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.......................................... ······ ..................... ······ ············11
-III-
CONTENTS
1.
INSTRUCTION
2.
FOR
SAFE
3.
BEFORE
4.
FOR
SAFE
5.
SPECIFICATIONS·····································································
6.
FIXING
7.
LUBRICATION····················································································
8.
ADJUSTING
9.
ATTACHING
10.
SETTING
11.
THREADING
12.
WINDING
13.
THE
STITCH
14.
INSTALLING
15.
ADJUSTING
16.
THE
OPERATION
17.
THREAD
MANUAL···
OPERATION···········································································l3
OPERATION··············································································l4
OPERATION···········································································l4
OF
THE
MACHINE·····································································
THE
AMOUNT
THE
NEEDLE········································································!?
THE
BOBBIN
THE
THE
BOBBIN
LENGTH
THE
THE
TENSION
• · • • · · · · · · · · · · • • · • · · · · · · • • · • • • · · • • • · · · · · • • • • • · · · • • • · · • · · • • • • • • • · · · · · · · · ·12
············15
OF
OIL····························································
INTO
THE
BOBBIN
MACHINE
THREAD
HEIGHT
OF
..............................................................................
HEAD····························································
ADJUSTING
...........................................................................
OF
PEDAL
.........................................................
STAND
............................................................
THE
KNEE
..................................................................
CASE···
LIFTER
..
···•·····················
..........................................
············18
15
16
16
18
19
19
19
20
20
20
18.
THREAD
19.
HAND
20.
PRESSER
21.
ADJUSTING
22.
HEIGHT
23.
TO
24.
NEEDLE-TO-HOOK
25.
ADJUSTING
26.
ADJUSTING
27.
PEDAL
28.
ADJUSTMENT
TAKE-UP
LIFTER
FOOT
OF
FILT
THE
PRESSURE
SPRING·
....................................................................................
PRESSURE
THE
FEED
THE
FEED
FEED
RELATIONSHip
THE
HEIGHT
THE
THREAD
AND
OF
THE
....................................................................
.....................................................................
TIMING
...............................................................
DOG
......................................................... .-........
DOG
.....................................................................
............................................................
OF
THE
PRESSER
TAKE-UP
IMPULSE
PEDAL
STROKE
STROKE·
..................................................................
FOOT
.......................................
................................................
..................................................
-N-
21
21
22
22
22
23
23
23
24
24
24
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-11-
l'i
o
§
l'§j28
To
get
the
most
n('Cf'~:':fll'Y
your
to
Please
machine
use
this
rec1d
this
for a long
out
of
machine
Instruction
time,
the
many
cOJTectly.
and
keep
functions
Manual
carefully
this
of
manual
thi~
machine
before
in u safE>
use.
We
place
and
operate
hope
.
you
it
will
in
enjoy
safety,
the
it
use
is
of
. Observe
the
2 .ReBd
Tnstt·uct
:S . L:-:c l he
your
-1
..
\Jl
-tion
5.
This
6 .
For
7 .
For
7-1.
7-2.
7-3.
7-4.
8 .
If
tr!th
doctm·
9 . Tamp0ring
lO.Hcpairing,remodeling
11.
General
12.
Repair
technician;;
any
13.
periodically
1-LGrounding
to
be
lil.
An
to
be
16. The
17.
Other
lll<Whine.
all
ion
country.
Sfllety
without
machine
your
the
Fo1·
For
For
When
you
should
~-our
eyes
immediately.
and
electrical
operated
appropriate
connected
machine
uses
the
ba:-;
i c
the
instructions,
\!mwal
m;1chi
IW
de\'ices
the
specified
shall
personal
following,
threading
replacing
repair
work.
leaving
allow
or
skin
1rith
the
maintenance
mflintcnance
or
under
components,
cll'!an
the
machine
in
an
pmrcr
to a grounded
is
only
are
not
safety
me~:~sures,
so
that
you may rC'ad
aftn
it
has
must be
safety
be
operated
protection,
turn
off
nL~edles
parts
of
the
working
oil,
grea.o;e,
or
swallow
I
ive
parts
and
sdjustment
and
inspection
works
the
audit
stop
the
machine
is
slways
enviorment
plug
allowed
allowed.
but
not
been
in
position
devices
by
we
recommend
the- power
and
replacing
needle,
place
etc.
any
and
ol
electrical
and
guide
the
machine
throughout
necessary
that
has
to
receptacle.
to
be
inc
I udi ng,
but
not
limited
ascertained
appropriately-trained
presser
devices.
is
be
used
it
when
switch
of
when
used
of
such
works
works
of
free
attached
for
to
this
at
anytime
that
the
machine
is
not
allowed.
that
you
of
disconnect
bobbin.
foot,
throat
the
working
with
the
liquid
Hegard:e!':S
must
only
have
to
components
specially
immediately.
period
fot
the
from
strong
to
the
the
purpose
I imi t
manual
when
it
conforms
wear
plate,
machine
by
mistake,
of
be done by
be
done
shall
skilled
of
use.
normal
noise
machine
E'd
to
before
necessary.
is
ready
operators.
safety
the
feed
place
is
and
dedces
wash
1rhether
by
appropriately
be
personnel.
operation
sources
by
intended.
the
following
you
use
with
safety
for
work
glasses.
plug
of
the
dog,
cloth
unattended.
to
the
contacted
the
machine
appropriately
conducted
Whenever you
of
the
such
electric
ones,
the
machine.
rule:;;/
or
in
operation.
machine
guide
comes
to
areas
is
pawed
trained
trained
by
qualified
machine, The
as
high-frequency
technicians,
whenever
and
standards
:
etc.
come
in
and
is
technicians.
personnel.
electric
find
a
machine
power
you
use
keep
this
ndid
The
opera
contact
sec
a
prohibited.
failure
has
welder.
plug
has
in
of
-12-
18.
Warning
hints
are
marked
with
the
two
shown
symbols:
~
.&
~
.&
Danger of
Items
l .
To
avoid
the
motor nor touch
l .
Never
2 .
Keep
3 .Never put your hands under
the
power
4
.When
5 .
To
don' t use the machine
6
.To
the
power
7 .
To
off
the
injury
requiring
electrical
operate
fingers,
is
OK
turn
over the machine,
prevent
avoid
prevent
hurts
electrical
supply
possible
Poll'er
special
the
the
heads and
or
the
removed.
switch
to
operator
shock
components
machine
machine
by
abrupt
for a long
shock
accidents
in
prior
clothes
or
service
attention!tems
hazards,
nei
the1· open
mounted
the
with
the
please
starting
hazards,
to
security
away from
needle
running.
is
turn
of
time.
never
by
electric
the
connection/disconnection
staff
requiring
inside
the
into
or
the
off
machine,
the
operate
shock
special
the
the
devices
handwhee 1
the
thread
power..
the
or
attention
cover
of
electrical
removed .
when
take-up
please
machine
damaged
the
electrical
box .
the
turn
off
with
electrical
of
"Ehe
mach
le\·er
the
in£"
the
ground
power
box
running.
is
cover
after
·poiYCr
if
Kire
component,
plug.
for
rou
for
turn
-13-
1 .
F01·
stainless,
transportation
and
dust
on
2 . The machines
transportation,
there
are
some
3 .
