Zoje ZJ-W122, ZJ-W222 User Manual

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OPERATION MANUAL

PARTS

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The description covered commodity without notice.

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in

this operation manual and parts book

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is

subject to change for improvement of the

1

General Safety lnstrutions

Warning I When using this machine, basic safety precautions should always be followed to reduce the

risk

of

fire, electric shock and personal injury, including the following.

Read all these instructions before operating this product and save these Instructions.

1. Keep work area clean. Cluttered areas and benches invite injuries.

2. Consider work area ,environment. Do

not expose power to rain. Do not use machine tools

well lit. Dot not use power tools where there is risk to cause fire

in

damp

or

wet locations, Keep work area

or

explosion.

3. Guard against electric shock. Avoid baby contact with earthed or grounded surfaces (e.g.pipes, radiators, ranges refrigerators).

4. Keep children away Do

not

let visitors touch the tool

or

extension code .

5. Dress properly. Do not wear loose clothing or jewelry, they can be caught In moving parts. Wear protecting hair

corering

to

contain long hair.

6. Do not abuse the cord.

Never carry the machine by cord

or

yank it to disconnect it from the socket, Keep the cord away

from heat, oil and sharp edges.

7. Maintain machine with care.

Follow instructions for lubrication and changing accessories. Inspect tool cord periodically and if

damaged have it repaired by an authorized serviced facility.

8.

Disconnect machine

When not in use, before servicing and when changing accessories.

9. Avoid unintentional starting.

Do

not

carry a plugged • in tool with a finger on the switch. Ensure switch is off when plugging in.

10. Check damaged parts. Before further use

determine that it

11

. Warning.

The use of any accessory or attachment, other than those recommended

of

the tool. a guard or other part that is damaged should be carefully checked to

will operate properly and perform its intended function.

in

this instruction manual,

may present a risk of personal injury.

12. Have your

tool repaired by qualified person.

Repairs should only be carried out by qualified persons using original spare parts.

Special Waning For Electric Connection !

1.1ncorporate this machine only with "CE" certificate hold

1 2.Follow the instruction manual device to install controc device.

-to-

3.Aiways earth machine appropriately during operation.

: 4.Before adjustment, parts change

or

servicing must be sure to pull out the plug from socket to prevent

hazard of unintentionally start of machine.

-

1l

-

run control device.

the

~~

INSTALLATION

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MOTOR AND BELT

LUBRICATION

HOW

TO

CHANGE OIL

HOW

TO

CHANGE OIL FILTER

LUBRICATE AND THE COOLING OF NEEDLES AND THREADS

TO REPLACE NEEDLES

THREADING

ADJUSTING THREAD TENSION

ADJUSTING

ADJUSTING NEEDLE THREAD TAKE-UP

ADJUSTING SPREADER THREAD TAKE-UP

NEEDLE

THREAD

TAKE-UP

1

2

3

4

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ADJUSTING PRESSER FOOT

ADJUSTING STITCH LENGTH

ADJUSTING DIFFERENTIAL FEED RATIO

ADJUSTING THE PRESSURE OF PRESSER FOOT

THREADING DIAGRAM

TABLE CUT-OUT

IMPORT SAFETY INSTRUCTION

CONVERSION CHART

PARTS LIST

-m-

5

6

7

10

11

15

INSTALLATION

I

1.

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Ill Fig .1

1.Before installing mahine,please refer to table cut

-out drawing,and the necessary. achme

att of the cloth waste chute

Be

2. and the motor inward

the belt cover.(Fig 2}

3.Aegarding

diameter,please refer to Table 1.

nt as enclosed,according to the sequence

installation,to fix cushion base, thread stand,(and

for

FA

model)

sure that the

about

Ill Fig .2

motor

turning direction is clockwise,

belt tension can be pressed with finger

2cm.For

machine

safety reason,please fasten

speed

Table

S.P.M PULLEY SIZE

~

~.

6000 1 5500 5000 4500 80 90 4000 70 85

MOTOR

8l'$~R

60HZ 50HZ

05 95 85

and

1(~

1}

-t

125

115

105

motor

pulley

BELT

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36"

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35"

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Remarks:

1.During maximum

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2.

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MOTOR

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1.Ciutch Motor, 1/2 HP(400W},3 phase,2 pole M type

v belt.

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2.The center line must motor.

