

of output shaft

[ min-1]

Surrounding temperature [°C]

-25 -40 -25

+70 +60 +60

Actuators with plastic lubricant

The types of lubricant and amounts are listed in the Table 1 or 2. Lubricants in the drive units supplied are designed to last the entire useful life of the unit. During the time when the drive units are in use, it is not necessary to change or monitor the amount of the lubricant. The actuators with plastic lubricant are labelled “Filled: solid grease” on the power box at the side of the hand-wheel.

Type number

of drive unit

52 030 0.30 52 031, 52 032 0.50 52 033, 52 034 0.70 52 035, 52 036 0.90

Amount of lubricant

(kg)

Type of lubricant for specific climatic conditions and temperature

T1

(-25 – +70 °C)

CIATIM – 201 GOST 6267-74 CIATIM – 221 GOST 9433-80

U1

(-40 – +55 °C)

CHL1

(-60 – +40 °C)

CIATIM – 221

GOST 9433-80

Note: The Ciatim 221 lubricant is designed for the friction points of rubber bushings against metal surfaces, roller brake, the hub

of an outer cogged wheel of a planetary-gear differential (for locations of friction between the shaft and other surfaces).

Actuators with oil charge

Check the level of oil at least yearly and refill, if required. Oil change should be made after 500 operating hoursof the actuator, but not later than after 2 years of operation. The level of oil should be as high as the filling hole. For the actuator, Grade PP 80 motor-car gearbox oil or an equivalent oil with the same properties (viscosity class 80 W, according to SAE/J306a) should be used.

The quantity of oil required is tabulated below:

Type No. Quantity of oil ( in l )

52 030 1,3 52 031, 52 032 2,8 52 033, 52 034 6 52 035 12 52 036 12 + grease *

)

*) The adapter of the actuator, No. 52 036, should be packed with 3 kg of PM MOGUL LV 2-3 grease.

Maintenance

In case the actuator is operated in a dusty environment its surface should be regularly cleaned from dust in order to prevent deterioration of its cooling.

Once in two years, it is recommended to lightly smear the driving wheel gearing on the output shaft and the gear wheel of the position sensor in the control box. Use the lubricant CIATIM 201 or PM MOGUL LU 2-3.

14. FAILURES AND THEIR REMOVAL

Actuator in end position does not start, with motor buzzing

Make sure that no phase has been discontinued. If a slide valve has jammed and cannot be released even by the handwheel the actuator should be dismantled and the jamming should be mechanically removed.

Caution!

The actuator, Type No. 52 036, has been engineered on the basis of a modified design variant of the actuator, Type No. 52 035, which has been fitted with an adapter at its output. This adapter is a single-speed gearbox with spur gears. The output shaft of the adapter also serves as the output shaft of the actuator, Type No. 52 036. The operation of the control part is tied to the output shaft of the driving actuator, Type No. 52 035.

When the hollow shaft in the control box rotates anticlockwise the fitting closes (with the output shaftof the actuator, Type No. 52 036, rotating clockwise) provided that the spindle of the fitting is fitted with left-hand threads. The direction of rotation of the handwheel is the same for all types of actuators.

46

LIST OF SPARE PARTS OF MODACT MONED, MOPED, MONEDJ ACTUATORS

(for 5 years of operation)

Type

Designation Drawing or Pcs. Application

No. Standard No.

52 030 Sealing ring 125x3 PN 029281.2 1 Packing between the power 2327311049 gear box and the flange with gears

Sealing ring 180x3 PN 029281.2 1 Gasket of terminal box cover

2327311043

Sealing ring 130x3 PN 029281.2 1 Packing between the control box

2327311041 and the power gear box

Sealing ring 43x35 PN 029280.2 1 Sealing of output shaft 2327311008 in the control box

Sealing ring 10x6 PN 029280.2 2 Sealing of torque - tripping shaft 2327311001

Sealing ring 170x3 PN 029281.2 1 Sealing of control box 2327311054 cover

Rubber-copper 40x52x7 ČSN 029401.0 1 Sealing of output shaft in the control box 2327352066

Sealing ring 32x2 PN 029281.2 1 Sealing of glas 2327311037 of local position indicator

Gasket 224612280 1 Hole cover gasket for the rising spindle 405052737414 of the fitting

Rubber-copper 40x52x7 ČSN 029401.0 2 Sealing of output shaft 2327352066 in the power gear box