Please
all
it
may
cause
the
surface
are
so
before
problems,
don' t operate
parts
has
the
stainless
with
petrol
checked and
operation
if
there
are
the
machine,
been
putted
oil
or
cleaning
tested
carefully,
you have
some
problems you have
if
to
the
on
hard
cloth.
check
oil
stainless
and
gather
but
carefully,
in
the
some
tray
oil,
dust,
parts
to
meanwhile
so
may
and
turn
adjust
is
not
clear
be
the
until
in
during
the
loose
handwheel
everything
the
normal
storage
stainless
or
curve
range.
to
see
is
and
oil
during
if
OK.
4 . The handwheel
5
.Confirm
6 . Date
hand
plate
of
.
After
or
put
2 .
When
3 . Turn
"1 . Ph•use
5.
It'
or
bobbin
6 .
You
turns
if
voltage
production
the
plug
fingers
sC'nding
off
s not
can di:;mount
the
turn
device
into
ml'lterlals
power
off
allowed
counterclockwise
and
position
is
printed
is
connected
the
threacl
with
when
turn
the
power
to
close
Ctc.
1rhen
machine
protection
on
or
take-up
hand,
over
when
your
devices
when
of
the
quality
the
machine
lever
please
machine
the
opera
head,
is
runni1~g.
after
run
seeing
needle
are
certification
is
cover.
don' t
or
lor
leave
fingers
you
from
right
.
running,
dismounting
or
turn
put
machine.
othe1·
off
please
fingers
the
or
not.
side
things
the
side.
don' t touch
into
the
plate.
to
the
power.
needle
needle
protection.
hando;rhee1,
with
side
Please
7 .
don' t clean
machine
with
paint
thinner.
-14-
Type
Application
Max
Sewing Speed
Max
Stitch
Lifting
Needle
height
Length
of
presser
For medium-heavy
foot
ZJ9600
5000RPM
6mm
(standard)
DBXl
5rrun
#9-#18
materials
ZJ9600-5
For heavy
3500RPM
l3mm(max.)
DPX5
#16-#18
materials
5rrun
Lubrication
Motor
Power
1 .
Fixing
1)
Fixing
the
"3"
2)
Put the
3) Plug the hinge"
table
cushions
Attention:in
oil
tray
is
~
Oil
oi I
tray
two arm cushion
operator).
(hinge
plate,
the packing
not
oil
of
for
Fix
side),
tray
hinge
the four
any
"1"
to
the
the
two
stand
then
fix
at
the
four corners
l"
into
hole
at
the
sink
oil
tray
box,
the rubber cushions fixed
other
usage,
ll""ll
bases
the
oil
of
bed
place
caners
just
.-----------------~
!White
"A"
"2"
tray
of
plate,
and then
(fig.
for
packaging .
oil
No.
10
220V/550W
side
of
oil
tray
to
the
"B"
side
"3"
(fig.
1,
fig.
2):
the
slot
in
table
put the machine head
fix
the machine head
1,
fig.
2).
at
the four corner ot'
"3''
of
plate:
(facing
oil
tray
on
the
on
tt
Fig.
1
)'?
~
/0
~
Fig.
3
~
Fig.
2
-·
A-
Fig. 4
-15-
1)
2)
specified
:3)
through
4)
the
lubricating
Fill
oil
\',hen
the
oil;
When
you
oil
sight
~ate
that
pan
with
oil
level
operate
window
the
amount
oil.
sewing-machine
lowers below
the
machine
if
the
lubrication
of
the
oil(white
LOW
after
lubrication,
splashing
mark
is
adequate;
oil
oil
B,
refill
is
unrelated
1\o.lO)
you
the
will
up
oil
see
to
.--------------------------,
to
HIGH
pan
with
splashing
the
amount
mark
the
A;
oil
of
1 . Caut ions : n u
make
the
2)
Place
the
is
in
operation;
3)
Confirm
between
.1) Confirmation
2
.Adjusting
1)
Turning
bushing
or
adjustment
amount
in
2)
in
the
"-"direction
After
of
oil
the
screw,
machine
that
"HIGH''
the
(oil
run
amount
of
the
height
and
of
the
the
the
oil
"+"direction
amount
make
the
splashes)
the
machine
idle
for
oil
confirmation
of
the
"LOW"
amount
of
amount
amount
adjustment
will
will
decrease
of
oil
in
the
sewing machine
in
the
has
not
been
approximately
paper
under
oil
surface
oil
should be completed
increase
it:
hook has been
hook.
in
of
oi I in
screw mounted
the
amount
run
idle
sufficiently
tree
minutes;
the
the
oil
warmed
hook
while
reservoir
in
5 seconds. (Check
the
on
the
hook
of
oil
in
the
properly
fat
adjusted
approximately30 seconds
up
the
sewing machine
is
within
hook
driving
hook,
with
for
shaft
the
to
operation,
the
range
with
a watch) o
front
oil
amount
check
the
-16-
3 Sample showing
1)
The
amount
of
oil
shown
in
accordance
amount
amount
2) Adjust
should
paper).
with
sewing processes.;
of
oil
in
the
hook.
If
of
oil
is
too
much,
the
the
amount
of
not
change while checking
.---------------------------------,
'-!;Amount
of
oilloi!
splasheslcoufir;J~ali<:m
Fig.6
5ol"h"
of
.
5pl'"h"
~
of
.
.
ApproprJate amount ul' ()il(sm.1.ll)
the
oil
oil
oil
the
appropriate
is
the
samples
Be
amount
sewing
product
in
the
hook
the
oil
hoo
'h'
hook
fmo
'h'
hook
careful
of
oil
so
amount
p!lpt>r
in
is
may
that
the
not
1..00
be
three
follow
to
excessively
small,
stained
the
oil
time (on
:bPnsitinn
amount
should be
increase/decrease
the
hook
with
oil.
amount
(oil
the
tree
to
cunfirm
will
!he
of
finely
?_"l!o:mt
oi
adjusted
be
hot,
aplashes)
sheets
of
of
~'~I
1:
if
the
the
Fig. 7 Appropriate
WAR.i\!ING:
Choose
thread
1) Turn
highest
2) Loosen screw®, and hold needleCDwith
part A facing
3)
bar
4)
5)
Turn
the
or
the
point
Insert
in
the
Check
that
Securely
OFF
approprite
materials.
handwheel
of
its
exactly
the
needle
direction
long groove C
tighten
the
screwGD.
power
needles
until
stroke.
to
the
fully
of
the
amount
before
the
right
into
arrow
of
of
for
needle
the
until
the
oil
the
in
hole
needle
(large)
work.
different
bar
reaches
its
indented
direction
in
the
the
end
is
-17-
Fig.S
the
B.
needle Fig. 9
of
hole
facing
exactly
,f
_.,
l!l
L-~----------------~
is
reached.
to
the
left
in
direction
@---
'
'
'
'
I
0
D.
i)
cHsc
!':o
COUiltcrc 1
Z)
,\,und
puiJ
doing,
the
spring
and
install
that
ockwi
Pass
come
the
se:
the
the
thread
Lhre>ad
the
thread
thread
''rill
out
bobbin
\I'Ould
through
in
dircctionB.By
p<lss
from
notch
in
the
direction
under
B.
bobbin
thread
the
is
slit
so
te£:ion
The
n~
d:rect
pu]
led.
;:et>dle>
fo
!lnws:
3) Check
ion
of
har
that
the
the
urrow
~hould
!w
bobbin
when
the
highest,
rotates
thread C is
then
in
th
dt·aw a
Fig.
thread
10
end from
the
thread
holder
and
thread
it
Fig.!
1
-18-
Thread the bobbin winder and
wind the bobbin thread onto the
bobbin as
1)
Turn
-tion
of
to
marker dot A
2)
The
3)
When
length,
feed
lever 2 in
illustrated
stitch
the
arrow, and
dial
you
turn
stitch
length
align
on
the
machine
calibration
want
to
length
the
direction
in
Fig.
12.
diall
in the direc
the
desired
arm.
is
in
millimeters.
decrease the
dial
1 while
of
the
number
stitch
pressing
arrow.
1)
Assemble the thread stand
insert
it
in
the hole
2) Tighten
thread
stand.
the
in
screw
the
Q)
machine
for
fixing
unit,
and
table.
the
-19-
1)
The
prcsserfoot.
2)
You
lift
up
to
-ust
screw
3 J
When
-sser
foot
that
the
'bottom
in
its
lo1rest
presser
It
get
cmd
at
stops
you
back
in
foot
devides
I)
Press
a
low
2)
As
bigger,
the
bottom
3)
If
(upper
4)
If
press
to
the
the
upper
standard
lifter
can
adjust
13mm
CD-.
you
lift
position
@.
four
the
speed
the
angle
the
speed
the
the
pedal
or
the
needle
the
pedal
upper
position,
height
is
lOmm,
the
using
knee
have
adjusted
to
over
lOmm,
end
of
needle
does
steps:
pedal
foreward a
for
sewing (Fig. B).
of
the
wi
11
speed
wi
at
the
lower
position)
stops
backward
position
nothing
of
the
presser
lifter
thE'
be
sure
bar
not
hit
pedal
be
higher
11
be
highest
beginning,
(fig,
in
the
the
needle
(if
the
will
foot
adj
pre
®
litter,
becomes
and
the
C)
lower
needle
happen)
Fig.
15
you
bigger
higher,
(fig.
needle
position,
will
stops
(fig.
will
A)
go
..
D).
1.Adjusting
I)
2)
As
As
you
you
the
turn
turn
needle
nut
nut
thread
®clockwise
CDcounterc1ockwise
tension:
(in
direction
(in
A),
the
direction
tesion
B),
the
will
tesion
-20-
increase.
will
decrease.
2.
Adjusting
1)
As
-ection
2)
As
-ection
1.
Changing
take-up
1)
Loosen
2)
As
(in
direction
take-up
3)
As
direction
2.Changing
take-up
1)
Loosen
2)
As
3)
As
you
C),
the
you
D),
the
you
spring
you
B),the
spring
you
you
turn
bobbin
turn
bobbin
spring
set
turn
A),
will
turn
set
screw
turn
turn
the
tension
screw
the
screw
tension
the
be
the
stroke
the
CD:
tension
the
post
bobbin
thread
thread
stroke
thread
screw
@clockwise(in
tension
®counterclockwise
tension
of
CD:
®:
postavclockwise
stroke
of
the
increased.
knob
countQrclockwise(in
will
be
decreased.
pressure
®,turn
post
of
screw
clockwise
counterclockwise
will
wi
11
thread
thread
thread
@,loosen
(in
tesion:
increase.
(in
decrease.
Fig.
set
direction
(in
direction
dir
dir
19
screw
A),
@.
the
B),
pressure
the
pressure
.p
I 0
will
be
increased.
will
be
decreased.
0
1)
To
stop
the
..
-ser
<D
2)
5.
2nun
3)
its
-cr
-tion
4)
1
ift
foot
in
direction
The
presser
and
The
presser
original
lever
B.
L:sing
of
up,
stop.
is
the
about
machine
turn
foot
foot
position
turned
knee
13nun.
A.
hand
will
will
down
lifter,
with
its
lifter
go up
go
back
when hand
in
direc
you
ccm
pres
lever
about
to
lift
gel
the
standard
presser'foot
lift
-21-
of
about
lOmm
and a
maximum
1)
Loosen
spring
-tion
will
be
2)
As
-lator
B),
the
3)
After
4)
For
height
is
29-33mm
1)
For
the
screw A
2)
Viben
the
feed
propriate
screws.
3)
To
advance
to
prevent
the
feed
teh
arrow.
4)
To
delay
in
the
5)
If
feed
nut
@.As
you
regulatorCDclockwise
A),
the
presser
foot
increased.
you
turn
the
presser
counterclock-l'dse
pressure
general
of
the
adjust,
eccentric
eccentric
opposite
will
adjustment,
fabrics,
the
presser
(5
Kg).
standard
with
screw
loose
cam,
position,
uneven
the
then
feed
material
cam
the
feed
direction
eccentric
be
tighten
the
spring
adjustment,
B.
the
make
tighten
timing
in
timing
cam
turn
presser
(in
pressure
spring
(in
direction
decreased.
nut~-
standard·
regulator
align
two
screws@
it
in
the
in
feed,
move
direction
in
order
from
the
is
adjusted
direc
regu
the
two
order
of
arrow.
L
in
to
too
_______
Fig.22
increase
much,
it
stitch
will
tightness,
cause
:....._
____________
move
the
broken
the
of
feed
needle.
standard
eccentric
feed
Fig.
cam
21
timing
~
1)
The
feed
it
just
out
from
the
stitch
plain
0.
75mm
to
0.
85mm
for 1 ight
for
medium-heavy
2)
To
adjust
3)
Loosen screw
4)
Move
the
the
feed
materials,
materials.
height
®of
crank
bar
up
of
and
1.
the
CD.
down
15_mm
feed
to
to
1.
dog.
make
25mm
adjustment.
5)
Securely
tighten
screw
~-
-22-
I.
o.
15-J.
75-0.
Fig.23
25mm
85=
l)For
standard
with
point
2)To preVent
the
sending
the
screw and
90~
in
the
screwdriver.
3)To
prevent
the
feeding
direction
Caution:
Whenever
check
The
1)
down
-sen
2)
®vi
-ing@D,
3)
-wheel,
bar®v,·i
bushing.
4)
@with
of
make
the
relationship
Turn
the
to
the
set
screw(!).
Align
the
th
the
then
Loosen
align
th
After
the
the
0.
04mm
adjustment,
CD.
thread
direction
turn
direction
uneven
bar
shaft90Q
from
the
the
height
of
handwheel
lowest
upper marker
bottom end
tighten
the
hook
the
lower marker
the
bottom end
above
center
to
0.
lmm
align
float,
it
higher,
the
feeding
of
the
material
in
arrow
with a screwdriver.
adjustment,
the
feed
are
as
to
bring
point
of
line
of
needle
the
screw
set
screws and
of
steps,
align
of
needle.
between
the
point
A
has
to
make
so
loose
bar
shaft
arrow
with
feed,
turn
Fig.
the
opposite
the
height
of
the
dog
again.
follows:
the
needle
bar
its
stroke,
and loo
A on
needle
bar
bar
lower bush
QD.
turn
the
hand
line B on
needle
hook
Provide a clearance
needle
bar
blade
needle
lower
and
point
the
24
feed
dog changes.
so
after
adjustment,
please
@
=~o
~0
--
®
0 ®
®
L!'~'i~g~-~2~5'---------------@~'
hook, then
tighten
setscrews
in
the
hook.
___
_J
1)
Loosen
angle
2)
After
setscrew L And
of
the
presser
adjustment,
adjust
foot.
securely
the
tighten
presser
the
set
foot
screw.
height
and
the
-23-
Fig.26
1)
\f~en
sewi~·g·
l"i~~~~~~~g·h~
thread
to
increase
out
2)
When
thread
to
decrease
out
3)
in
away
guide(Dto
by
the
sewing heavy-weight
guideQ)to
by
the
Normally,
that
the
thread
the
thread
thread
marker
the
length
take-up.
the
length
take-up.
right
in
of
thread
left
in
of
thread
fuide(Dis
line C is
-~~te~·i.~i~·.·mo.~o
direction
pulled
materials,
direction
pulled
positioned
aligned
.-------------------~
8
move
A
Fig,27
with
th0
center
of
the
screw.
1.Adjustment
1)
Take
off
2)
Put
the
pressure.
3)
Put
the
pressure.
2.Adjustment
Dcapper
get;
in
the
the
3.Adjustment
1)
Assemble
2)
Assemble
l.Adjustment
1)
\!ave
the
parts
vertically.
2.Adjustment
of
the
spring
spring
spring
of
the
screw
opposite
of
the
rod@in
rod@in
of
the
adjusting
of
the
pedal
press
pressure:
Q).
in
the
left
groove
to
in
the
right
groove
pedal back
®you
side, a different
pedal:
the
the
rod:
angle:
force:
get
and a
larger
result
left
hole,
it
will
right
hole,
it
board, connect cnmk<])\ritb
decrease
to
increase
forcf'
will
you
you
get.
decrease
inCl'case
the
the
the
rod
Fig.
impulse
impulse
28
stroke.
stroke.
1)The
angle
of
the
length
of
the
2)
Loosen scrcw@and
pedal can be
rod.
you
adjusted
can change
thc
frccb·
ll'ngth
by
of
the
rod@.
Fig.28
-24-
*
1!:1=-¥
M
1.
2.
1.
tJLJ'::7Hil.14
2.
J::1l!J,
3.
tt:¥1<
4.
lliH!4J?Hil14
PARTS
mWil~1:i:at'
Please confirm the relative applications Ref. NO, part NO.
When
~iiiilHH~:Il*i
buying
iilii~a~~1:i:J¥-E}J.ii{:i'-E}o
the parts.
"-5"
BOOK
*:~W<~14:~~;fll.'fiJ'!L
CONTENTS
Machine Frame &Miscellaneous Cover Components
fifi~7HJH4
;!(:~7Hil.14
Presser
Main
Needle
bar
shaft
& Thread Take-up Lever
bar & thread
components
tension
·········•··
···············
components
························26
components··················29
························
··················
······ ······
32
34
5.
t~~7Hil14
6.
~t47HlH4
7.
ifEJl'lf7Hil14
8.
illl~:5Hil14
9.
i1~~:5Hil14
10.
pft14
Hook
Feed mechanism components
Lubrication
Oil
Accessories····················································································
of
reservoir
Thread
driving
stand
shaft
components
······················································38
components······················································'·····4l
components ..
components·······
·······················································43
···
··
····
··· ···
· · ·
··· ···
···
..
·············································
-25-
·· · ·· ·
···
··· ···
36
45
47
l.~~)t~~1~
MACHINE
FRAME & MISCELLANEOUS
COVER
COMPOh~NTS
22
\
-26-
19
u~
I
26
1.
Vl'iG~'£~14
c
ff
Ref.
No.
1
2
3
{'f
?
Part
Z-91-116005-75-004
Z-91-116003-15
Z-91-118019-75-001
MACHINE
c
?
NO.
4 Z-91-118020-91
5
Z-91-119641-75-001
6
Z-91-116009-75-004
7
Z-91-119642-75-004
s
Z-91-116015-15
9
Z-91-116010-75-004
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25 Z-91-118255-96
26
27
27
28
29
30
31
32
33
34
Z-91-119305-35
Z-91-120245-25
Z-91-145377-15
Z-91-171070-35
Z-91-119648-75-001
Z-91-116012-75-004
Z-91-116013-05
Z-91-116018-75-004
Z-91-116020-95
Z-91-116022-75-004
Z-91-118252-95
Z-91-118292-95
Z-91-116021-35
Z-91-118096-75-002
Z-91-133451-15
Z-12-306003-15
Z-91-116023-15
Z-91-118021-35
Z-91-119304-35
Z-91-119412-15
Z-91-116714-35
Z-91-116715-35
Z-91-116006-15
Z-91-116007-35
Z-91-116008-35
Z-91-116036-91
FRAME --MISCELLANEOUS
;g
of$
COVER
Description
~ru<~
Rubber
plug
~41
Screw
00:1&
Face
plate
TIIT;ttH~
Face
plate
gasket
16~1&
Side
plate
~~~
Rubber plug
Jci'{M;jk~
~tT
~Jri~
it~t£
!l~ar
~!:U
~~t)J)J
~~~:tfif'.~
OJf~~
~'@
til&* Rubber
1fl~*tt!!f:i~Jl$
~!IXll;
fli-lj-M!
~-'ij·J\jl!
l!IP>T
Jfi~
~H
~rn1J
;f:JL%:fff=;I,;~~Jl{tj:
llf.;f&X:f.t.
tf~
ft:f&
!l~H
~{l[:f~):\-
~n
~n
h:i~~
;t·~f1!1
:JiEi&fflHI:j:
Side
plate
gasket
Screw
Rubber
plug
Needle thread guide pin 1
Screw
Screw
Thread
cutter
Thread
take-up
O-ring 1
Oil
window
plug
Earthing
Rubber
plug
Model
plate
~fodel
plate
Rivet
Pulley
cover
lever
indication
cover
plat
Screw
Washer
Machine frame 1
Bed
screw
stud
Needle
plate
Needle
plate
Screw
Ruler
plate
Screw
Screw
Arm
thread
guide
left
Arm
thread
guide
right
Side
plate
ASM.
COMPONENTS
~
QTY
2
11
1
1
1
2
1
1
2
3
2
1
1
1
1
1
1
1
I
1
1
3
3
4
1
1
2
1
2
2
1
1
1
1§.
Remark
-5
-5
i±
J&=
-27-
1.
;fJL3'f.JH_§_
11J:
MACHINE
FRAME -MISCELLANEOUS
COVER
COMPOl\cNTS
~
F'f
Ref.
No.
:15
36
37
38
39
40
41
12 Z-91-171033-05
43
44
45
46
47
48 Z-91-!16833-15
49
50
51
52
53
54
55
56
57
58
59
60 Z-9!-171010-15
61
62
63 Z-91-116834-25
64
65
66
67
68
1'f
Part
Z-9!-116037-35
2-91-116038-25
Z-91-l!6039-25
Z-91-l!6014-95
Z-91-117401-91
Z-91-119654-75-002
Z-91-171032-35
Z-9!-17!027-31
Z-9!-17!034-15
2-91-116830-91
Z-91-171014-05
Z-94-172!10-15
Z-91-171015-75-004
Z-9!-116836-91
Z-!2-602002-15
Z-91-116835-05
Z-9!-116832-05
Z-94-159091-75-004
Z-91-101125-15
Z-91-145366-15
Z-91-ll683!-15
Z-91-171019-05
Z-91-171021-75-004
Z-91-171013-35
Z-91-171012-15
Z-12-606004-15
Z-91-171006-91
Z-94-172!11-05
Z-9!-117187-35
Z-94-172112-15
~
NO.
15
1'*
Description
:Jt.t&
Side
plate
flli~~
Spring
of
side
plate
t~H
Screw 2
11\!l;'id~:tliiFIW
~ittX.9t~~ffi.f!j:
~l:~Vf.;J.:!d:t~HJ:
~~Spring
~~~
Thread
1
.PJ.'l:AA,fllH!iftj:
~£j:
Nut
~!X..J.%-
Bobbin
i(l)!J!~'!I!:
~H
Screw
j111';!fi:fk'illl
ote~
0-ring
1*ilJJ:flig_[ftj:
13~
Thrust
:ml!l
\\'asher
~~!X~
Bobbin
MZMl.~
Rubber
Saft~·-indication
Bobbin
thread
Thread
tension
tension
Bobbin
winder
Cushing
Shaft
Bobbin winder
collar
disk 2
thread
ASM.
shaft
ring
ring
!E!U Screw
~U
Screw
tit~JEffi:tk:
i§-Wtl
OJ~Itl.l
~-
rllM;t&
~-¥t
~ii.f-11k!'t!l!
1§~
:f3l;~1!§m1*ffi.f4
~t~-¥ffl
~Jt~-opm_
t~VIT
washer
0-ring
Spring
Adjusting
Spring
Thrust
Bobbin
Screw
Bobbin winder
plate
Bobbin
shaft
collar
Bobbin
fitting
lever
Adjusting
plate
regulator
plate
tension
nut
tension
comple 1
basis
ASM.
ASM.
CmtPL.
~,;_
i}
QTY
I
I
1
1
I
I
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
ii
Remark
-28-
15
I
I
)
-29-
2.
ff
Ref.
J::Jah
a
Cj
No.
:J;Jt~:5Hll1tf:
{'f
Part
%
NO.
MAIN
;g
Description
SHAFT & THREAD
ffj;
TAKE-UP
COMPONENTS
J&:i:
QTY
i1r
Remark
ii
1 Z-91-116079-91
Z-91-116068-15
2
Z-91-116053-05
3
3 Z-91-119314-05
4 Z-91-116074-91
Z-91-119315-91
4
5
Z-91-116069-75-004
Z-91-116070-05
6
Z-91-116285-05
7
7
Z-91-119386-91
Z-91-116088-05
8
Z-91-116052-05
9
10
11
12
13
14
15 Z-91-117486-15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
31
32 Z-91-116054-15
Z-71-41-000011
Z-91-118136-15
Z-12-301002-15
Z-91-118157-15
Z-91-118258-75-002
Z-15-301008-05
Z-91-118016-05
Z-91-171127-15
Z-91-118017-05
Z-14-002045-05
Z-91-118015-05
Z-9!-180037-15
Z-91-118018-7!-004
Z-91-116061-05
Z-91-116777-!5
Z-91-116040-05
Z-91-116153-15
Z-91-116843-05
Z-91-116844-15
Z-91-116042-91
Z-91-116841-05
Z-91-116385-05
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Needle
Needle
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Washer
seal
collar
support
Wheel
support
Thread
take-up
take-up
resietant
bar
1
take-up
bar
bar
take-up
take-up
bar
crank
bar
crank
crank
lever
lever
cover
rod
crank
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shaft
1
1
1
1
1
1
1
2
1
1
1
1
1
4
4
4
.1
2
1
1
3
I
1
1
2
1
1
2
1
1
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1
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TAKE-UP
COMPONENTS
Ff
Ref.
33
34
35
36
37
38
39
40
u
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f't
No.
Part
Z-91-116072-15
Z-91-116071-75-004
Z-91-116777-15
Z-91-118181-05
Z-91-116064-05
Z-91-116066-75-004
Z-91-116067-75-004
Z-91-1
n
..,.
NO.
16065-05
;g
'fij;
Description
~H
Screw
OM[~
O-ring
t~H
Screw
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Main
shaft
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Roller
felt
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of
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adjusting
pin
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1
1
2
1
1
I
1
2
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BAR & THREAD
TENSION
ii I
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26
COMPONENTS
30
I 29
14
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3.
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NEEDLE
BAR & THREAD
TENSION
COMPONENTS
!¥
Ref.
10
10
11
11
12
13
14
15
16
17
17
18
!9
20
21
22
23
2-1
25
26
26
_,
?-
28
29
30
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No.
1
2
3
3
•!
5
6
7
7
8
9
Part
Z-91-116089-75-004
Z--91-119660-05
Z-91-118042-05
Z-91-l
7.-91-116093-15
7.-91-116091-05
7.-91-116092-15
Z-91-116043-05
Z-91-119299-05
Z-91-116094-35
Z-91-116097-25
Z-91-1!6096-35
Z-91-119321-35 ll·.fH:U1;} 1\eedle
Z-99-0!6002-35
Z-99-016001-35
Z-91-118041-15
Z-9!-1!6100-15
7.-91-116111-15
Z-9J-1!9662-91
Z-91-116104-35
Z-91-116105-15
Z-91-119323-15
Z-91-116106-35
Z-91-116107-05
Z-91-116102-35
Z-91-116108-15
Z-91-116782-15
Z-91-116109-15
Z-91-116110-15
Z-91-116777-15
Z-91-119661-91
Z-91-119738-91
Z-91-116257-91
Z-91-116780-25
Z-91-116098-35
Z-91-116015-15
c
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NO.
19793-05
:Z
Of$
Description
m.JJ1~
Rubber
plug
(ft!J:n:
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Htr
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Needle
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support
bar
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support
support
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Tension
Thread
release
Tension
Tension
Eension
disc
d:i
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Thread
Thread
ARM
Three-hole
bar
thread
bar
thn•ad
release
disc
holder
sc
take-up
take-up
oil
thread
block
holder
bar
18#
supporting
pin
wtripper
post
shield
thread
guide
guide
socket
device
device
AS'I.
eyelet
guide
pin
~-~
QTY
1
1
1
I
1
1
1
1
1
1
1
1
1
1
1
1
1
1
I
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
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Remark
-5
-5
-5
-5
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i1
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PRESSER
FOOT
COMPONENTS
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/
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10
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Ref.
No.
1
2
3
4 Z-91-1!8050-11
4 Z-91-118161-11
5
6 Z-91-116122-15
7
8
g
10
11
12
13
14
15
16
17
18
18
19
20
21
22
23
23
24 Z-91-116113-05
25
26
26 Z-91-119835-91
27
28 Z-91-116123-15
29
1'1'
f'i'
Part
Z-91-116117-15
Z-91-119666-75-002
2-91-!16118-75-004
Z-91-ll8048-ll
Z-91-116134-15
Z-91-116130-15
Z-91-116120-15
Z-91-116121-15
Z-91-116135-15
Z-91-116129-15
Z-91-116124-15
Z-91-116131-15
Z-91-119664-75-002
Z-91-119665-75-002
Z-91-116512-05
Z-91-116499-15
Z-91-119325-15
Z-91-118046-15
Z-9!-ll6114-35
Z-91-116126-15
Z-91-116127-15
Z-91-116047-05
Z-91-119300-05
Z-91-116125-25
Z-91-119449-91
Z-91-116133-15
Z-91-116132-15
PRESSER
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NO.
FOOT
COMPONENTS
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Description
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lofter
link
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Snap
ring
Connecting
Screw 1
Snap
ring
Lifting
shaft
Screw
Nut
Presser
Spring
Presser
Presser
Screw 1
Screw
Bearing
Bearing
Presser
Screw
Presser
Pressel·
Spring
Tension
Link
shaft
Lifting
guide
support
support
bar
release
lever
level
lever
guide
bar
foot
foot
connecting
rod
vertical
link
bar
bar
bracket
thread
ASM.
ASM.
plate
rod 1
guide
QTY
1
1
1
1
1
I
1
6
I
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
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Remark
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-5
-5
-5
-5
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HOOK
OF
DRIVING
SHAFT
COMPONENTS
iO
-36-
5.
~~n'g~1~
0
ff
Ref.
No.
jtjc
?
Part
HOOK
0
.
.,.
NO.
DRIVING
SHAFT
;g
Description
COMPONENTS
;rj(
~:§!:
QTY
~
Remark
11
10
ll
12
I3
I4
I5
I6
l7
IS
19
20
21
21
22
23
Z-9HI6I64-I5
I
Z-91-116163-05
2
Z-91-II6IIS-75-004
3
Z-9H16160-05
·1
Z-91-116159-05
5
Z-91-ll616I-05
6
7
Z-91-116046-05
8
Z-9HI6003-I5
Z-91-116045-05
9
Z-91-116044-05
Z-91-116158-15
Z-9H
Z-9HI6156-05
Z-91-116I50-35
Z-91-116151-15
Z-9I-119621-91
Z-91-!!6153-I5
Z-91-119622-71-004
Z-9!-116I67-05
Z-91-116166-05
Z-99-0I2005-9I
Z-99-0IZOOI-91
Z-91-1161-19-25
Z-9I-021 003-91
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Screw
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Gear
tlH~
Gear
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Screw
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Oil
seal
Oil
wick
Screw
Hook
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Bobbin
Bobbin CftSC'
shaft
support
support
support
finger
8
l
I
I
I
I
I
I
I
1
1
2
1
I
I
I
I
I
I
I
I
l
I
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6.~*47J~tK{t
FEED
MECHANISM
COMPONENTS
12
2
37
4~"
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11
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24
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I
26
23
I/
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22
I
21
l:l 14
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13
~
15
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~56
~-55
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6.
~Jfii-:5Hll.
c
-
..
:y
1¥
Ref.
No.
{'}
Part
{tj:
FEED
0
.
.,
NO.
MECHANISM
;g
Description
COMPONENTS
fiJ;
!l&::i:
QTY
~ i1
Remark
I Z-91-116169-15
2
Z-9HI6196-l5
3
Z-91-116195-05
Z-9H16197-l5
4
5 Z-9!-116092-15
6
Z-9Hl6130-15
Z-91-118069-05
7
Z-91-118072-15
8
Z-91-116092-15
9
10
II
12
!3
14
!5
16
17
18
!9
20
21
22
23
24
25
25 Z-91-119692-15
26 Z-91-116130-15
27
27
28
29
30
31
32
33
34
Z-91-118071-05
Z-9HI8122-05
Z-9HI6216-!5
Z-91-116170-05
Z-91-116189-!5
z--9I-ll6186-15
Z-9HI6211-25
Z-91-116213-75-004
Z-91-119670-75-002
Z-9H
16225-25
Z-9HI6224-!5
Z-91-118070-15
Z-9I-II937H5
Z-9H33235-!5
Z-9HI8077-9!
Z-9!-116223-15
Z-91-1162~0-15
Z-91-119693-15
Z-9HI6222-!5
Z-9I··II622I-15
Z-91-!
16203-9!
Z-91-!!6186-15
Z-9HI6063-!5
Z-9!-1!6181-05
Z-91-!!6185-15
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ring
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drive
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eccentric
coler
cam
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adjust
rod
Screw
Feed
regulator
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Screw I
Screw
Screw
Spring
Spring
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0-ring
Feed
support
rod
dial
Screw
Screw
Spring
Spring
Snap
Screw
Screw
Reverse feed
ring
Feed
Feed
Plate
spring
spring
arm
AS~!.
hook
hook
adj~sting
ASM.
I
2
I
I
I
l
I
I
2
I
I
I
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
2
I
I
2
2
2
2
-5
-5
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6.
:J!;f4:5H.El1tf:
-~·
ff
Ref.
No.
{if
Part
FEED
0
""'[
NO.
MECHANISM
~
Description
COMPONENTS
fi}
Wl::i:
QTY
~
i£
Remark
35
36
37
38
39
39
40
41
42 Z-91-IJ6175-15
43
44
45
46
41
48
49
50
51
52
53
5·1
55
56
57
58
59 Z-91-118076-75-002
60
61
62
63
64
65 Z-91-116176-05
66
Z-91-1 16188-05
Z-91-l!6184-05
Z-91-l!9353-05
Z-91-l!9359-91
Z-91-118062-05
Z-91-119352-05
Z-91-116173-15
Z-91-119354-05
Z-91-l!9388-15
Z-91-116174-15
Z-91-l!6193-15
Z-91-116048-05
Z-91-116177-15
Z-9 J-1 16061-05
Z-91-116177-05
Z-91-116180-15
Z-91-116171-05
Z-91-116119-15
Z-91-116178-05
Z-91-116540-15
Z-91-116179-15
Z-91-116186-15
Z-91-116187-15
Z-91-116190-05
L-91-116127-15
Z-91-116050-05
Z-91-118075-15
Z-91-116218-75-004
Z-91-116182-05
Z-91-116183-15
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Screw
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link
Feed
bar
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Feed dog I
Feed dog
Feed
bar
ring
support
ring
Feed
Connecting
Lifting
Feed
Rc\'erse
Reverse
0-ring
Feed
driving
rocker
rocker
suppon
Lifting
driving
shaft
rocker
fe!:'d
feed
crank
rod
comrullever
shaft
fork
shaft
2
2
I
I
I
I
-5
2
2
I
2
I
1
I
I
I
1
I
I
I
I
2
I
1
I
I
I
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7.~~nt?t~~1~
OIL
LUBRICATION
MPONENTS
CO
-41-
7.
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c
..,
ff
Ref.
No.
1'1'
Part
OIL
-15-
NO.
BUBRICATION
COMPONENTS
;g
Description
~
~:li
QTY
-1r
Remark
i!
1
2
3
4
5
6
7 Z-91-116240-15
8 Z-9!-118263-90
9 Z-91-116619-15
10
11
12
13
14
15
16
17
18
19
20
21
·22
23
24
25
26
27
28
29
Z-91-116013-05
Z-91-116012-75-004
Z-91-116232-05
Z-91-116230-15
Z-91-!16233-15
Z-91-116015-15
Z-91-!16191-05
Z-91-116235-05
Z-9!-116234-15
Z-91-116233-15
Z-9!-116237-15
Z-9!-116236-95
Z-91-116241-91
Z-91-116242-15
Z-91-116252-45
Z-91-116210-75-005
Z-91-!16246-05
Z-91-116247-25
Z-91-116255-75-004
Z-91-!16245-15
Z-91-116248-05
Z-91-116250-15
Z-91-116249-15
Z-91-116253-75-004
Z-91-116151-15
Z-91-!16231-75-004
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12
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14
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Z-91-116271-75-005
Z-91-116264-15
Z-91-116263-95
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SEWING
l:tl!:ltl::
ilf,-;I3ifl;kj£t!jjf£(g
AOD:DAMAIYU
$e.fi'§iillt!.W.i':
ZONE.
~ililinft!l
YUHUAN,
TEL:S00-857-6715
MACHINE
ZHE.IIANG,
fH
317604
Jl;i
BR
CO., L TO.
CHINA
~51
AH21
User
Manual
Preface
Please read
manual
For
safely,
is designed
problem
or
This
used
If
CAUTION:
product
for
other
purposes.
you have any
Safety Instruction
1. All the instruction marked with
or
otherwise, personal injuries
2.
This product should be installed and operated by persons with
appropriate training only.
3.
Before connecting power supply cords to power sources,
sure that the power voltage is in the range indicated on the product name plate.
4. Make sure to move your feet away from the pedals while power on.
5.
[G Tum off the power and remove plug prior to the following
operations:
+ Connecting
+ Repairing
+ Threading needle
+ Machine is out
6.
Make sure to fasten all the fasteners firmly
operation
of
the system.
7. Allow an Interval
off.
8. Repairs and maintenance work may be carried out by special trained electronic
technicians.
9. All the replacement parts for repairing must be provided
risk
or
disconnecting any connectors on the control box.
or
doing any mechanical adjustment.
or
raising the machine arm.
of
work.
of
at
least
this
manual carefully, also
for
the machinery before
installing
and
operating
qualified
personnel
for
specified
any comment, please feel free
signLL,
to
the machine might occur.
30
seconds before repowering the system after power
sewing
must be absolutely observed
the
controller
are
required.
machines and
in
the control boxes prior to
with
use
the controller.
properly
must
to
contact us.
or
executed;
it's
necessary to make
or
approved by the
related
and
not
_the
be
manufacturer.
10. The controller must be firmly connected to a properly grounded outlet.
Be
sure
to
connect
the
controller
outlet.
If
the
6 CAUTION:
1
Product
1.1
Overview
AH21 Series Digital AC Servo System, the motor and the controller are separately
mounted on the same bracket, providing a very flexible mounting solution
The system can execute needle-down(
And it can be
machines, such as lockstitch, dual-needle lockstitch, heavy duty, overlock stitch,
interlock stitch,and direct-driven sewing machines.Employing a switch-mode power
supply for the sensitive control circuitry, the system
voltage range.installed easy, Great Torque,
shake and high-precision speed conlroi.Side-mount connectors make the connection
more reliable and reduce the malfunction caused by oil leakage.
1.2 The
easily configured with different motors to match with various sewing
outside
The front and side
may
and
Introduction
view
of
AH21
of
the controller are shown
grounding
run a high
the
risk
of
receiving a serious
controller
may
operate
or
needle-up) position with external-synchronizer.
small cubage,low-nolse,high-efficiency,small
in
to a properly
connection
ca01
Fig.
is
not
secured,
electric
abnormally.
for
operate over a much wider
1-1
and 1-2:
grounded
shock,
customers.
¥1A
.
·_.·
.
>·
L
Fig.1-1 Fig. 1-2
~1~~~:-_l~§tZZ
:•:.."~·
.
.:,..-
··.;;,_
you
ON),set the model is
d)
~
the model is
2.
bit3 to set motor turn direction
'""
a)
lkj
counter-clockwise
b)
f.j bit3 represents ON, set the motor clrcumrotate
fuj
3. bit4 is used for setting synchronizer.
up/down position function.
a)
r'J
f!J
b)
l;;a
r-..2
4. BitS to set automatic test
a) bitS represents
b)
~bitS
will automatically run a certain number
motor
power.(normally,The default running time is 5seconds and stop time is 5 seconds)
lockstrtch
Picture shown is
heavy
duty
bit3 represents OFF, set the motor circumrotate
bit4 represents OFF,The system can run without synchronizer.
and the machine
bit4 represents ON, The system can't be run without synchronizer.,and
The machine can execute needle up/down position fum:tion
the machine can be
represents ON, set automatic test function open. Motor
will automatically run again.the cycle repeated until disable this setting
3.2.2 The 4 bits Switch Setting
The 4bils switch setting the motor output shaft with the highest speed, fig.14:
Setting rule as follows: bit4 represents the highest bit,bit1
represents the lowest bit. Each part represents
OFF is shown
can set 16 kind speed, from the lowest speed 1250,RPM to the highest
speed
O.This
four parts represent 4 bits binary digit, from (0000-1111),
SOOOR~M,each
sewing
machine
11
(bit1 and bit2 are represent ON),set
lockstitch
grade represents 250RPM difference, the detail operations
(or
double
needle
sewing
machine)
in
in
clockwise.
it'S
very important part to executes needle
can't
execute nee die upldown position fUnction.
OFF, set automatic test function close.and
controlled running by operation pedal.
of
needles, After a while, and then The
;;;r
.
;;_;
ON
is
shown 1, represents
or
off
1250RPM, " shown:
I.
2. 1500RPM.
3.
1750RPM.
2000RPM, as shown:
4.
2250RPM, as shown:
5.
6.
2500RPM.
2750RPM, as shown:
7.
.3000RPM, as shown:
8
9. 3250RPM.
10. 3500RPM, as shown:
II.
12.
\3. 4250RPM,
14.
15.
16.
"
as
as
as
3750RPM,
4000RPM,
4500RPM,
4750RPM,
SOOORPM,
3.3 Needle Stop(up/down)
The system can execute needle stop(up/down) position by the synchronizer with
coder,
1.
The
installation
of
the synchronizer to the jack
cable
to
ON posilion{3.2.1 The Five parts Switch Setting), to set needle slop
position(needle up/down position).
(bit4-0000-bitl
shown:
shown:
shown:
shown:
as shown:
as
shown:
as
shown:~-
as
shown:
(bit4-000!-bitl
~fm
Cbit4-00IO-bitl
~:&J
(bit4-0011-bitl
ttm
(bit4-0!00-bitl
W}JJ,
p.1,:Jf:;~
(bit4-0IOI-bitl
.
~
Cbit4-0IIO-bitl
~
~~'"-'::~:!
(bit4-0lll-bitl);
\hi~-1
iS~~?---;-:.i
(bit4-IOOO-bitl
1-.;.~,,__,
[i~tJ
Cbit4-1001-bitl
(bit4-IOIO-bitl
(bit4-1011-bitl
0~
(bit4-1100-bitl
111~1
(bit4-IIOI-bill
!iT;;;
,· .-·.
<bit4-IIIO-bitl
:rm
Cbit4-lll I -bitD:
~;t~-
.
·,
~~t;
Position
of
synchronizer
);
);
):
),
);
>:
):
):
);
),
);
),
),
);
(external),
shown
of
PCB. Sets the part 4
as
follow:
of
Connects the
the five parts switch
1.3 Specification
Controller
Motor
Type
Voltage
Range
Frequency
Input
Power
Max. Sewing Speed 5000rpm
Max.
Torque
Weight
(including
Dimension
2
Installation
Instructions
2.1 Installation steps
Step
1: Install the lifting bolts,
holes, drill the
Step
and
hole
as
2:
install the
motor
then fix the motor.
Fig.3 lifting bolts CA.
shown
Type
Range
motor> 7.0Kg
for
Down
hang
if
the
board
in Fig.2, and Install the lifting bolt into
Fig. 2
(see Figure 3
and
AH21-55
AC
Sever
AC
220 V ±Zffio
50Hz.
375X325X280mm
motor
of
the
sewing
_55_:;~
Figure
4).
.:."~
B,
C)
Fig. 4
Motor
60Hz
700W
3Nm
machine
______
Hang
the
motor
installation figure
has
no
the
hole.
~~:~;.:?
'-:.--
-:--··--'
.::o
motor
on
positioning
78
the
lifting bolts
3
Operation
In the speed control,
controller DIP switch setting
3.1 Connections
1.
The
is
shown
in
2.
The
cable
has
position.(when
3PIN)
3.
The
3.2
The
There
hardware
switch
of
external
synchronous
follows:
3.2.1
The
The
1. bit 1and
a)
the
model
;I';;]
b)
~.:ly
represents
c)
Instruction
there
of
motor
a plug
connection
the
power
fig.10.
connection
line is
of
or
two , the
using
an external
of
Fig.10 Fig.11 Fig.12
Switch Setting
are
two
is
for
Five
bits
bit
2 to
set
Picture shown is
is
over
lock
Picture
OFF),set
Picture shown
modular
The
the machine
encoder
Switch
model:
sewing
shown
the
circuit board.
five bits
five bits switch setting
t):~
·~
~1]
~
is
no
wheel-bert ratio
is
speed
controller cables
the
the operation
of
connected
motor
encoder
left side is the
synchronous
switches.one
switch
of
four
model,
and
automatic
Setting
is
shown
00
(bit1
motor
is
01
(blt1 represents
model
is
interlock
is
10
(bit1 represents
the
pedal
fig.13
and
parameter
motor
shaft.
through a SPIN interface, and the connection
cables
motor
HALl
encoder , not
cable
is
is
four
bits
is
for
the speed settings
tum
direction
test
set . The
in frg.13:
bit2
are
ON
sewing
setting,
is
shown
in frg.11:
line, the right side
on
the right side
shown
in
figure 12.
bits,the
other
of
the
motor,
explicit
represent OFF),
and
bit 2
motor
OFF
and
bit
2 represents
so
The
Motor
is
is
five bits
of
the motor.
whether
operations
set
speed
encoder
for
of
the plug
needle
in
the
The
or
not
are
of
as
~*:~
Fig. IS
2.
Wheel-belt
encoders
no
HMI,
care it.because
3.
Stop
Power-on the system, turns hand wheel clockwise,
light to dark, this position
dark
to
match with
the needle position.then fasten
4.
backward
the pedal,the machine
stop at the
and
st.:~p
5.
Needle
(see
fig.18).The
switch
setting
3.4 Error Codes Instructions
ratio
test
(The
conditions):
so
if
needle
light, this position is
mechanicallocalion,please
Pedal
needle
at
the needle
upfdown
to
up
location.
the
switch
this
finding
the
machine runs
it
is
correct(normal phenomenon).
up
and
down
is
needle
needle
fig.16 fig.17
needle
up
will stop at the needle
up
position, the
up
position.
position
machine
will
The
machine
to
down
function
is
machine can
setting:
the
position:
setting:
be
location.
auto-test
more
1 circle at first times, please don'!
stop
needle
up
position.
When
down
position.
loose the screw, then adjust films
screw.)
At
the
There
at
will
makes
needle
be
up
motionless,
is a switch
set
motor
set
"--
fig.18
only
applicable
wheel-belt
up
when
(if
the
motor
position
up
position
at
needle
the LED
ratio. In
and
down
the
LED
of
needle up/down position is
circulate,
if
if
the
machine
otherwise
In
front
during
down
in a synchronized
order
to having
is
shown
as
follow:
of
syncronizer
synchronizer
pressing backward
of
position
was
the
the
setting
is
and
correct
already
motor
controller
the
during
take
is
from
from
not
will run
box
continuous blinking
green
light and the red
larger
than 10, and
light
plus
10.
of
red
light
light
blink alternatively, it
the
number
in
short
intervals represents the code
fault
means
is
the
continuous blinking
of
the
4 Recovery processing and maintenance
error
code
01
03
05
07
08
11
13
15
16
17
18
19
meaning
hardware
syslem
over-voiJage
operation
electrical
deJected
failure
Motor
Synchronizer
failure
Motor
HALL
Motor
over-speed
protection
Motor
ESD
Motor
Speed
alarm
overttow
low
voltage
In
current
circuit
Stalled
failure
reversion
fa~ure
overload
encoder
Turn
not
than
controller
re
Shut
Jhan
the
re
Tum
such
'"
Disconnect
damaged.
checking
controller
Shut
fell
replace
re
Tum
off,
controller
Tum
not,
the
Tum
not
Tum
not
Tum
not
Shut
of
controller
inform
wotk.
Shut
lace
controller
lace
off.
lace
restore
IIy
controller
work.
work,
work,
off
275V.
off
off
off
off
the
system
PIMse
down
the
148V.
please
still
the
controller
down
the
please
still
the
conlroller
the
system
failure
happens
"
the
or
and
correction,
and
down
the
restore
the
synchronizer.illt
the
controller.
the
system
it
and
and
off
the
system
several
and
the
system
lease
the
system
lease
off
the
system
!ease
down
the
sml
manllfacturer
power,
replace
it
controller,check
restart
does
not wotk
and
infonn
controller,Check
restart
the
does
not
and
inform
power,
frequently,
controller
power.
if
there
is
if
infonn
the
manufacturer.
power.the
detection
it,then
restart
power,
restart
the
inform
the
manufacturer.
power,
more
times.
Inform
the
power,
rePlace
the
power,
rePlace
the
power.
re
lace
the
power,check
does
not
work
solution
restart
it
after
and
in!onn
input
the
controller
when
the
tnput
controller
wotk
when
the
restart
It
after
check
something
the
system
the
stlll
does
check
if
the
system.
tum
on
if
su-ch
failure
manufacturer.
restart
the
controller
restart
the
controiier
restart
the
controller
and
make
after
Restart
manufacturer.
manufacturer.
ask
of
system;
If it
again
that
the
30
seconds.
the
manufacturer.
power
after
the
voltage
power
voltage,if
after
the
the
voltage
30
seconds
and
inform
if
the
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