Zoje ZJ9610, ZJ9620, ZJ9625, ZJ9630 User Manual

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HIGH-SPEED
POST
SEWING
MACHINE
PARTS
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BOOK
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.................................................................. ·········13
(96
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(
9610, 9620,
(9610,
~1tf&
C-
D,
(
9625
963
0) ········································································39 ) ·········· ·················· ············································43
ffi1!ill
c -D3) ·············· ········· ·················· ·················· ·············
C
963o)
20, 9625) ·························································27
963
0)
···························· ····················31
9630)
) ··································································
·························································35 37
45
··········· ···· ································· ·····················
47
5.
03
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5.
04
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05
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C -D3) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
(
9630
) ······················· ·················· ··············· ·············51
C9610-
z;
JJ~.i:.
········
1lill
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C
9620-D3)
(
9630
·
···········
ft
........................................................................... 61
·
···········
............................................................................. . ··
·····
·· ··
.............. ................................. ................ ············
~
~ft
·········
···
······ ········ · ············ ········· ······ ······ ············ ········· ······ ······67
D3)
··········· ········· ·················· ·················· ····
· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·······
) .......................... ................................. ....
·
··················
·
···········
·· ·················································
··
· ·
········
··
· ·
········
··
· ·
········
··
······
...................................... .......... ...... ············
·49
53 55
57
·
59
·
···61
·61 63 65
Parts List Contents
1.01
Housing sections········································································1
1
.02
Needle head parts······· ·········· ········ ····························· ···············3
1
.03
Arm
parts·······
·····················································
··················13
1 .04 Bedplate
2.01 1 .02
Hook Hook
2.03 Feed wheel post
2.04 Feed wheel mounting plate (9625) 3 Thread trimmer 4 Automatic presser
5.01
5.02
Presser Presser
5.03 Backtac
parts····································································· post,left post,
(9620~
right C 961
(961
9625) ············ ······ ······ ······ ······ ············ ···27
0~
9620~
0~
9630) ··· ········· ········· ··············· ············35
9630) ··· ··· ········· ······ ··· ······ ·········31
··········································37
C-D~
foot C -03
9630)
foot
·························································39
lifter C -03
) ··· ··· ··· ··· ··· ··· ··· ······ ··· ··· ··· ··· ··· ···43
) ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ···45
foot C 9630 ) ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ······ ··· ··· ··· ··· ···47
king
mechanism C-03) ···
········
·······
···········
·······
·········49
···19
5.04 Backtacking mechanism C 9630) ··· ······ ··· ··· ··· ··· ··· ··· ··· ··· ·········51
5.05 Backtacking drive mechanism (961
5.06 Backtacking drive mechanism (
0-0
9620-03
3) ·············· ·············53 ) ·················
··········55
5.07 6
Backtacking drive mechanism (9630) ···
Peneumatic 7 Knee lifter 8 Reel 9 Parts 10 Cable 11 12
stands·································
for
table top······························
tree
Built-in
Gauge
motor········································································
parts··
equipment·····
parts·····
······ ········· ·············
···
···
···
················ ··· ··· ·
········
··· ·
···································
········
······ ······ ············· ···
····
·······
········
······
····································
to
sewing head·············
··········
························· ····· ····63
··································································· ···6
····
···
· ···59
···57
61
···61
···61
···65 7
tJL:5f~~14
Housing
sections
#3
16
18
#6
37
18
!
~
43
- 1-
Housing sections
I¥-'%
No.
1 20003964 2 3 4 10003021 5 10003235 6 7 8 9 20003397
10 20003973
11 20003398
12 13 14 15 16 10005152 17 10005269 18 10005303 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 10005016 41 42 43
{if-\%
Pars
No.
J\}jtpt§3t~
10005016 10001413 J\}jtpt§tMTmtt
10005271 10001607 10007096
20003409 20003974 10005124 10005501
10005321 10005003 20003399 20003972 10005107 10005274 10005468 10004967 10005430 10001658 10005042 10001606 10004974 10005426 10005008 10005122 10005539 10005187 10005296 10005349 10005425
10005322 10005363 10008323
ml!l
t'-£1: ml!l t'-H
J\}jtpt§ t'-H t'ft§
J§~t§~Ff~
J§~llfJt§
J§~t§
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hE~
&:'lff.tJJ\}jt;PJa &:'lffb'.J\}jt;PJa M5 X 40t'-H &:'lffJ\}jt:PrJa t'-H
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jfti.
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tMT
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T
T
(M5
Wi_
rl
ffi
X 10)
J\}j
tp
i'&
:liH!l.
.1;1';1;
Ja
~Fr~
{8.