- 1-

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the

first

month

speed

shouldn't exceed 80%

in

Table

1 .Make

of

motor pulley.

standard thickness

AND

BELT

of both motor's and machine's pulley

be

aligned

each

of

using

the

machine,the

of

sure

to ch

oose the

of

Table is abouttSOmm.

other,when

installing

the speed

correct

the

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MOBIL

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LUBRICATION

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Please oil Mobil

1.

2.

The machine before fill the oil until the oil level reaches between lines H and L of oil level gauge.(Fig.3,4)

3.Be sure level is lower than line L you begin operating whether condition.

-

----~---

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---

lubricating

-----~~---~

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#1 0 or

Esso #32

oil

has

been

delivery,to remove screw (A).and

to

check every day and refill the oil,if oil

of

the

machine.Piease check

all

the

lubricating

--

~----

or

its equivalent.

drained

oil level gauge. When

system

from the

is

at

normal

-

IE

Fig .3

*Before starting a brand-new machine

which has not been used for more than a

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--

.

,

--

week,oiling the needle bar.

-------------------------------

HOW TO CHANGE

1.Loosen Screw fasten the screw.(Fig

2.For extending the life of the machine,change oil after

the

initial 4-week operation.After that,change oil

every four months.

-------------------~----------

HOW TO CHANGE OIL FILTER

This machine is equipped with an oil filter,and the filter must the cleaned every mouth,replace the filter necessary.(Fig

6)

OIL

(1

),drain all the oil from the tank, then

5)

00

Fig

.4

or

a machine

couple of

-

------

if

-

2-

LUBRICATE

OF

NEEDLES

AND

THE

LOOLING

THREADS

~~-------------~

Fill reservoir (1) and (2) with silicone thread from breaking.(Fig 7)

oil

to

prevent the

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Table

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Needle System

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SCHMETZ

UY128GAS

Ne

edle Size/

2 Needles

#70

ft

R \j"

3 Needles

#75

Ill Fig .6

HOW

TO

REPLACE

1.See Table 2 the needles.

2.Loosen Insert the new needles into the holder holes as tar as they can go,and let the long groove of the needle. face you.(Fig 8)

3.Fasten

of

Screw

Screw (1)

THE NEEDLES

the sizes and the specifications of

(1

),then pull out the used needles.

Ill Fig .7

ORGAN 128GAS

#10

#11

•Needle conversion chart.

-3

-

size

of

special

model,

Ill Fig .8

please

refer

to'

THREADING

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Follow the procedures shown Wrong threading may cause thread breaking,skipping stitch,puckering to Page 7.

ADJUSTING

The

tension

according to:

1.The

material and the thickness

sewed;

2.The thread;

3.The

needle gauge. If you turn thread tension knob clockwise,thread will be tighter.(Fig 1 0) If

you turn it counter-clockwise, will be looser.

-

ADJUSTING

1.When the needle bar is in the lowest position,z,the top

edge remain horizontal. up,loosen

in

(Fig 9)for threading.

or

unexpected sewing .Please refer

THREAD

of

the

NEEDLE

of

the

Needle

To

the Screw (4) first.(Fig 11)

TENSION

thr

ead

should

of

the fabric being

THREAD

Thread

adjust the position of the Take-

Take-up

be

adjusted

TAKE-UP

should

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2.Loosen A and 8

Note:

Thread Take Up (3) toward the lett. toward the right.

3.Do not move the Spreader Thread Take-up (5) when

making above adjustments.

------~----------~------

ADJUSTING

1.When the Spreader Thread Take-up (1) is adjusted

to

Thread Take-up must be at the same

long groove of the Spreader Thread.

Screw (2)and adjust the length between point

to

about 75mm,then fasten Screw (2) tightly.

To

loosen

the

SPREADERTHREADTAKE.UP

th

e top ,the small hole (A)

-4-

Needle

Thread,turn

To

of

the other Spreader

the Needle

tighten turn it

-----

-------

level with the

2.~'~iJ!.IgJt-t,

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2.To

adjust

,loosen Screw (3) and (4),and move the

Spreader Thread Take-up {2)

tighten screw again.

up

or

down,and then

IE

Fig.10

1-

- - - - - - - - - - - - - - - - - -

A

-.-

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

B

Ill Fig.11 Ill Fig.12

ADJUSTING PRESSER FOOT

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(IIJIJ)

-----------------------------

Loosen Screw (1) and adjust Presser Foot (2) left and right to a proper position to the centre of Presser Foot 's tighten screw (1) .(Fig.13)

-- --

ADJUSTING STITCH LENGTH

i"1C~ftf2tt

Stitch length can be adjusted variably in range from

1.2mm-4.0mm,or 6-18 stitches

Keep

1. hand, then turn th e hand-wheel with your right hand until your left hand finger feels the push button lock in.(Fig 14)

let the needle may get into

eyelet.After adjusting,

--------------------------

per

inch.

pressing

the push

butt

on (A) with your left

---

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2.Keep length, whose scale indicated on the hand-wheel must be

3.

