Zoje ZJ9610, ZJ9620, ZJ9625 User Manual

1.01
1.02 I .
03
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3.01
3.02
3.03
4
5
5.01
5.02
5.03
5.04
5.05
5.06
5.07
6
6.01
6.01.01
6.02
6.02.02
6.02.03
6.02.04
6.02.05
6.02.06
6.02.07
6.02.08
6.03
6.04
6.05
6.06
7
7.01
7.02
7.03
7.04
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7.06
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8
8.01
8.02
8.03
8.04
8.05
8.06
8.07
9
9.01
9.02
9.03
9.03.01
9.03.02
9.03.03
9.03.04
9.03.05
9.03.06
9.03.07
9.03.08
9.03.09
9.03.10
9.03.11
9.03.12
9.03.13
9.03.14
9.03.15
9.03.16
9.03.17
9.03.18
9.03.19
9.03.20
9.03.21
9.03.22
9.03.23
9.03.24
9.03.25
9.03.26
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9.04.04
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3
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3.02
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4
5
5.01
5.02
5.03
5.04
5.05
5.06
5.07
Safety
......................................................................................
Safety symbols Important points for the user D,anger
...............................................................
Proper use
Specifications
ZJ9625, ZJ9620, ZJ9610 Needles and threads Possible models and subclasses
Explanation
Controls Keys
on
the machine head (only for machines with -D3 ) Bobbin thread monitoring with stitch counting Pedal
......................................................................................
Lever for lifting roller presser Knee lever Key for setting stitch length Swing out roller presser
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6.01.01
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6.02.03
6.02.04
6.02.05
6.02.06
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6.02.07
6.02.08
6.03
6.04
6.05
6.06
7
7.01
7.02
7.03
7.04
Installation and commissioning
Installation Adusting the table height Fitting the reel stand Fitting the tilt lock
Fitting
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th.e
machine cover
Mounting the flange motor to the bearing plate Mounting the flange motor to the machine Mounting the toothed belt and adjusting the tension Mounting the belt guard
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Connecting the safety switch
Commissioning
Tilted
work Table top cutout Mounting the table top
Preparation
......
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base
......................................................................
.........................................................................
................................................................
...........................................................................
Inserting needle on model ZJ9625 and ZJ9610 Inserting the needle
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model
.................................................
'
........................
,
.....................................
.............................................................
..................................
............................................
................................
the flange motor
........................................
..........................................................
......................................
ZJ9620
.............................................
Winding the bobbin thread; adjusting the primary thread tension Removing/Inserting the bobbin case
................................................
................
-10
·10
·10
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-l2
·12
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-14
-14
·15
·15
-16
-16
··17
17
··18
-19
··20
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Contexts
7.05
7.06
7.07
7.08
8
8.01
8.02
8.03
8.04
8.05
8.06
8.07
9
9.01
9.02
9.03
9.03.01
9.03.02
9.03.03
9.03.04
9.03.05
9.03.06
9.03.07
9.03.08
9.03.09
9.03.10
9.03.11
9.03.12
9.03.13
9.03.14
9.03.15
9.03.16
9.03.17
9.03.18
9.03.19
9.03.20
9.03.21
9.03.22
9.03.23
9.03.24
9.03.25
9.03.26
Threading the bobbin case/ Adjusting the bobbin thread tension Threading the needle thread and regulating its tension on model ZJ9625 and ZJ9610 Threading the needle thread and regulating its tension Setting the stitch length ..
Care Checking f-\,ljusting the air pressure
Cleaning the air filter
Cleaning.. . ..
Oiling the Oil bowl for hook Filling the oil reservoir Lubricating the bevel gears.. .
Adjustment Notes on Tools, gauges and other Adjusting the basic Needle position in sewing direction Needle position in sewing direction on the Preliminary adjustment Needle rise, hook clearance, needle height and needle guard on the Needle rise, hook clearance, needle height and needle guard on the Needle rise, hook clearance, needle height and needle guard on the
Needle position crosswise
Needle position crosswise to sewing direction on the
Needle position crosswise to sewing direction on the
Height and stroke Height Height Height Stitch length control eccentric .. Stitch length scale disk .. Shaft crank to feed wheel drive Shaft crank to roller presser Clearnce between roller presser and
Roller presser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stitch length on stitch length scale
Synchronization
Retainer( only on ZJ9620)...
Knee lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Needle thread tension release . . . . . . .. .. . . . .. . . .. . .. . . .. . . . ..
Thread check spring (ZJ9625 and ZJ9610) Thread check springs (ZJ9620)
..
..
..
..
.......................................................................................
on
model
ZJ9620.........
.. ..
..
.. ..
.. ..
.. ..
..
..
..
.. .. .. .. .. ..
and
•naintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
......
... ...
...
of
the
air-filter/lubricator....................................
.. .. ..
..
.. .. . .. . .. . ..
hook
..
..
..
.. .. .. ..
lubrication..................
of
..
. .. . ..
..
.. ..
adjustment.........
machine......
of
of
the bobbin case opener
of
the feed wheel
of
the feed wheel on the ZJ9620 .. ..
of
the feed wheel
of
roller presser
. .. . ..
..
.. .. .. .. .. . .. . ..
..
..
.. .. .. .. ..
the thread lubrication
.. . ..
. ..
..
.. .. . ..
..
..
.. .. .
accessories................................................
the needle height
to
sewing direction
on
the
ZJ9625......
on
the ZJ9610
..
..
..
....
..
.. ..
drive......................................................
and
...... ......
.. ..
..
. .. .
.. . ..
..
. .. . .. .
..
.. . .. . .. . .. . ..
..
..
..
.. . ..
on
the
..
......
..
..
..
..
..
......
..
....
.. ..
..
..
feed
wheel ..
..
.. ..
.. .. .. ..
feed wheel
......
..
.. ..
..
..
..
. ..
..
..
..
..
..
.. . ..
. .. .
..
. .. . .. .
ZJ9625
ZJ9620..............................
..
..
.. ..
on
the ZJ9625.. .. . . . . . . . . . . . . . . . . . . . . 39
.. ..
.. ..
....
.. .. ..
..
.. ..
.. .. .. .. ..
..
....
.. .. .. .. ..
.. ..
..
.. .. ..
..
.. .. .. ..
......
....
..
..
.. ..
..
..
.. ..
.. ..
.. ..
..
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...
...
... ...
......
... ...
. .. .
.. . .. . ..
. .. . .. .
.. . ..
.. . .. . ..
..
.. ..
..
..
..
..
.. ..
..
..
..
..
..
..
..
..
.. .. .. .. .. ..
unit..............................
..
.. ..
. .. .
.. . ..
..
..
.. . ..
. .. .
..
..
..
.. .
..
. .. .
..
..
. ..
..
.. ..
. .. . .. . .. .
.. . ..
..
..
..
and
ZJ961 0 .. . ..
..
.. ..
..
ZJ9620.....................
ZJ9610........................
..
..
.. ..
..
....
.. ..
..
.. ..
..
....
..
....
..
.. .. .. ..
....
.. ..
....
..
.. ..
..
..
.. .. .. .. .. ..
..
.. ..
..
.. ..
.. ..
..
.. .. ..
..
...
..
..
....
...
......
...
..
. . . . . . . . . . . .. .. .. .. . . .. . . . .
....
.. ..
..
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..
..
.. ..
..
.. .. ..
.. . ..
. .. . .. . ..
.. ..
.. .. .. .. ..
....
..
..
..
. .. . .. .
..
..
..
..
..
..
ZJ9625......
ZJ9620 . . . . . . 35
ZJ9610 .. .. .. 37
..
..
..
....
..
............
.. .. .. ..
.. ..
.. .. .. ..
....
..
..
.. ..
..
..
..
....
..
.. ..
.. ..
..
.. ..
.. .. .. .. .. .. .. .. .. .. 52
...
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...... ......
....
......
..
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.. .. .. .. .. ..
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.. .. .. 42
..
.. ..
......
..
.. ..
.. . 26 .. . 27
..
..
. 29
. 30
..
.. 30
..
. 32
.. .. 44
.. .. 45
.. . 46
..
..
..
..
.. 53
..
..
..
. 58
20
21 22
23
24 24
25 25
27 28
29
29
31
33
40 41
43
47 48 49 50 51
54
56
57
i
I.
9.03.27
9.03.28
9.03.29
9.03.30
9.04
9.04.01
9.04.02
9.04.03
9.04.04
9.04.05
9.04.06
9.04.07
9.04.08
9.04.09
9.05
9.05.01
9.05.02
9.05.03
9.05.04
9.05.05
9.0SM•
Bobbin winder
Pressure
Lubrication
Re-engage safety coupling Adjusting the thread
Resting position
Position
Distance between thread catcher and need!e plate
Position
Knife position and knife pressure Bobbin thread retaining spring Manual cutting test
Releasing the tension
Linkage rod (only for ZJ9620) Adjustinent backtacking mechanism-03 Needle Coupling for roller presser drive
.............................................................................
of
roller presser
.................................................................
................................................................................
..............................................................
trimmer-0
of
the roller lever/radial position
of
the thread catcher holder
of
the thread catcher
........................................................
of
the control cam
...............................................
...................................
..................................................
.....................................................
.......................................................
....................................................................
............................................................
........................................................
...............................................
in
needle hole( only for ZJ9625 and ZJ9610)
...............................
........................................................
Bever gears for feed wheel drive (on the ZJ9625 and ZJ9620) Bevel gear play( on the ZJ9625 and ZJ9620) Bevel gears for feed wheel drive (on the ZJ9610) Bevel gear play( on the ZJ9610)
..........................................................
.........................................
..................................
........
,
,
.......
....................
.....
. 60,
61
.
. 62
. 63 .
64
.
64
. 65
.
65
.
67
. 68
.. 69
. 70
.
71
.
72
.
73
..
73 . 74 .
75 . 76
..
77
.
78
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e It is the duty e It is the obligation
removed or deactivated.
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Do not operate without finger guard
and safety devices.
Before threading, changing bobbin
and
needle, cleaning etcs witch off
main switch.
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Never leave objects on the table while adjusting the machine settings! Objects can become trapped
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injury if the machine is started accidentally!
Safety
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On machines with thread lubricator, only operate the machine with the eye guard 3 from the thread lubrication!
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Proper use
Proper use
ZJ9625
ZJ9620
ZJ9610
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The machines are used for sewing lockstitch seams in the leather and upholste-
ry
industries.
Mlf'-#,
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Is a single needle, high-speed post bed sewing machine (post to the and synchronized
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Is a double-needle, high-speed post bed sewing machine with driven
feed
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Is a single needle, high-speed post bed sewing machine (post to the right
chronized
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needle.
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wheel and roller presser.
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Any use
considered as improper use! The manufacturer ge arising out compliance ed by the manufacturer!
of
these machines which is not approved by the manufacturer shall be
of
improper use! Proper use shall also be considered to include
with the operation, adjustment, service and repair measures specifi-
shall not be liable for any dama-
tJul~~tm
Specifications
3
3.01
15Uf~~W.
Specifications
ZJ9625, ZJ9620, ZJ9610&
&l<iiE:!IJ!*
t£1-#$tffi/l!ill'iB!:i::tii:il.t Clearacne under roller presser .. · .. ·
'£fa]
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ZJ9625, ZJ9620, ZJ9610
ZJ9620,
Nli&l<~li.S
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fliH"r
Stitch
type···
.. ·
........ · ........
:lt.!lt
Clearance width Clearance height
JJt
Post height
>t
Sewing head dimensions
Length .. · .. · .. · Width · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · :;ld"J/approx. 240
........ · .... · ............
...........................
...... · .... · .............. · ........
............ · .............
E'tlit:LI:) Height (above table) .. · .. ·
Bedplatc
Max.speed
ZJ961 0 C:!IJ!/Modcl .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · ·
Connection data
~ffi
Operating voltage
H Fuse protection .. · .. · .. · .. · .. · .. ·
dimensions"
A+
Bi\~!/Model
.... · ............ · .............. · ........
.... · ..........
· .. · .. · .. · .. · .. · .. · .. · .. · .. · 30 I
..............
· .. · .. · .. ·
· .. · .. · .. · .. · .. · .. · .. · .. · .. ·
..............
· ·
....
· .. ·
...... · .........................
.............. · .............. · ..................
........
· .. · .. · .. ·
.............. ; ............
···
.................................
· .. · .. ·
· .. · ·
....
.............. · ........
....
· .. ·
...... · ........
(%1*&1<~/lockstitch)
....................
)d"Jiapprox.
· .. ·
*t"J/approx.
· 3000
........
· 2000
· 230 V ± 1 0%, 50/60 Hz
1 x
· .. · .. · .. · .. · 7
· 518 x 177 mm
&\i;~/5}/spm+
https://manualmachine.com/7}/spm•
16
A,
245
115 mm
· 180 mm
615
500 mm
1.2 kVA
pg
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mm mm
mm
mm
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A
B
c
Model
A
B
c
Needles
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A.:iili:HtiE!ili\
Thread thickness
(Nm) max.
Synthetics
60/3
40/3
15/3
60/3
40/3
15/3
(N
m)
and
threads
q~Jll*lt
t(i.{iL 1/1 OOmrn
70 90
120
"""Needle
thickness
1/100mm
70
90
120
ZJ9625
tfltl
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134 134
ZJ9625
Needle system
134
134
ZJ9620
t!WI~Ut
134-35
134-35
ZJ9620
Needle system
134-35
134-35
ZJ9610
t!ltt~!:IE
134 134
134
ZJ9610
Needle system
134
134
134
5
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Specifications
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or
similar strengths
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Jl.'lf
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B
C
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of
other types
Note: A lightweight materials
of
thread
C Medium-heavy materials
3.03
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ZJ9625, ZJ9610
A
11'1
··
· ··· ·
··
· · ·
·· · ··
· · · · · · · · · ·
ModelA····························································For
ZJ9625, ZJ961 0
B M
..............................
Model
B··
· · · · ·· · ·· · · · · ·· · ·· ·
ZJ9620, ZJ9610
c
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································· ··· ··· ········· ··· ··· ··· ··· ··· ··· ··· ·········
Model C · · · ·· · ·· · · · · · ·· · · · · · · ·· · · · · · ·· · · · · · · ·· · · · · · · · · · · · · · ·· · For sewing medium-heavy materials
flitiJQi!it
71-
Subclass-D·· · · ·· · · · · · · ·· · · · · · · · · · · · · · · · · ·· · · · · · · · ·· · ·· · ·· · · · · · · · · · · · ········Automatic edge trimmer
~Additional
t!l11'!
-D · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . §
equipment
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Subclass-D3
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In
this Instruction Manual, work to be carried out
is accentuated by symbols which have the following meanings:
······Automatic
Explanation
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Possible models and subclasses
·· · ··
· · · · ·
··
··
· · · ·
·· · ·· · ·· · ··
··· ............... ··· ..................
···
· · · · · · ·· · · · · ·· · ·· · · · · · · · · · · · · · For sewing medium-weight materials
edge trimmer, automatic presser foot lifter, backtacking device.
of
symbols
· · · ·
·· · ··
· ·
··
· · · · ·
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sewing lightweight materials
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or
important information
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Maintenance, repairs, adjustment, service work (only to be carried out by technical staff)
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Cleaning, care
Lubrication
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5
5.01
5.02
Controls
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Keys on the machine head (only for machines
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the machine sews in reverse direction.
e Keys 2 can be used for parameter settings,
L
Instruction Manual
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Bobbin thread monitoring with stitch counting
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number
of
stitches, LED 1 Flashes.
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bobbin changed, The stitch counting begins
anew.
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Presetting the number
Eleatric Control.
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threads
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5.07
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The
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and turning the balance wheel (see
Chapter 7.08 Setting the stitch length).
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The machine must only be installed and commissioned by qualified personnel! All relevant safety regulations must be strictly adhered to!
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If the machine is delivered without a table, be sure to use a otand and table top that can hold the weight It is very important to ensure that the stand of the machine steady, also during sewing.
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The site where the machine is installed must be provided with suitable
connections for electric current.
It must be ensured that the standing surface firm and horizontal. and that sufficient lighting is provided for.
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and
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table height as required.
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Fitting the reel stand
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Danger is the started accidentally!
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in accessories, using screw 2.
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the machine!
of
injury if the machine
tilt
lock 1 provided
of
crushing between
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cover
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screws 4.
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screws3
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e Fit toothed belt wheel 7 to the motor shaft 4,
located in the the groove
e Screw threaded stud 8 into the bearing plate
12
of
motor shaft.
as shown in Fig.
so
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1.
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the screw
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Mounting the belt guard
Installation and commissioning
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When the sewing head is tilted back, the safety switch prevents the
machine starting when the main switch is
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and maintenance).
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available power supply, and that the motor
the tion box. If there are any discrepancies. under
any
circumstances.
oil
it
or
fill oil
of
the machine can be operated with
is
the
machine
in
(see Chapter
correctly connected
must
not
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If it does not, the motor connection must be changed by a mechanic.
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supply. The pressure gauge should indicate a pressure
8.01
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work
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base
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All instructions and regulations in this lnstrution Manual must be
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,f:EZJ9625
disconnected from its power supply by turning off the on/off switch,
1;).
appropriate training. For
removing the plug from the electric power socket.
;fll
ZJ961
I
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all setting-up work the machine must be
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or
Inserting needle on model ZJ9625 and ZJ9610
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Switch the machine off! Danger accidentally!
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of
injury if the machine is started
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~ffl134~mB1:mtt
Only use needles
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e
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xt'fZJ961
e
tf~*H2;1l'~~~tllii!Jii!~@!~Uffii:i\rji'o
Otflll'i,
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of
system 134
luJ
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'.IZ·~Nl!illul
'.IZ·~j)jl!i]luJ
:ti:iil,
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e Raise the roller presser 1 and swing it out.
e Loosen screw 2 and insert the needles as far
as possible. The long groove must face to the right on model ZJ9625 and to left on
ZJ9610.
(-:_
model
111111111~
e Tighten screw 2 and swing roller presser 1
back to position.
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The Choice thread and material used (see
t!<'f:IJl*!iEfJ't\'1
of
needle depends on the model of the machine and the
~,
i::li.fOJ'Jrg)f§g]Ef]M'if4
Chapter 3.02 Needles and threads).
C *
!Jii.~3.02'P
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17
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Preparation
1
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7.02
:B:ZJ9620;t]L~J:~;t]L#
Inserting
/.::...
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the
needle
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Switch the machine off! Danger accidentally!
on
model
ZJ9620
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of
injury
if
the machine is started
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Only use needles of system 134-35.
134-35-*iiitl't-:rlll
e
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e
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l'il
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e Raise the roller presser 1 and swing it out.
e Loosen screws 2 and insert the needles so that the long groove of the left needle
is
!I
facing right, and that of the right needle
e Tighten screws 2 and swing roller presser 1 back into position.
is
facing left.
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The Choice ad and material used (see
l{JU:k:rtfL
of
li*I¥J
needle depends on the model
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Chapter
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3.02 Needles and threads).
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of
the machine and the thre-
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7.03
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lJili-'P~·L.,~f8MIJil'J~1J
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Preparation
Winding the bobbin thread; adjusting the primary thread tension
e i'J-1-2i¥Jt.!N.•1 e
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!il
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e Place an empty bobbin 1 into bobbin winder spindle 2.
e Thread the bobbin as shown in Fig. And wind it clockwise around
bobbin
e Switch on the bobbin winder while pressing bobbin winder spindle
2 and lever
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The bobbin is filled up during sewing.
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e The thread tension e The bobbin winder stops automatically when bobbin 1 is full.
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If the thread is wound unevenly:.
1 a few times
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bobbin 1 can be adjusted
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by
knurled screw 4.
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Loosen nut
Turn thread guide 6 accordingly.
Tighten nut
5.
5.
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19
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Preparation
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Removing/Inserting the bobbin case
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Removing the bobbin case:
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of
injury
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e Open the post cap.
e Raise latch 1 and remove bobbin case 2.
e e Insert bobbin case 2.
e Close the latch and close the post
X1ZJ9620i'!l1l'!li"JW1fi:'Jm
ZJ9620 is shown in Fig.
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Inserting bobbin case:
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e Insert the bobbin into the bobbin case 1.
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e Pass the thread through the slot under
spring 2.
e Pass the thread through the notch. e Adjust the thread tension by turning
screw
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if
the machine is started
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When the thread is pulled, the bobbin must rotate in the direction
arrow.
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Preparation
7.06 ZJ9625,&ZJ961 Threading the needle thread and regulating its tension on model ZJ9625 and ZJ961
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Switch the machine off! Danger
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Jl!ii:t~i9J~1tt!l\fi2iiW'iHH2lHi<J~lt:iJ
e Tilt up the eye guard 1. e Thread the needle thread as shown
e On model
left, and on model
e Adjust the needle thread tension by turning milled screw 2.
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of
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if
the machine is started accidentally!
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the needle is threaded from the right to the
ZJ961 0 from left to the right.
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in
Fig.
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Preparation
;fEZJ9620:t1L'M Threading the needle thread and regulating its tension on
model ZJ9620
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Switch the
Danger
e i±.:!i::illwi'Mt
e Tilt up e e
e
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of
injury if
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Thread The
Adjust
left
needle
[OJ
the
both
needle
from the left
the
l':l'!i"
eye
needle
needle
the
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guard
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off!
machine
'
is started accidentally!
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threads
is threaded from right
to
right.
thread tension by turning milled
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as
shown in Fig,
to
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the
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left, and the right
screw
2.
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Preparation
7.08
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Setting the stitch length
e W Hl!D Jf' e iliH'JiliT ill! 1
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lft#'il!J
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e Press key 1 and at the same time turn the balance wheel until the
stitch setter clicks into position.
e Hold down key 1 and turn the balance wheel to and fro until the
stitch length required is shown on the scale
of
edge 3
the belt guard recess.
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2 opposite the bottom
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23
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Care and Maintenance
8
Care and Maintenance
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Clean
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···························· Oil level {thread lubrication/hook lubrication) Oil the hook
Lubricate the Check/adjust air pressure Clean air filter
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These maintenance intervals are caculated for the average running time
of
a single shift operation.
shorter
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· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · '&
· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · '&
· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
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· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
@
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· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
···daily, more frequently
...................................................................
bevel gears
of
air filter/lubricator .. ·
1!¥:#
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intervals are recommended.
......................................................
................................................
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If
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daily, before use daily, before use
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Checking Adjusting the air pressure
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e Before operating the machine, always
check the
e Gauge 1 must show a pressure
e
If
necessary adjust to this reading.
e
To
do so, pull knob 2 upwards and turn it
so that the gauge shows a pressure
bar.
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presure on gauge 1.
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of
6
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