Rubber-copper 16x28x7 ČSN 029401.0 1 Sealing of handwheel shaft 2327352022

Gasket 16x22 224580840 2 Gasket of threaded oil filling plug 405052105014

Sealing ring 125x5 PN 029281.2 1 Packing between the control box 2327311404 and the terminal box

Gasket 224591870 1 Packing between the electric motor and the flange with gears

52 031 Rubber-copper 60x75x8 ČSN 029401.0 2 Sealing of output shaft + 2327352090 of the power gear box 52 032 Rubber-copper 20x32x7 ČSN 029401.0 1 Sealing of handwheel shaft

Sealing ring 95x85 PN 029280.2 1 Packing piece with “rubber-copper” rings 2327311029 in the power gear box

2327352027

Sealing ring 50x2 PN 029281.2 1 Packing of the torque spring cover 2327311028

Sealing ring 16x22 224580840 2 Sealing of threaded oil filling plug

Packing (according to motor) 224623470 - 1LA70 and the flange with gears

Sealing ring 125x5 PN 029281.2 1 Packing between the control box 2327311404 and the terminal box

224642240 - 1LA708,709

1 Packing between the electric motor

47

Sealing ring 160x3 PN 029281.2 1 Packing between the power gear box 2327311048 and the flange with gears

Sealing ring 180x3 PN 029281.2 1 Gasket of terminal box cover 2327311043

Sealing ring 190x3 PN 029281.2 1 Packing between the control box 2327311056 and the power gear box

Rubber-copper 55x70x8 ČSN 029401.0 1 Sealing of output shaft 2327352083 in the power gear box

Sealing ring 10x6 PN 029280.2 2 Sealing of torque-tripping shaft 2327311001

Sealing ring 190x3 PN 029281.2 1 Packing of control box cover 2327311056

Sealing ring 32x2 PN 029281.2 1 Sealing of glass 2327311037 of local position indicator

Gasket, Size 3 224610741 1 Hole cover gasket 405052785014 for the rising spindle of fitting

Sealing ring 60x50 PN 029280.2 1 Sealing of output shaft 2327311090 in the control box cover

52 033 Sealing ring 200x3 PN 029281.2 1 Packing between the power gear box + 2327311044 and the flange with gears 52 034 Sealing ring 180x3 PN 029281.2 1 Sealing of terminal box cover 2327311043

Sealing ring 200x3 PN 029281.2 1 Packing between the control box 2327311044 and the power gear box

Rubber-copper 80x100x13 ČSN 029401.0 1 Sealing of output shaft in the control box 2327352097

Sealing ring 10x6 PN 029280.2 2 Sealing of torque-tripping shaft 2327311001

Sealing ring 200x3 PN 029281.2 1 Sealing of control box cover 2327311044

Sealing ring 75x65 PN 029280.2 1 Sealing of output shaft 2327310991 in the control box cover

Sealing ring 32x2 PN 029281.2 1 Sealing of glass 2327311037 of local position indicator

Gasket, Size 4 224611130 1 Hole cover gasket 405052713614 for the rising spindle of fitting

Rubber-copper 80x100x10 ČSN 029401.0 2 Sealing of output shaft 2327352096 in the power gear box

Rubber-copper 27x40x10 ČSN 029401.0 1 Sealing of handwheel shaft 2327352044

Sealing ring 70x2 PN 029281.2 2 Sealing of torque spring cover 2327311058

Packing (according to motor) 224591530 - 1LA710,711 1 Packing between the electric motor 224642240 - 1LA709 and the flange with gears

Gasket 16x22 224580840 2 Gasket of threaded oil filling plug 405052105074

Sealing ring 125x5 PN 029281.2 1 Packing between the control box 2327311404 and the terminal box

4 8

52 035 Packing 224593370 1 Packing between the electric motor 405052104614 and the flange with gears

Sealing ring 280x3 PN 029281.2 1 Packing between the flange with gears 2327311078 and the power gear box

Sealing ring 180x3 PN 029281.2 1 Gasket of terminal box cover 2327311043

Sealing ring 260x5 PN 029281.2 1 Packing between the power gear box 2327311046 and the control box

Rubber-copper 85x120x13 ČSN 029401.0 1 Sealing of output shaft 2327352098 in the control box

Sealing ring 10x6 PN 029280.2 2 Sealing of torque-tripping shaft 2327311001

Sealing ring 200x3 PN 029281.2 1 Packing of control box cover 2327311044

Sealing ring 90x80 PN 029280.2 1 Sealing of output shaft 232p7311011 in the control box cover