4.After adjusting stitch

turning

aligned with,then stop pressing the button.(Fig 15)

Rotate

increase the stitch

usually

ratio is required.

be changed too. So adjustment of differential

hand-wheel

the

hand-wheel

for an inquired stitch

counter

length,and clockwise to decrease.

length the differential ratio will

clock-wide

- 5-

to

--

m Fig.13 m!Fig.14

Iii Fig.15

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ADJUSTING DIFFERENTIAL FEED

RATIO

-

-~-......._

.

...__,._,_~~

The

differential Feed Ratio

adjustable from 1 :0.5 to 1:1.3 (Fig 16}

To

adjust the ratio,loosen the

indicator

*To

*To gather the

.,..._....

(1

)up or down.

stitch the cloth,move the indicator (1) upward;

cloth,move the indicator (1) upward;

- -

---------

ADJUSTING

PRESS~~

Pressure of the Presser Foot should be as light as

possible,so that cloth can

fO ___

OT

.....

- -

of

this

nut

----

THE

~--~~-~~-

PRESSURE

be

fed and sewed smoothly.

~---....-.-

machine is

(2),move the

-~-

OF

-

+

00

Fig.16

- 6-

Iii Fig.17

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Transportation

(1).The machine packed with two piece covers that

made of expanded

polystyrene to protect it.

2.

f£11=ff1=il!

(1), fJI.ft:i!'ilJlla1,

3.{1=il!~

fJL3=1'~1±"f.;j-=f

J.ii.ZJll~~ll:!4f:Jtll..t,

400C

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(2).Put the machine into

(3).Use a cart or by two men's hands to move

2.Storage (1

).The machine must use duster-cover to cover it

when it does not work.

(2).The machine avoid to storage

more than 45

3.Working

The machine dosen't work over

4.Warning

Pay attention to this warning advice as

a.

Working area is dangerous.

b.Never

running.

c.Be d.Do not insert your finger between

for transportation on fabric.

touch

careful if you infeed fabric.

oc

the

a carton.

in

the temperature

.

40°C.

follows:

needle if the machine is still

needle and roller

it.

Pay attention to the warning sticker.

a.Movable parts must be enclosed with guard when

you operate.

b.Pull out the plug from socket when you adjust,

thread,change bobbin and

-10-

needle clean.

._

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I

MODEL

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E007H-W122

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E007H-W122

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E007H-U122

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SUP-CLASS

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m

240 248 256 364 240 248 356 364 240 248 356 364 240 248 356 364 232 240 248 356

364

_~.....

~~1**

$L

~

NEEDLE

CLAMP

'd·

~

NEEDLE

CLAMP

it

M5240 M5248 M5356 M5364 M5240 M5248 M5356 M5364 M5240 M5248 M5356 M5364 M5240 M5248 M5356 M5364 M5232 M5240 M5248 M5356

M5364

· CONVERSION CHART

-

f

MAIN

FEED

DOG DOG

'*R

E1524 E1525 E1826

E1827

E1524 E1525 E1826 E1827 E1524 E1525 E1826 E1827 E1524 E1525 E1826 01207 H1259 E1827 E1623 01206 E1534 E1835 E1836 E1837

-I

:.

us*''!-~

D1206 D1206 D1207 D1207 D1206 D1206 D1207 D1207 D1206 D1206 D1207 D1207 D1206

D1206

D1207

D1206 01206 D1207

- -

D1207

-·--

--

~

DIFF.FEED

Ie

H1258 H1258 H1259 H1259 H1258 P0024 H1258 H1259 H1259 P0217 H1258 H1 H1259 H1 H1258 H1258

H1259 H1257 H1258 H1258 H1259 P0216

~--

H1259 P0217 . •

- -

41J

mtHf

258

259

--

~

PRESSER

FOOT

IIi

P0024 P0025 P0216 P0217

P0025 P0216

P0314 P0315 P0416 P0417 P0314 P0315 P0416 P0417 P4011 P0024 P0025

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Specifications and Main Features

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User Manual