{
if
~:fit
Number
protection
apron
Description
bracket Washer protection
apron Screw washer nut Washer 1 Screw
(M5
X 12)
protection Screw(M5
Zone back cover board
back
apron
X 10)
Plate
cover(front)
11
painting
board back cover board 1 back
shield
oil
dam
oil
dam
Force
Shield(right)
Force
Shield(left) Screw(M5X40) 6 Force Shield(down) Screw
(M5 X 8) Shield S
hield
painting
(M4
Screw
X 6)
Panel panel bra Screw Screw
nd
(M5
X 35) 1
(M
5 X 25)
Panel Wick
Pan
el
felt Screw (M6 X 10) bracket trestle
board 1
Screw (M4 X 30) 2
(M
5 X
Screw s
pring
Head
6)
Oil Rese
rvoir Board Spring
Wash
er Washer Screw(M5 X 10) Oil Rese Screw
rvoir
(ST4.
Gasket 6
2 X 20)
1 3 1 2
2 1
1 1 1
1 1 1 1 1
1 5 1 1 2 1 1
1 1 1 1 2 1
1 1 1 1 1 1 1
6
-2-
tJL*~14
Needld head parts
-3-
Needle head parts
I¥-'%
No.
Pars
1 10005487
2
10005399
3
10005073 10005372
4 5
10005194
6
10005043
7
10012752 10010953
8 9
10005212
10
10005343
11
10005366
12
10005179
13
10024475
14
10005286
15
10005506
16
10005465
17
10005377 10005048
18 19
10005301
NO
TE
{if-\%
No.
tl:1c
.1;1';1;
:t."!IJID rti:JfHIJtrl rti:%111Jffi!R!Jjfl:
t!lm
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!R!Jjfl:&g:~Jt
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~*
ffiE!!l!ai
{if
~*~*!RI!
ll1···FOR ll2···FOR 962
9610
0 9620
Collar crank
crank
bearing
Screw
(M6 X 16)
washer 1 base
frame Screw(M4X Screw(M5X 10) 1
Union Washer 4 Screw
(M4
Ball
Connecting Adjustable Roller bearing bearing bearing idler
wheel
Roller
9610#l
ffl
Description
10)
X 12)
Rod
washer
wheel
wheel
coupling seat seat
washer 4
seat
collar
foot
coupling
asm.
spindle
spindle
bearing
~:fit
Number
2
1 1 1
1 3
1
2 2 2 2 2
4 1
1
-4-
tll
:~"<~14-
Needle head parts
r:J--19
~
20
~
22
--®
23
~
2
-5-
1
~
~
24
1
#2
Needle head parts
ff%
No.
1 2 3 4 5 6 7 8 9
10
11 12 13
14 15 16
17
18
19 20 21 22 23 24 25
14%
Pars
10012162 20003486 10005412 10005180
10005312
10022018
10005546
10005011 10005543 10005549
10005208
10005192
10005418
10005239 10005406 10005078
10005178
10005243
10005068
10005460 10001492 1000541
10005350
100014
22
10005204
No.
~~n
EE!JtP:J&
tilEE!JtP:f.:M.$!1!~
~~n
~~n
~~n
EEfF.$!1!~
til
EE!JtP.$!1!
til
EE!JtP 8 ±:k:
~~n
36~
EEfFm±*
EEfFm±*~fF
t£~~{f[jt
til
EE!JtPlltrttfF:t'H:&#
til
EE!JtPlltrttfF#l
~
flllll
EE
!JtPfF
~li
14
~~n
EE!JtP:M
ffjt
EEH~Ji::lir~
5
~~~
~~n
EEH~~lif4
~~n
Description
Screw(M5 Presserfoot Presser Screw(M6 Screw(M6 Screw(M5 Strut Presser Presser Screw(M6 Strut Strut replacement Presser Presser Collar Presser Screw(M4X8) 1 Presser Compression Eccentric Wash Screw Eccentr ic s Screw(
X 5) 1
spanner
feet
handle bushing 1 X 8) X 8) X 5) 4
bar
bearing
foot
lift
axle 1
foot
lift
bump
X 5) 2
bar
slides
bar
slides
foot foot
feet
feet
er
(M4X8)
M4 X 6)
guide
bar
spring
lift
jointing
lift
pin
assembly
handle 1
spring
swage
wage
locating
asse
seat
mbl
y 1
~~
Number
1
1
1
2
1
1 1 1 1
1 1
1
1
1 1
1
1
- 6-
tll
:~"<~14-
Needle head parts
~/
4
, --
5
~@"~
~~
16
----
14
21
7
~
8
~
9
(/!
19
18
~
r~~~
17
#7
.~
~6)
27
~
26
-
25
~~
I
)
[._,·
-7-
22
23
~
24
Needle head parts
ry;%
No.
1 2 3 4 5 6 7 8 9
10
11
12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27
#%
Pars
10005207 10005
267 10004949 10005295 10005314 10005326 1000
5275 10005482 10005549 10005397 10005188 1000
53
79
1000
5263 10004947 10005197 10005050 10001493 10008050 10008049 10002163 10005491 10005181 100
05209 10001494 10005031 10007194 10004952
No.
~~AA
~~AA:l1if~
~Jn
~Jn
~!1#;
<ftif:l1:t~ttm±R
11!l{9.
_tJL1.$fll~!l
~Jn
<ftif~#
11!l{9.
~Jn
1';Tfr;
if~ll
ftJ:
}t~
<ftifm±Rts
11!l{9. 11!l{9.l.E:tl!Z
~Jn
~Jn
!E&:tl!Z
<ft
if~.$fll~
~J!fT
M6X
14
<ftif
_tfi
<ftift.m~ll
~J!fTM4X8
<ft
:'R:!k
rt3-FII
.$fll:if:
_tJL1.$flj.$fll:if:~
Description
~ii
Ntllllber Takeuplever assembly Takeuplever pin bushing
Sc
rew
Screw 1
Bolt 1 Needle
joining
slider
Linoletllll 1 Uper
check ring
Screw 1
Needle Lin
oletllll
bar
assembly
Screw 2 Needle
slider
groove Linoletllll Linoletllll
clamp
Screw 2 Screw
Guide
plate
Needle
bar
bush 2
Screw
Needle Need
le
bar bar
uper clamp
ring
Screw 1
Pin
chuck
Inner
retainer
ring Bearing 2 Bearing bush
1 1 2
1
1
1
1
1 1
1
1
1
1
1
1
1 2
2
NOTE
¥£it'.
#2···FOR #7
.. ·FOR
9620 9610,9630
9620ffl 961
05fll963
0 ffl
- 8-
tll
:~"<~14-
Needle head parts
6 / B
7 !C
#7
#7
-9-
Needle head parts
ry;%
No.
Pars
1 10005118 2
10007096
3
10005148
4
10005244
5
10005015
6
10005112
7
10004080 10004949
8 9
10005014
10
10005347
NOTE
#%
¥lie
No.
11::
:;t
ct
t%
~IHM5X
ctt%'41
~~~
IHtfTViit
~t%~-~~Hif
~t%~-~fot
~IHM5X8
~t%~
~fot~t%~
#7 ..
·FOR
1';Tfr;
it]
10 Screw(M5 X 10) 3
9610, 9630
Left
and
right
Wire hook I 1 Washer 1
Clamp
thimble
conductor conductor Screw(M5 X 8)
Spli t
Thick
9610~9630ffl
holder-Thin holder-Thick
lin
e Spring
Split
line
wire
Spring
Description
hook
~
Ntllllber
ii
1
1
1
1 1
1
1
-
10
-
tll
:~"<~14-
Needle head parts
2
~~
-11-
Needle head parts
ry;%
No.
1 2 3 4
#%
Pars
10014515 10004949 10007096 10005014
NOTE
¥lie
No.
;R:AA~~ll
~IHM5X8
~IHM5
;R:AA~
#2···FOR 9620
X
ftJ:
10
1';Tfr;
Conductor Screw(M5 X
Screw(M5 X 10)
Wire
9620ffl
clamp
holder
8)
spring
Description
Assembly
~
ii
Ntllllber
1 1
1
1
-
12
-
tJl/~~14-
Arm parts
-13-
Arm
parts
ry;%
No.
1 2 3 4 5 6 7 8
9 10 10005300 11 12 13 14 15 16 17 18 19
20 10005305 21 22 23 24 25 26 27
#%
Pars
10005320 10010953 10003578 10005327 10012160 10005369 1000523 7 10005196
20003489
20006757
100062 20006741 20006758
100054
10011966
10005480
10009187
10025882
10005119
10005139
10005016
10005508
10004945
10003
10005396
No.
79
72
576
1';Tfr;
mllll:ft!Ji:$f!!
r*Ji\J!l'12]~-JJ;j;iM5
6204ZZNR$f!!;if<
mAAi:?9J~
~Jn
~14TM6X35
_t~J§iffill
~14TM6XO.