Sealing ring 32x2 PN 029281.2 1 Sealing of glass 2327311037 of local position indicator

Gasket 224611130 1 Hole cover gasket 405052713614 for the rising spindle of fitting

Rubber-copper 105x130x13 ČSN 029401.0 2 Sealing of output shaft 2327352109 in the power gear box

Rubber-copper 30x50x12 ČSN 029401.0 1 Sealing of handwheel shaft 2327352054

Sealing ring 90x2 PN 029281.2 1 Sealing of torque spring cover 2327311081

Gasket 16x22 22458084.0 2 Gasket of threaded oil filling plug 405052105014

52 036 For the actuators, Type No. 52 036, the same spare parts are supplied as for Type No. 52 035,

but with the following added items:

Rubber-copper 150x180x15 ČSN 029401.0 1 Sealing of output shaft in the gearbox 2327352108

Rubber-copper 95x125x13 ČSN 029401.0 1 Lower seal of sun gear 2327352107

Rubber-copper 105x130x13 ČSN 029401.0 1 Upper seal of sun gear 2327352109

Gasket 224612480 1 Upper seal of sun gear 405052747714

Gasket 224612590 1 Packing between the flange with bearing 405052743914 and differential gearing unit

Gasket 224612580 1 Packing between the flange 405052743514 and the flange with bearing

49

Actuators fitted with electronics DMS2 ED

Part name

Source board DMS2.ED.Z 39620000 Position sensor multi-revolution DMS2.ED.S 39620001 Torque sensor DMS2.TORK 39620003 common for DMS2.ED and DMS2

Analog module DMS.ED.CPT 39620004

Display DMS2.ED.D 39620005

Actuators fitted with electronics DMS2

Source board analog DMS2.ZAN 39620014 only for analog Source board Profibus DMS2.ZPR 39620015 only for Profibus version Position sensor multi-revolution DMS2.S 39620016 Torque sensor DMS2.TORK 39620003 common for DMS2.ED and DMS2 Display DMS2.DP 39620018 Board of local control block DMS2.H1 39620019

Dynamic brakes for actuators with electronics DMS2 ED a DMS2

Brake BR2 550 2339610124 Brake BR2 BK 550 2339610128 Brake BR 2,2 2339610142 Brake BR BK 2,2 2339610141 Braking resistance TR342 68R 2337110355

Part

designation

Stock

item

Note

back signal 4 – 20 mA and software blocked regulator

A setting program is available for the actuators (it is described in these Assembly Instructions); it enables the parameters of the electronic outfit of the actuators to be set and checked by a computer.

The electronics is connected to the serial port of the computer by a cable (it is available e.g. under the name “Extending cable for mouse 9F-9M”).

In case the computer is not fitted with a serial port the converter USB-RS 232, can be ordered.

50

Development, production and services of electric actuators and switchboards. Top-quality sheet-metal processing (TRUMPF equipment), powder paint shop.

SURVEY OF PRODUCED ACTUATORS

KP MINI, KP MIDI

Electric rotary (90°) actuators (up to 30 Nm)

MODACT MOK, MOKED, MOKP Ex, MOKPED Ex

Electric rotary (90°) actuators for ball valves and flaps

MODACT MOKA

Electric rotary (90°) actuators for nuclear power stations

application outside containment

MODACT MON, MOP, MONJ, MONED, MOPED, MONEDJ

Electric rotary multi-turn actuators

MODACT MO EEx, MOED EEx

Explosion proof electric multi-turn actuators

MODACT MOA

Electric multi-turn actuators for nuclear power stations

application outside containment

MODACT MOA OC

Electric multi-turn actuators for nuclear power stations

application inside containment

MODACT MPR Variant

Electric rotary (160°) lever actuators with a variable output speed

MODACT MPS Konstant, MPSED

Electric rotary (160°) lever actuators with a constant output speed

MODACT MTN, MTP, MTNED, MTPED

Electric linear thrust actuators with a constant output speed

Deliveries of assembled actuator + valve (or MASTERGEAR gearbox) combinations

TRADITION

•

QUALITY

•

RELIABILITY

ZPA Pečky, a.s. tř. 5. května 166 289 11 PEČKY, Czech Republic www.zpa-pecky.cz

tel.: +420 321 785 141-9 fax: +420 321 785 165 +420 321 785 167 e-mail: zpa@zpa-pecky.cz

ZPA Pecky MODACT MONEDJ, MODACT MONED, MODACT MOPED Mounting Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual