Zoje ZJ-W122-CH-C1, ZJ-W222-CQ-C1 User Manual

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SPEED CYLINDER

OPERATION MANUAL

BED

INTERLOCK SEWING MACHINE

PARTS

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MACHINE

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The

description

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commodity

covered

without

notice.

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in

this

operation

manual

and

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parts

~~~~~.

book

is

subject

to

change

for

improvement

of

the

General Safety Instructions

Warning

1

risk of fire, electric shock and personal injury, including the following.

1

Read

1.

Keep work

2.

Consider work area environment.

3.

Guard against electric shock. ·

4.

Keep

5.

Dress properly.

6,

Do

7.

Maintain machine

a.

Disconnect machine

9.

Avoid

1

10.

Check damaged

11.

Warning.

!

When

using this machine, basic safety

precautl~ns

all these instructions before operating this product

area

clean.

Cluttered areas

Do

not expose power to

well

lit. Dot not

Avoid boby contact

and

benches invite Injuries.

rain.

Do

not

use

power tools where there

with

earthed or grounded surfaces {e.g.plpes, radiators,

use

machine tools

Is

risk

children away

Do not

Do

corering

let visitors touch the tool or extension

not wear loose clothing or jewelry, they

to

contain

long

hair.

code.

can

not abuse the cord.

by

cord

or

Never carry the machine from heat, oil

and

sharp edges.

with

care.

Follow instructions for lubrication

damaged have it repaired by

When

not

in

use,

before servicing and

yank it to disconnect it from

and

changing accessories. Inspect tool cord periodically

an

authorized serviced facility.

when

changing accessories.

unintentional starting.

Do

not carry a plugged -

in

tool

with

a finger

on

parts.

Before further

determine that it will operate properly

The

use

of the

tool,

a guard

or

other part that is

and

perform its Intended function.

of any accessory or attachment, other than thosa

and

save thesa instructions.

to

be

caught

the

switch.

may present a risk of personal Injury.

should always

In

damp

or

be

followed

wet locations,

Keep

cause fire or explosion.

ranges

In

moving parts. Wear protecting hair.

the

socket,

Ensure

damaged

switch

should

recommended

In

Is

be

this

Keep

off

when

carefully

Instruction

to

reduce

work

area

refrigerators).

the

cord

away

and

plugging

checked

manual,

the

if

in.

to

'

12.

Have your tool repaired by qualified person.

.out

Repairs should only be carried

by qualified persons using original spare

• Special Waning For Electric Connection I

1.1ncorporate

1 2.Follow the instruction manual device to install controc device.

3.Aiways

4.Before adjustment, parts change or

this machine only

earth

machine appropriately during operation.

with

"CE"

certificate

servicing must

hold-

be

sure

to-

run

control device.

to pull out the plug

hazard of unintentionally start of machine.

.

II

.

from

parts.

socket to

prevent

the

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INSTALLATION

MOTOR AND BELT

LUBRICATION

HOW TO CHANGE

HOW TO CHANGE OIL FILTER

LUBRICATE

TO REPLACE NEEDLES

THREADING

ADJUSTING THREAD TENSION

ADJUSTING

ADJUSTING NEEDLE THREAD TAKE-UP

OIL

AND

THE COOLING OF NEEDLES AND THREADS

NEEDLE

THREAD

TAKE-UP

2

3

4

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ADJUSTING SPREADER THREAD TAKE-UP

ADJUSTING PRESSER FOOT

ADJUSTING STITCH LENGTH

ADJUSTING DIFFERENTIAL FEED RATIO

ADJUSTING THE PRESSURE OF PRESSER FOOT

CLEAN

THREADING DIAGRAM

TABLE CUT-OUT

IMPORT SAFETY INSTRUCTION

CONVERSION CHART

PARTS LIST

UP

DUST

4

5

6

7

8

12

13

20

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1.Before installing mahine,please refer to table cut

-out drawing,and the necessary. attachment as enclosed,according to the sequence

installation, to fix cushion base,thread stand.

of

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Fig

.1

2.Be sure that the motor turning direction is clockwise,

3.Regarding

Remarks:

1.During maximum speed shouldn't exceed 80%of the speed listed size

and the motor inward about 2cm. For safety reason

the

belt cover.(Fig 1 & 2)

diameter,ptease refer to Table

bell tension can be pressed with finger

machine

S.P.M

nl.f.

speed

and

1.

Table

1(~

MOTOR

PULLEY

J:ti'ffH~R.'t

60HZ

SIZE

50HZ 6000 105 5500 95

Ill Fig .2

the

in Table

of

motor pulley.

first

month

1.Make

5000 4500 4000

of

sure

85 80 70

using

to

choose

the

,please fasten

motor

1)

pulley

BELT

J:ti'lll'

R.'t

125

115 105

90 85

36"

t

35"

J.

34"

machine,thP.

the correct

1 2.

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50mm.

Mm:m.

2.

:£6

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(~400a).

H&m~~

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2.The standard thickness

1.Ciutch

Motor, 1/2HP(400W),3 phase,2 pole M type

V belt.

2.The center line must

be

aligned

motor.

-1

-

of

Table is about 50mm.

both motor's and machine's pulley

each

other,when

installing the

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WBRICATION

1.Piease oil Mobil #10 or Esso #32 or its equivalent.

2.

The

lubricating machine before delivery,to remove screw (A),and fill the oil until the oil level reaches between lines H and

Lor

oil level gauge.(Fig.3,4)

oil

has

been

drained

from

the

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3.Be sure level is lower than line L

*Before starting a brand-new machine or a machine which has not been used for week,oiling the needle bar.

-

-------------------------------

HOW

.

1.Loosen Screw (D),drain all the oil from the tank, then fasten the screw.(Fig 5)

to

check every

TO

CHANGE

-------------~-------

day

and refill the oil,if oil

of

oil level gauge.

II)

more than a couple of

OIL

Fig

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2.For extending the life of the machine,change the initial 4-week operation.After that,change every four months.

This machine is equipped with an oil filter,and the

filter must the cleaned every mouth,replace the filter if

necessary.(Fig 6)

-2-

oil after

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-

oil

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(2);fbM~~Ifli.itlffitl.

(IIJ7)

Fill reservoir thread from breaking.(Fig

(l)

and (2) with silicone oil to prevent the

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Needle System

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SCHMETZ

UY128GAS

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Table

Needle

2 Needles 3 Needles

#70

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Size/

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#75

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1.See Table 2 the needles.

2.Loosen Screw (1),then pull out the used needles. Insert

as they can go.and let the long groove of the needle

face you.(Fig

3.Fasten Screw (1)

--

---------------

of

the sizes and the specifications

the new needles into the holder holes as tar

8)

of

ORGAN 128GAS

#10

#11

•Needle

conversion chart.

size

of

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special

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model,please

refer

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Follow the procedures shown in (Fig 9)for threading. Wrong threading may cause stitch,puckering or unexpected sewing .Please refer to Page

according to:

1.

2.The thread;

3.The needle gauge.

thread

7.

The

tension

The

material and the thickness of the fabric being

sewed;

If

you turn the

will be tighter.(Fig 9)

If you turn it counter-clockwise,will be looser.

of

the

thread

th

read breaking.skipping

should be

tension

knob

clockwise

adjusted

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1.When the needle bar

top

edge

remain horizontal.

up,loosen the Screw (4) first.(Fig 10)

2.Loosen Screw (2)and adjust the length between point

A and B to about 75mm,then fasten

Note:

To

loosen Thread Take Up (3) toward the left. toward the right.

3.Do not move the Spreader Thread Take-up (5) when

making above adjustments.

1.When the Spreader Thread Take-up (1) is adjusted

to the top ,the Thread Take-up must be

long groove of the Spreader Thread.(Fig.

is

in the lowest position,the

of

the

Needle

To

the Needle Thread,turn t

small hole (A)

Thread

adjust the position of the Take-

of

the other Spreader

at

the same level with the

Take-up

Screw (2) tightly.

To

should

he

Needle

tighten turn it

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2.To adjust,loosen Spreader Thread Take-up (2) up

tighten screw again.

Screw

(3) and (4),and move the

or

down,and then

A

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Loosen Screw (1) and adjust Presser Foot (2) left and right to a proper position to let the needle may get into

tighten screw (1) .(Fig.12)

----~---~---------------------

ADJUSTING

Stitch length can be adjusted variably in range from

1.2mm-4.0mm,or 6-18 stitches per inch.

1.Keep

pressing hand,then turn the hand-wheel with your right hand until your left hand finger feels the push button lock in.(Fig 13)

Ill

Fig.11

-----------

PREISER

..--

--

------

of

Presser Foot ·s eyelet.After adjusting.

I'MCH

the

LINGTH

push button (A) with your left

----------

FOOT

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2.Keep turning hand-wheel for a inquired whose scale indicated on the hand-wheel must be aligned with,then stop pressing the button.(Fig 14)

3.Rotate increase the stitch length,and clockwise to decrease.

4.After adjusting stitch length the differential ratio

usually be changed too.So adjustment of differential ratio is required.

the

hand-wheel

-5-

counter

stitch length,

clock-wide

to

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adjustable from 1:0.3 to 1:2.9 (Fig 15)

indicator (2)up or down .

·To stretch the cloth,move the indicator (2) upward.

'To gather the cloth,move the indicator (2) upward.

-...--....-

-

---------------------

~PRIISURIOP

possible,so that

B

~

The

differential

To

adjust the ratio ,loosen the

Pressure of the Presser Foot should be as light as

Feed

~--

cloth can be feed and sewed smoothly.

Ratio of this machine

nut

(1),move the

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CLEANUP~

- --

Please unplug the stopper MQ22,clean up dust and

waste every month.(Fig. 17)

- 6-

Ill Fig.17

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