_t~
~~n
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~~n
i);i]~
~~~~
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X 10
75X8
15J~*
~J4TM6X8
i:$f!!m~
~14TM6X8
6004NR-2RS_BOM$f!!
j:$f!!7ff~$f!!;ij:~
~~n
~~n
~~~
ltmEE~~H'f\tHJ:
;if<
flllll
6000ZZ$f!!;if<
ltmEE~~$f!!lf<
~
Screw(M5 X 10) 2 6204ZZNR Pulley Screw(M5 X Screw(M6X35) Fornt Screw(M6 X 0. Uppper Screw(M6 X 0. Regulating Screw(M4X2. Regulating Regulating Synchronous Screw(M6 X
Spindle
Screw(M6 X 6004NR-2RS_BOM
Spindle
Screw(M6 X 0. Screw
Wash
Se
al
Co
llar 6000ZZ Bearing knot 1
(M5
er
part
bearing
cover
wheel
Pulley
Pulley
X 1
Bering
5)
ring
ring ring
8)
8)
2)
Description
washer 75 X 8)
75
X 8) 1
painting
8) painting painting
belt
Bearing bearing
75 X 6)
bush
~ii
Ntllllber
1
1 1
2
1
1
1 1
1 2 1
1
1
1
1
1 1
1
1
1
1
1 1
1
NOTE
¥l
#1. 1"·FOR 9610-H 9610-Hffl
ie
......
FOR
#2 #7
"""F
9620
0R
9610, 9630 9610, 9630ffl
9620ffl
-
14
-
tJ
V~*#
Arm
parts
27
28
1
23
/
- 15-
Ji!.
19 llr
$ee Paoe
19
Arm parts
ry;%
No.
1 2 3 4 5 6 7 8 9
10 10005549
11
12 13 14 15 16 17 18
19 20 10005287 21 22 23 24 25 26 27 28
#%
Pars
10009008 10001459 10005361 mf 10005483 10005200 10005139 10012073 10005111 10005482
10004952 10007194 10005031 10004998 ff]1i1 10005145 10005509 10005481 10005001 10005504
10005233 10005446 10005318 10004980 100050 10005012 100064 100053
No.
~JHM6X
16
_tJL1.$fljii!J;ffi
!lii,t)II!J:ffi-F-11
llll:MJ!if
mf!lii,t)II!J:ffi
~JHM5
X
12
~JHM5X
_t
_tJL1.$flj~[l
~JHM6X5
_t
.$fi!;Tj;K15
P3-F
16
JL1
.$flj
~
li
ftj:
JL1.$flj.$flj;ij;~
X 19 X
II
if
~JHM6X
~JHM8
llll
~JHM6X30
iJ,lJ
~
AAPifi9J.$fl! AAPifi9J.$fl!
~JHM6X8
'I£JL1.$flj
78
~11GB 896~76
til
34
~tpifi;IJ.$flj
45
~~~
7.
X
0.
:ffi
1HJiltM6
~f817E*R
llll:ffi~
llll
~
Ji ftj:~£
l.E
~j;p
:bL
if
~li
<P
12
1';Tfr;
Screw(M6X 16) Eccentric Eccentric
Crank Eccentric Screw(M5 X 12) Screw(M5 Top Top Screw(M6 X Top
17
2 75
X 22. 5
li
ftJ:
:ffi:bl:~
1!1
<P
4
#
Bearing
Inner Compress Screw(M6X Screw(M8 X Crank Screw(M6 X 30) Adusting Spring Crank 1 Spring 1 Screw(M6 X Shaft Co Pr Moving Co
reciprocating
axis axis
axis
Collar
fixing
llar
esse
r f
axi
llar
crank(uper crank
collar
crank
X 16)
assembly collar
5)
bearing
lever
7.
2)
0. 75 X 22. 5)
nut(M6)
plate
8)
oot
rod
s assm.
bearing)
rod
bush
Description
~
ii
Ntllllber
2 1
1 1
1 4 1
1
1
1 2 2 2
1
1
1
1 2 2
1
1
1 1
1
1
1
NO
TE
¥iiC.
#1 .. ·FOR 9610
9610ffl
-
16
-
tJl/~~14-
Arm
parts
1
---@
----®
®
2
)
/ .
/ .
...............
/.
.
.......
/ ·
/ .
__
.-
/ .
/ .
/ .
_
/
/.
5
-17-
Arm parts
ry;%
No.
1
2
3 4 5
#%
Pars
10005108 10005384 10005504 10005149 10005459
No.
ctr-&.~
ctr-&.tt
iJ;ll1HJ-!ifM6
mr-&.~
~J4TM4X8
1';Tfr;
Thread guide Thread Adjusting nut
Bobbin Screw(M4X8)
crossing
coltlllln
M6
Description
~
ii
Ntllllber
1 1
1
1
1
-
18
-
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