Zoje ZJ842 User Manual

Page 1
HIGH
SPEED TWIN
NEEDLE
LOCKSTITCH
SEWING
MACHINE
itt:
PARTS
ttl
ZO
Ill·
JE
BOOK
ttl
Jllil
SEWING
It
~11
iliR
H2
MACHINE
fft
fij
CO
BR
~
.. L
61
TO.
Page 2
A.mntfBftJ:···
................................. 1
K.~~tJ1~
.................................
17
B.:ftfftJL#;J
c.
EfiJJtpfiL#;J
D.~#tJL#;J
E._f:~tJL#;J
1.1!lE~t1L#;J
H J.ifijif!ttJL#;J
....................................
....................................
......... ···
...............
··· ... ···7
....................................
· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
...................................
5
9
·11
·13
3
L1.i:t~Eii~t1L#;J
G.~#~tll~·········
M.11J~~ftf:····································21
Zl.~ftf:tfB~
Z2.~ftf:tfB~
Wa.¥15-*i-~
· · · · · · · · · · · · · · · · · · · · · · · · · ·
························21
.................................
.................................
..............................
·19
23 27 29
Page 3
Notes
for
using
this
parts
book.
l.This book was prepared based on information available in January
2.Parts
3.Parts supplied complete assemblies
are
subject to changes in design without prior notice.
are
circled
by
a dotted line [ = ] o
CONTENTS
A.Machine body .................................. 1
K.Lower shaft mechanism ...............
2001.
17 B.Needle
C.Presser foot mechanism .................. 5
D.Feed mechanism .............................. ?
E.Upper chaft mechanism .................. 9
H 1.Rotary machanism ......................
J.Lubrication ...................................... l3
bar
rocking mechanism ..... 3
11
L1.Threading mechanism .................
G.Feed shaft mechanism ..................
M.Guage parts ...................................
Z1.Accessories ....................................
Z2.Accessories ....................................
Wa.Warning labels ............................
19
21
21 23 27
29
Page 4
A
tJb'~
iftS'l}
/ Mac
6-~
9
hine
body
7
~
Page 5
A
tJL'ie$7}
/Machine body
1¥%
ftt:%
fi:l:
2 1 3 4 5 6 7 8
201-0060 SD-06090640 WP-05305 SD-8090840 201-0110 SS-4111040
1 1 1 1 1 7
9 2
13 13-1 13-2
14 14-1 14-2 15 15-1 16
201-0455 201-0460 201-0470
201-0485 201-0490 201-0500 201-0515
201-0520
SS-2130432
1 1 1
1 1 1
1 4 1
f$
1S
tHJiUi
iii~
oo~J:~n
iii~l:~fr~ll oo~-r~n
}filii~
Jfilii~~n
tJLft
DPX5( # 14)
<ftM
25.4mm
li:tt~mftt:
li:tl~ ~m~
t~tt~mftt:
tift~ ~m~ ffitt~mftt: Witt~ ffitt~~Jtt:n
!;J.I*JJID
POSITINING FACE SHOULDER W
ASHER,SPRING SCREW,SM3.57 REAR SCREW,PAN NEEDLE
<FOR SLIDE SLIDE DOBBIN
SLIDE SLIDE BOBBIN SLIDE SCREW,FLAT SET
NAME
OF
PARTS
PIN
PLATE
SCRING,
COVER
SM4.37-40X10
DPX5(#14)
NEEDLE
PLATE PLA
GAUGE
ASSY(L)
TE(L)
WINDOW
PLATE PLA
ASSY(R)
TE(R)
WINDOW
PLATE
ASSY(F) SM3.18X4
SCREW,SM5.16
~it
SM3.57
MAX.1)
9
9
9001-1 9002-2 901 903 905
<~~~ftt:>
2
tJLft
DPX5( # 19)
"OPTION NEEDLE (FOR
2
ID.ft
DPX5NS(#9)
<~~*F~>
1
qt:tt\H'J;~Jl!\!
1
~)(tift;*F/l!\!
1
fe:~*F~
1
~#.~~
1
~it!!*F~
NEEDLE
(WARNING
LABEL,OPRATION LABEL,OPRATION MARK,INJURY LABEL,ARROW LABEL,GROUNDING
PATRS"
DPX5(#19)
"Shin-gosen")
DPX5NS(
#9)
LABEL)
CHINA ENG
-2-
Page 6
B
~tfftJ
L
~
/Needle
bar
rocking mechanism
,
______
___
______
___
_
___,)+-
'
.,-
4 3
rr
(···
18 17 16
15
7fd=
Page 7
B
ti·ff;f)L,f:tj
/Needle
bar
rocking nechanism
FflJ
1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9
2 3
4
5 6 7 8
9
10 15 16 17 18
14~}
201-0645 201-0660
201-0630
SS-5060356
201-0690 201-0720 SS-4090840 201-6010 204-0620
201-0560 201-1040
SS-3162020
201-1060 SD-8200624 NS-8200524
201-1070 SS-3161820 201-0570 201-0090 WP-05016 WS-05612 WS-6090440
~;_
1
tHfx~,
1
~ft-4111
mm
1 2
'i'f!fJLt-fti
4
~!fJLMti~fr
1
ftff
1
ftff~~tt
1
ttff~~tt~n
1
=:P~~ff
1
ttffx~i'l't~
1
~4111Htr4111~
1
~4111:A:~ff
1
m.~n
1
~4111,Mi1f
2
~4111~1f~n
2
~4111~
1
~411111bWi
1
~411111bm~n
1
~41111§4111~
1
fPtl1~
1
1fltl1~~~~
1
fPtl1~~-~~~
1
f?m~m.~n
liF
il
~4111~IH4
4X25
1ft~
flJ:
NAME
NEEDLE NEEDLE PIN,TAPER GUIDE
BAR
BAR
4X25
PLATE SCREW,FLAT NEEDLE NEEDLE
NEEDLE
SLIDE
NEEDLE
NEEDLE
NEEDLE
BAR BAR BAR
BLOCK
BAR
BAR
BAR
BROCK
ROCK
SCREW,SM6.35 NEEDLE NEEDLE
BAR
BAR NUT,SM7.94 NEEDLE
SCREW
NEEDLE FINGER W
ASHER,PLAIN
W
ASHER,SPRING
SHOULDER
BAR
,SM6.35X18
BAR
ROCK
GUARD
SCREW,SM3.57
OF
PARTS
ROCK ROCK
SHAFT SHAFT
SM2.38
CRANK CRANK
GUIDE
ROD
SLIDE
SHAFT
CONNECTING
ROCK
ROCK
LINK LINK
CONNECTING
SHAFT
5
2-4.37
*t!:
ASSY
BLOCK
BUSH(L)
ROD
SHAFT
CRANK
BUSH(R)
-4-
Page 8
C
J.li11$:t:Jl~
I
Pr
esser foot nechanism
6,-
~
I
L
__
.J
7
8-1
.
M
l~~
&-~:.
·:~
-5-
u
Page 9
C
ffi))!p~JL~
I Presser foot mechanism
ff~
I 2 3 4 5 6 7
8 8-1 8-2
9
10
II
12
13
I4
I5
16
17
18
ftf~
fl:-ll
G0307-8 SS-7161028 GS513-8 GL202-8 GX483-8 B1-07614 20I-2030
20I-2I95 I
201-2200
SS-8151028
201-2060 GR923-8 GS451-8 G0332-8 I
201-2250 SS-2161728
NS-8160328
201-2305 20I-2040 201-2050
f$
1'l
.
f:li;ff~~
I 1
Biff~~~n
I
i}ijf:li~U
1
i}ijf:li~-fll:
1
Biff~-~tt
1
f:li;ff~-
Jji;ff
1
Bi
ff
1
Biff~~
I
Biff~~~n
1
Biff~f!-8~
1
f:li)Jt.ptfief
1
BiJI!Ptlief~U
BiJI!Ptli¥-~U~II
I
MH!!WrJiJtoc
1
li*~HtrrJ;Jtocijijl:li~U
1
ll*~lliJrJ;jtljiJijf:li~-fll:
I
li*~!Wj~tlj
1
»*~Htrt!m
1
ll*~rJ;Jj~tJj~
.
~~~IHtf
PRESSER SET PRESSER PRESSER SPRING PRESSER PRESSSER
PRES.BAR [RESSER BOL
PRESSER PRESSER SCREW, WASHER TENSION SET NUT, PRESSER PRESSER WASHER
NAME
SCREW,
T,SM5.95
SCREW,
SM6.35
OF
PARTS
BAR
BUSH
SOCKET(CP)SM6.35 ADJUST ADJUST
SCREW NUT
GUIDE
SPRING,
-5
BAR
GUIDE
BAR
BAR BAR
PAN
RELEASER
BRACKET
GUIDE
LIFTER LIFTER
M3.5X12
PLATE
BRACKET
(FT)SM6.35
BAR
BAR
LIFER
LIFTER
LEYER
LEVER
~it
W /SCR
STUD
ASSY
SHAFT
19-1
19-2
21 22 23 24 25 26 27 28
201-2310 SS-7110440
B2-3505 SS-4090840 NS-8090340 201-2220 SD-6160628 201-2290 201-2230 SD-71220340
1
»*~Htrt£m~ll
2
»*~Htrt!m~l!lt'n
1
»*tll!Wtocm•
1
»*tll!Wtoc~n
1
ll*tllllil
toc
~~
-llJ:
1
ll*tll~!Wfi-Strff
1
ll*tll~fi-Smff~U
1
»*nr~7tmff
1
»*nr~fl-ff
3
ll*tlltl!:ftff~U
SET SET
SPRING SCREW, NUT, 1 SM3.57 KNEE SHOULDER KNEE KNEE SHOULDER
SCREW
COLLAT
SCREW,SOCKET(CP)SM4.37
PAN
SM3.57-40X14
LIFTER LIFTER
LIFTRE
LEVER
SCREW
SM6.35
CONNECTING
BAR
SCREW,
SM4.76
ROD
-6-
Page 10
D
.ili*'!-.{:J'L~•J
I Feed mechanism
4
-1
39-@
29
4-2
35
~
37~
l----
23
~
~qrJ:
10 9
1
11
10
__
----·:3
.
-----
Page 11
D
~*4fJLftJ
I Feed mechanism
1¥%
I I-1
1-2
1-3
2 3
4 4-1 4-2
5 5-1
8 9
10
11
12 13
13-I
13-2
13-3
I3-4 I3-5
18
19 20 21 22 23
25
26
27
28 31 32 33
34 35 36 37 38 39 24 29 30
14~
20I-I835
201-1850
SS-4111040
201-1670
SS-41206632
201-1795
201-1800
201-1820
SS-7161040
201-1890 201-1900 RC-05808 201-19IO
SS-3161828
20I-I965
20I-1970
20I-I980 G03I6-8 GS494-8 GR976-8
GX235-8
GW-216-8 201-I930
SS-7150828
201-1950
SD-6150828 RC-08010
WP-10510
201-1700 SS-4090740 B5-20012 201-1690 SS-3121032 WP-05008 B2-08010 201-1680 SS-4120632 201-1940 SS-7150628 20I-2020 201-2000 SS-7150828
f(j!
I 2 4
1
1
1
1
1
1
1 2
1
1 2
1
1 1
1
I 1 1 1
I
I
I
I 2
I 1 1 3 1 1 1 1 1 1 1
2
1
1 1 1 1
t
f#F
~
;fJlifnJ
IHIIJ~IH4
it~~fli
it~~fli~fr
fflltttr!~m
~;fJliJUH!IJ~
~1tlifn1~*'11~n~n
~
;fJl
~;(Jltlfii9J:iiff
tm
i9J
:it
14
J1·
ffm
14
i1ift*'IJ;i\
~1tlfiH:~~
~1tlfiH:~~~n
~;(Jltlfii9Jtt:iifli
iti;fJJ!Ibmm
~-
~1tlllbm
~;fJJ!Ibm~n
ft~e*'Fntm14
ft
~e
ifn11l
~n
ft~~nt
ft
~E!
*'F
11l
~
fHE!*T-lll~fr
ft
~e
ifnJ
11 ~ ff
o
ru!
lf:z;tJm
lf:i;b'fl!j~·
ft~e~
ft~~~TI'r~n ft~e:iiff
ft~e:iiff~n
fiiJti~
f.
*'II~-
ffllti~'f~tli~IIJ
fillti~
'f*'ll~tli fflltt~'f~t&~n ffllti~'f!l:TI'r.
1\NTI'l:fli
IIN11t:t&~n
IIN11t:~fr~IIJ
ft~~~-
~-~~
~-~~~n
~
;fJl
ifnJ
~
{iH)*'IJ
~
;fJlifnJ ~ uiH,
fill
tit~ ffllti~-f­fJJtl~
1
*'11 ~ n
-f-
*'II
-f-~fr
FEED SLIDE SCREW,PAN
FEED
FEED SCREW,PAN
FEED
FEED
NEEDLE
LEVEL SET
FEED FEED
RETAINING PEED SCREW,SM6.35X18
STITCH STITCH STITCH LENGTH CONTROL SCREW,SM4.76 0
IIJ
POSITIONING SPRING FEED SET FEED SHOULDER RETAINING W WASHER SCREW SPRING REVERSE SCREW SCREW SPRING,FEED SPRING SCREW,PAN F'EIDREBULAIDRECC.FNIRICWJIDl.%\Fr SET REVERSE REVERSE SET
NAME
REGULATOR
BLOCK
REGULA
REGULATOR
ROCK
ROCK
ECCENTRIC
SCREW,SOCKET(CP)
ROCK ROCK
ROCK
RING
REGULATOR
SCREW.SOCKET
REGULA
ASHER,PLAIN S 10
PAN
PAN PLAIN
SCREW,SOCKET
SCREW,SOCKET
OF
PARTS
GUIDE
SM4.37-40X10
1DR
SLIDE
SM4.76-32X6
CONNECTING
CONNECTING
BEARING
WHEEL
ARM
LINK
RING,SHAFT
RING,E6
ARM
CONTROL CONTROL CONTROL
PIN
TOR
CONNECTING
SCREW,SM5.95
RING,E8
SM3.57-40X7
LEVER
HOOK
STITCH
LEVER
STOPPER
SM4.76-32X10
M4.76
REGULA
SM4.76-32X6
LEVER
ST.
STOPPER
DIAL SCREW DIAL(4)
PLATE
ASSY
PLATE
BLOCK
S,5.95
TOR
SM5.95
SM5.95
A.ASSY
ROD
ASSY
ROD
WITH
SCR
SM6.35
ASSY(4)
SUPPORT
ROD
SHAFT,ST
1\li±
-8-
Page 12
E J:f!IJ;fJLf!J
I Upper shaft mechanism
1
2~
.
rr
10
9
~
-
19
2
_a
_
Page 13
H 1
ME~lJL~
I Rotary mechanism
1¥%
3 4 5 6 7 8 9 10 11 12
13
14 15 16 17 19 21 24 25 26
27 27-1
1lf~
SS-4162528 WP-07034 201-1320 201-1200
RD-10810 201-1210 SS-1120532 201-1190 201-1270 201-1280 WP-05008 NS-80203 21-1300 SS-1121032 201-1140 SS-7090840 201-1160 201-1370 SS-5090440
201-1385 SS-6151228
f£:1:
2
~~[lii)E~fr
2
~~[lii)E~fr~ll
2
~fdLl:WJ~
2
WI
7fdlfil
2
*tt*dl*
2
~WJJ:WJ~mll
2
~W~rWJ~
2
~W~rWJ~~tr
2
7Hiliff
2
1ttlf!i4Jliff
2
1ttlliffli~Wl
2
1ttlliffli~Wl~ll
2
1ttlliff~~WJ~HJ:
2
f!i4Jff*dl
2
f!
14Jff*dl
2
1ttl~
2
1ttl~[lii)E~fr
1
IN~f:!U1(ti:)
1
IN~f=!fl(~)
4
IN~~fl~fr
2
Wl~~tim.1ti:
2
l!Jt~~li~fr
15
i:ii
f$
[lil
~'fr
NAME
SCREW, WASHER
ROTARY
THRUST
NEEDLE
STOP
RING
ROTARY
SET
SCREW,
OPENER
OPENER
OPENER WASHER,
NUT,
SM4.76 OPENER SET
SCREW,
OPENER
BOLT, GEAR GEAR
SOCKER GUIDE GUIDE
SCREW, PINCH
SLEEVE
SCREW,
OF
PAN
SM6.35-
HOOK
SHAFT
RING
BEARING
HOOK
SHAFT
(CP) LINK LEVER LINK
SHAFT
PLAIN
LEVER
SHAFT
(CP)
SM3.57-40X8 (L) (R)
FLAT
SM3.57
ASST
SM5.95
PARTS
28X25
SM4.76
M4.67
SM4.76
BUSH(U)
BUSH
(D)
~11
28 29 30 31 32 33 34 35 36 37 38 39 40
3-1 23-2 41
201-1110 SS-3221032 201-1540 RC-04006 201-1520 SS-7110640 SS-1161740 WP-04705 201-1600 SS-7110640 201-156 201-1580 SS-8090840
1
ifnj~ff~~
1
ifnj~ff~~~fr
2
ifnj~ff
1
iJJifff-f-11
1
tt.fft~
1
tt.fft~~fr
2
~~i?nllf~~
2
~~i?nllf~fl
2
ifnJIE1$HH
4
WUR~
[lil
~fr
1
ifnjlf~ff(~)
1
ifnjlf~ff
2
ifnjlf~ff[lii)E~fr
<~'Fll1lf>
1
1$E~ffi.1lf
1
ME~m.1ti:
~~L\
2
(
ti:)
ADJUST
SCREW,PAN
ADJUST
RETAINING SET SET
ROTRY
W
ASHER,PLAIN ROTARY SET PRESET PRESET NEEDLE
<FOR ROTARY ROTARY BOBBIN,
BAR
SUPPORT
SM4.76-32X10
BAR
RING,E4
SCREW
COLLAR
SCREW,SOCKET
HOOK
BASS
ADJUST
S4.37
HOOK
BASE
SCREW,SOCKET
LEVER LEVER
SET
(R) (L)
SCREW,SM3.57
STANDARD>
HOOK HOOK
ASSEMBLY ASSEMBLY
ST
(CP)
SM4.37
SCREW
ADJUST
(CP)
SM4.37
DIAL
-12-
Page 14
1 . ·- .
ti
1J
M
ffiS
7t 1 L . ubncation
37-m!)
10~ld
9
11
~
~95
@>-
f--ss
87
Page 15
1
~ijm&~7}
I Lubrication
J¥~·
3 4 5 6 7 9
10
11
12
13
14
15
16
17
IS
I9 22 23 24 25 26 27 29 30 3I 32 33 34 35 36 37 38 39 40 43 44 45
SS-4090840 201-2440 201-2450 SD-8160728 BI-09010
201-2470
201-2480 1 SS-4121232 201-1640 1 SS-4090540
201-0600
201-0590
201-1050 SS-4090540
201-I870 SS-4080440
201-1150
SS-4090540
201-2495 SS-312I032
WP-15008
R0-03035
201-0700
TA-OI20601
TA-OI20602
201-0750
201-0570 MZ-301504 MZ-10060 MZ-30035 MZ­MZ-24I509 MZ-70030 MZ-95014 MZ-201202 SS-3090640 MZ-50011
46 47 48 49 50 51 52 53 54 54 55 56 57 58 59 60 61 62
BP-4828190 BP-4828280 BP-4828390 BP-4928160 BP-8050165 BP-4828090 BP-4828180 BP-4828240
CQ-15530
CQ-I5200
CQ-30030
CQ-40025
CQ-40072
CQ-40138
CQ-40040
CQ-30710
CQ-40350
14~
31I505
~ft.
!I!
8 2 2 2 2
1 1 1
1 1 1 I
I 2 2 2
1 2 2
1
1 2 6 1 2
1 2 2
1 1
1
3
1
1 4
I
1
1 1
1 1
I
I
I 1
I 1 1
I 1 1 1 1
t
ffi\
t~
f1
SCREW,
SCREW,
SCREW,
SCREW,PAN
RUBBER RUBBER OIL OIL OIL OIL
WICK SCREW, FELT FELT WICK
WICK SCREW, WICK SCREW, OIL
WASHER,
0
NEEDLE OIL OIL OIL OIL FELT
CLUTCH FELT FELT, FELT,UPPER FELT FELT FELT SCREW, FELT WIRE OIL OIL OIL OIL OIL OIL OIL OIL OIL WICK WICK WICK WICK WICK WICK WICK WICK
[ill
illl
][
t~
tJ
il!l:ltiffili'i~ illl:liiffil~~ illl!iiffil~t~tr
illl:liiffil~fi
~~
tlHf
t:'l
illl
tJi
~~
~
ff
ffl
illl
ffi
tJi
~~
~
ff
ffl
illl
t&
~
n
***4illilll~x~
**44illilll
tttrx~J:illl~~ ftffl:~T-illl~~ illl~x~ illl~x~t~n
*:fliiffil~4i!Jilll~~
*
T-4illilll~~
T-4ill illl illl illl
~ x ~
:fliiffij
~4i!Jilll
illl
~ ~
][
ffi.
14
][
~
t~
tJ
][~t~nm
t~tr
~ ~
tnr
11
illli!OMII
ttff*~
illl~
illl~
~~~ff~
illl~
c£§
ttl!kT-c£§
il!l§
~~
~
ff
ffl
illl
iS
l:4i!J!W4i!J~illl§
1:4i!J~!W4i!J~l:c£§
c£§ tii7f:>lilll§
fa
7f
)l
illl
§
t~
f1
*:fliiffi1~4i!JilllfB
rp4i!J~~Wji~
il!l1!f(L= illl1f
il!l1!f(L=390) il!l1!f(L= il!l1!f(L= il!l1!f(L=90) illl1!f(L=180) illl1!f(L=240) illl1f
il!l~(L=200)
il!l~(L=30) il!l~(L=25) il!l~(L=72) il!l~(L=138) illl~
il!l~(L=400)
illl~
190)
160)
165)
75MML
4X4
(L=40)
4X4
(L=350)
NAME
ADJUST ADJUST STOPPER STOPPER
PAN
SUPPORT
SUPPORT SUPPORT
SUPPORT
PAN
SUPPORT HOLDER
TANK
PAN
RING,
CAP CAP CAP CAP
THREAD
SM3.57
TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE TUBE
(L=200) (L=50) (L=30) (L=45) (L=138) 4X4 (L=440)
4X4
RING
ORESSER
BIND
PAN PAN
ASSY
PLAIN P30 BAR
FELT
(L= (L=390)
(L=160) (L=160) (L=90) (L=180) (L=240) 75MML
(L=40) (L=350)
-14-
OF
PARTS
SM3.57-40X8
SCREW SPRING
PLATE PLATE
PRESSER
SM4,76-32X12
SM3.57-40X5
(U) (D)
SM3.57-40X5
SM3.18-40X4 SM3.57-40X5 SM4.76-32X10
M4.
76
CAP
TAKE-UP
SHAFT
L
190)
1\lt:
Page 16
J
~'Elffl'
t
flS
'l
}
1 L
ubricat
ion
®--95
<.§:>--
- 87
f-as
.JI
3--J
-15-
Page 17
J
rf£J7fHffHt
I Lubrication
1¥~
63 64 65 66 67 68 69 70 71 73 74 75 76
77
78 79 80 81 82 83 84 85 86 87 91 92 93 94 95 96 97 98 99 100 101
103
104 106 108 109
llO 111 112 113 114 115 116 117 118 119 120 121 122 123 124
{tf:~
CQ-40040 CQ-40250 CQ-40250 CQ-40040 CQ-40035 CQ-40110 CQ-40025 CQ-40070 CQ-40650 CQ-40040 CQ-15530 201-2430 201-0070 SS-4090540 201-2350 SS-4110840 201-0940
201-0910 201-1230 SS-4090540 201-2340 SS-4090540 201-2320 201-2330 201-0950 BP-4828005
CQ-40070 201-0930 TA-0120603 1 CQ-40035 TA-0120602 201-0950 201-0950 201-2540 SS-4090640 SS-4090640
MZ-400803
201-2570 201-2410
201-2390 1 201-2420 201-2400 MZ-302108
201-2560
BP-4828135 BP-4828300
BP-4828135
BP-4828600
201-2360
201-1460 201-2370 201-2380
WP-04010
SS-4120632
CQ-15430
·
~-
2 2
1 1 1 1 1
2
1 1 1
2
1
2
1 1 1
1 2 2
1 2
1
1 7
1
1
1
1
1 3
1
1 2
1 2 2
1
1
1 2
1
1
1
1 1
1
1
1 1
8
2 1
l$
t
nil~
nil~
4X4
(L==250)
nil~
4X4
(L==250)
na~
4X4
(L==4o)
nil~
(L=35)
nllti
(L==llO)
nil~
(L=25)
nil~
(L=70)
nllti
(L==65o)
nllti
4X4
(L==4o)
nllti
(L=530)
~ikrllffilc£§~
Wi~llR
Wi~llR~fi
nlllix~
nlllix~~n
qt41b~JanllM
nllli:!k:
r41hi~H~c£§~
r41h&~§~~n
fJ'Il)j
fJ'Il}j~fJ
~nil~
t:t:nll~m~
~•nali**
nali
(L=5)
na~
(L==7o)
qt41b~Jant!M
1±111!~
111!~
(L=35)
nllit1t&:~
~-111!ff:!k:~ ~-111lff:!k:~
111lffttik
nllffttik~n
ili!ff~l&~fr
r41h&~c£§
@!nil
it
~~~m:t-t~ ti:~~m:t-t~ ~~~m:llRl&f.t~ ti:~~m:llRl&
@l111!itnll§ 111lffttik
~lillidlitnlltr
ti:@Jidlitnlltr
nll*~nllff
111!it~natr
ntlli'AJl&
r41hqt~ni!M
nllliu~l&
naffi1~l&
@lilbi:~fr~ll
natrJil&~n
nil~
(L==370)
WICK WICK WICK WICK WICK WICK WICK WICK WICK WICK WICK SPACER DUST SCREW,PAN TUBE SCREW, OIL TUBE FELT SCREW, INTERRUPT SCREW, OIL OIL TUBE OIL WICK OIL OIL WICK OIL TUBE TUBE TERMINAL SCREW, SCREW, FELT SUB-TANK OIL OIL SUB­SUB-TANK FELT TERM OIL OIL OIL OIL TUBE OIL TUBE OIL WASHER SCREW, WICK
NAME
4X4 4X4 4X4 (L='35) (L=110) (L==25) (L=70) (L=650) 4X4
(L==530) PROTECTOR SUPPORT
SEAL
CALKING
PRESSER
FILTER MARK
CLIP
TUBE
(L==70)
SEAL
CAP
(L==35)
CAP
CLIP CLIP
PAN
SEAL SEAL
TANK
SUB-TANK
IN
ALL TUBE, TUBE, TUBE, TUBE,
SUPPORT
SEAT,PLUNGER
SUPPRT
TUBE
(L=370),
OF
PARTS
(L==250) (L==250) (L==40)
(L==40)
SM3.57-40X5
PAN
SM4.37-40X8
PAN
SM3.57-40X5
PLATE
PAN
SM3.57-40X5
SHEET
(L==5)
PAN
SM3.57-40X6 SM3.57-40X6
R,SUB-
L,SUB-
SUB-TANK R
SUB-TANK L PLUNGER OIL
SUPPORT
PAN
TANK
TANK COVER COVER
TANK
BRACKET
BRACKET
SM4.76-32X6
SUN-TANK
~it
R L
PUMP
PUMP
L
-16-
Page 18
K
r!ftilfJL,f:t)
--------~o~--~ugJ~~~f~J1J[L~~~----~a~-
I Lower shaft mechamism
Q 4
1
-==------]
r----,,-,15-2~
15-2~
19
I
5--------1
I I I I
I
I e 1 1 I e
I I 9 I
\...---
~3
~
~
~
r:-
II
11~1
5-1
IiLII
~
II
II
I\.
~-:v
r
9-1
.J
II
II
1
~
1
\.-
5
1
--,
~
I
5-1
---
I
I
I
I
1
5-31
_)
~
2 3
i~
15
13
-17-
Page 19
K
T'!Mi
r
tJL~
I Lower shaft mechamism
Jf;J%
1 2 3
4 5 SS-21
5-2 5-1 5
-3
9 9-
I
10-1
ftj
:-~
~:hl
201-1080 201-1435
20
1-11
00
201-1335
60540
SS-21
60540
SS-21
60540
201-1420 SS
-1
160340
20I-1475 I
201-1480 10-2 10-3 SS-716I240 10-4
L I L Il- l
13
14 15 16 17 SS-7161
SS-7161040
20
1-1500
201-1090 BI-02805 SS-6160540
SS-7061040
240
ffi;
-ti
J
r~triliJ~It~
1
r~tr·P41h~mfq:
2
4lh~l~tr
1
r4lh
2
~4lht&~mfq:
2
tliJ·
~ ~
Ul:
l~
tr
4
~~t~n
6
t&~t~f1
l
tt.
7
HiH~/f~
ft.
!f
fiH:~ ~
~f:
tr
1
4lh
7~ H ~~1HtF
J
m~4Jhi~
I
4lh7¥;
I
4lh~H!ft~:tr
r
·
~Ki
I
4lhi~~nf4:
I
r
4lh
I
m~iJ!lii1f
I
it.~l~f
I
r
·
l!;jj~~~~~
l r ·
l!;j
6004ZZNR
1t
~;;:E
1:!1:
t~:
l~ ~w
~~I
14:
·~,41J
J
~m
~
f
~*
n
J~
·IW
~
~
f1'1:
tr
~tl
'Iff
NAME
ROTARY ROTARY SET
SCREW,SOCKET
LOWER SPIRAL
SET
SCREW,
SET
SCREW,
SET
SCREW, ( CP)
VERTICAL
SET
SCREW,
BALL BALL SET SET
TIMI
BEARING
BEARING, 6004ZZNR SCREW, SCREW,
NG
TIMING
OF
HOOK
HOOK
BASE
SHAFT, GEAR
ASSY SM6.35 SM6.35
FEED
ECCENTRIC
SM6.35
ASSY
SOCKET SOCKET
PULLEY D ASSY PULLEY 0 ASSY
PLUNGER PLUNGER
SPRING SCREW,SM6.35X5 SET SET
SCREW, SCREW,
SOCKET SOCKET
PARTS
BASE
BUSH
(CP)
ST
(A)
SM6.35
BUSH
ASSY
SM6.35
WHEEL
(CN)
SM6.35
(CP)
SM6.35
SET
(CP)
SM6.35
(CN)
SM6.35
~j!
L
(R)
ASSY
-18-
Page 20
Ll
i:l:~~lli~.tJL¥J
/ Threading mechanism
s-V
s--&
-19-
-----
-~
Page 21
Ll
tt~ffi~{JI.fq
/
Thr
eading mechanism
~··~:~
'f"J.
1- 1 1- 1- 18 1- 1
-1 1- 1-2 1-1-3 1- 1-4 1- 1-5 1- 1-6 201-
f
lf
f}
201-0165 B4-17713 201-0170 85-1040501 85-1040502 201-03
15 2
SL-6060632
0190
fiiit
1- 1-7 201-0250 I 1- 1-8 1- 1-9 1- 1-
I- I-
1- 1-
1- 1­1- 1- 14 201-02
1- 1­1- 1-16 1- 1­1- 1­1- 1­1- 1-2 1
1- 1-22 1- 1-
1- 1-
1- 1-
2 3 4 5 6 7 8 9
10
12
II
13
201-0260 SD-6090
10
201-0280
II
201-0270
12
201-0220
13
201-02
15
201-0240 B4-12404
17
201-0230
19
201-0080
20
SS-4090540
201-0290 201-0300
23
201-0380 24 201-01 25 SS-2
201
080640
-00 NS-81 SS-3090840 201-0080 SS-4090540 201
-0020 I
SS-4110840
201-0030 201-0040
SS-5090440
201-0440 MZ-330807
140
10
00
80
10
528
fh\
~
l
:9E!l~m
2
~~ft
I
1fe~fjt'f:~
I
b'ls
I
h1l
m~~~l~ffi.
I
$f.
I
~~t'f:-RJ
.ft~~~
l
f~~~~
2
.ft~~t&~~~1
.ft~~f-1·
I I
f~~fl-
4
~~t&
2
~~~~
2
:*:~
4
l:t~:!R:t&
2
.i:J:~~
2
~~lt'f:~
I
~~ftiiJlHI~.t&
I
~'Iff
I
~k
I
t=~
I
~~Ji
I
~~~fl&
I
~'H
2
=:
2
=.:
I
~~Wi~-11~~~~m~rr
I
m~
I
m~
fll:
~
fli
(Lr.
)
~fli
(
::t.
)
ftl:
~~r.u~rr
(L)
(R)
:
U~H~
~
m
.wt-
~i]
t&
II~~~
lllU~
~
t'f:
1 1
~
WiiJ.~J!lfi
.ttx
~
iJ.~
llw..ttH~f:n
-tH!Hw:ff
I
~~~~~~rr
I
l~.i:J:~~
I
A:.i:J:~~
3
~
~~J~t!~1
I
~~~
I
~~~=Eta
UPPER SPRING,TENSION TENSION THREAD THREAD THNSION SCREW, TENSION TENSION SPRING, TENSION SHOULDER PIN, TE PIN, TENSION TENSION DISC TENSION TENSION THREAD SPRING,PRE-TENSION TENSION NU TENSION SCREW, SPACER COLLAT STOPPER ADJUST SET
THREAD
NUT, SCREW,SM3.57 TENSION SCREW, PAN SM3.57-40X5 TENSION SCREW, PAN ARM ARM SCREW, ARM FEL
NAME
OF
THREAD
STUD TAKE TAKE-UP
SPRING
SM2.38
NUT
RELEASE
SCREW,
NSION
DISC
NUT
GUIDE DISC
T
SPRING
PAN
SM3.57-40X5
SUPPORT
THUMB
SCREW, (CP)
RETAINE
SM5.95
SPRfNG
RELEASE
SM4.37-40X8 THREAD THREAD
FLAT
THREAD
T
PARTS
TENSION
ADJUST
-UP
SPRING SPRING
GUIDE
ASSY
PLATE
RELEASE
SM3.57 ELEASE(L) RELEASE(R)
PRESSER
(A)
STOPPER
SM3.
18
R
STOPPER
BAR
GUIDE GUIDE
(U) (M)
SM3.57
GUIDE
(D)
ASSY,
L R
~it
D
-20-
Page 22
G
.Qi,fl
~----~
~$1llfJL.#.J
I F d
ee~s:haarft
mechanism
M
H~ll~itf
auge part
:
I G
1-1-
1
-2~~
-=.
rL
4
3
4
2
8 - - )i
7~
-21-
Page 23
G
:i2Sf
~$drtJL#;J
I Feed shaft mechanism
Jt;-~
f4:-~
1 201-162.0
201-1
2 3 4 5 6 7 201-1 8 9
10
II
630
SS-7161028
20
!- 1
610
201-1780
SS-2160440
720 201-1730 WP-07310 SS-71 201-1750
12 SS-41
l3
14
15 16
WP-06506 SS-4081040 NS-8080240 201-1740
17 SS-41
M
r.
iJ~55:14
}f.'
I
1-2
2
3
4
5 6 7
8
•'J
1-1,
ft
j·J
'7
201-0675
SS-6090440
201-0100 SS-6110640 SS-5110640
201-2155 SD-6090540
201-1760 SS-7080744
50628 51428
11240
I Gauge
I,
f;{n.
}!!
1
L
2
L
2
4
L
l
2 1 1 1
L 1 1
L
2
~
f41>
ltits~
~1fiu
~~~
~ lti~~ffi~ lti*'l-~b~b~~mltE~t!l:1 lti~~4ih
J.l:ff'~lf-
J.i:
)j:~
)j'·~ltj
!lf ~~m~~'H
tt~:)l
tt
tti
**"'
*~~
){:~!HIM
!f~rlliMl~tJ
h
~
ffUf.
~UJ
·
~iim~m
"::~
~m
~t~n
z-
JZ.~m
~
~t!
nm~
)f:
iff.!~
t~:'ff
)f:iJ,UUt:·m:
part
f,{
I I,
m.
I
rl·:fr-m:'MJH*
2
HH.m:V,t*:~u
I
tl·~
I
r~~~t:'H
I
H~~HJ
I
[li}~lffi.f
I
JIJUV~t:tr
I
*~~;f
2
**"'
Z.
~
I
1
f:
mitE
.fff;
~WIH
NAME
FEED FEED SET FEED SET FEED FEED FEED
SHAFT SHAFT
SCREW,
ROCK
SCREW,
BAR, BAR,ST
BAR RHRUST SET
SCREW,
FEED
BAR SCREW, WASHING, SCREW, NUT,! FEED
SM3.18
ROCK SCREW,
NAME
NEEDLE
OF
SOCKET
SHAFT
SM6.35
ST
SHAFT
RING
SOCKET
FORK
PAN
SM5.95-28X14
PLAIN
PAN
SM3.18-40XL2
BASE
PAN
SM4.37-40X
OF
CLAMP
SCREW,SM3.57
NEE
DLE
PALTE(ASSY) SCREW SCREW, PRESSER SCREW, PEED
SCREW
,SM4.37
FLAT
FOOT
SM3.57
DOG
,SM3.
18
PARTS
BUSH BUSH
S6
PARTS
ASSY
SM4.37
ASSY
(L) (R)
(CP)
SM5.95
ARM
SM6.35
12
~7:1:
~1':1=
.
-22-
Page 24
Zl llHi'f
ffiiH}
I Accessories
3 2 l
~
~-l
13
-y
11
~
J
~J
21-1
~--------------
--
~
~
']:_
~2
0
_/
0
1-
9
k--21-10
.r·
21
21
-6-t!l
-s-{1
2
21-3 u
&
1-4
C{-2
I
21-7
39·3~
~
0
~
2
~
2a
30
--eJ
10
~
'
-23-
~
39-8 39-5
Page 25
z 1
~f-H
!fmHt I A~ries
ff-f3·
I
2
01
i'-1
:4)-
-2640
f,{
2 1 3 1 4 1 6 I 8 I
9 I
1.0 4
II 4
13 14
201-2620
-lrl-
.!L
1
llff
~:Y-d&f:.
t
f'-1:
~
ttl~))
ttl~JJ
~:~JJ
1\ffJ~.f.
(:k)
(!f)
(tJ\)
/dfJt&f·
.tJVfi
· DPX5(#1
.t!l-+1·
II!.\
1
-HL!kx.tt
1
ilh§'f
ffji
(tj\)
(:k)
4)
NAME
ACCESSORY SCREW SCREW DRIVER,
OF PARTS
BAG
DRIVER, 1.9X52
3.4X70
SCREW DRIVER, 4.7X250 SPANNER HEXAGONAL HEXAGONAL
NEEDLE
WRENCH WRENCH
DPX5(#1
4) BOBBIN, ST HEAD OIL
REST
TANK
2 3
~
tt
15 1 15-1 15-2 15-3 15-4 15-5 15-6 15-7 15-8 15- 9 15-10
.16 18
20 21
21-1 21-2 21-3 21-4 21-5 21 21-7 21 21 21-lO
GBS204 201-2640 201-2125
20
1-2075 201-2080 201-21 GR905 GS484-8 GL205
-6
GL204 GW217-8
-8
G0344
-9 201-21 SS-4090540
-8
00
-8
-8
-8
-8 10
~~~~t!H!f
2
i:t~~~~
1
i:t~~~~
1
iJIJ\Wt
1
~~4l
h
I
~~~
I
~~H
I
t~H
1
~f:'H
I
Jl:
li!J~&:
1
~n
2
*lt~
J
~H
I
-H
L
~ \rt
1
JWt£tJUI·
1
l)h 1,\t
1
l)hJ,I,t
1
JW.t~~TiU
1
JW.f.'~llLHil:~
1
JW.t~llLHJ.~tt:H
2
IW1!~
2
JWt~m
I
IW.t~SH!T.~
I
JfiJ~Iltl
1
ll~ilfJ
2
til
:
ilh
roiff
~
l
f11:
h
1
lLHJ.
~W
Yi
~ ~T
-&1.
iJ.~11
~
ro1
ml
~!'1:1
/!J
BOBBIN WINDER TENSION DISC TENSION SPRING B
OBB BOBBIN SET SCREW, SHOULDER BOBBTN WINDER SCREW,PAN
WOOD HEAD KNEE
OIL OIL KNEE KNEE BOLT, SM5.95 SET
NUT, TWlST RETA DRA SCREW,
ASSY
SPR
ING
IN
WINDER
SHAFT
WINDER
SCREW, (FT)
SM3.18
SCREW,
WHEEL
SM3.57-40X3.5
SCREW, ROUND
COVER
LIFER
PAN
COMPLYING
ASSY
PAN
LIFTER
SHAFT
LIFTER
SCREW, SM5.95
SM5.95
SPRING
INI
NG
RING,EIO
IN
PAN
SM3.57-40X5
SM4/37X5
SM3.18
STOPPER
M5.5X20
BAR
-24-
Page 26
Zl
~f.tftHfl5
Jt
1 A
ccessories
.
.
__
/
~21
' -9
~2
1-10
r-
21·6
21-s-J
l J
~~
53
-'1
51
~~
(}--2
~
21-3 u
-@l
f
21-4 21-7
29
28
30
~
~
~
1
-25-
Page 27
Z 1
Jf.·l;·
26 27 28 29 30 33 34
~Hf
tJ:$11-
i4
: -
~
GR993
- 8 2 G0321-8 GR9
40-8 4
GR950
- 8 GR932
-8 201-2630 201-
2630
I
Accesso
~r
_I!
2 8
4
1
I
ries
··
.fTr
.f/j\
t
:fJL~~~
tt&:m
:fJL~Wi
:fJL
m:rtw~
~
II}j
j~
'H
~
tj\ntJ~
ilb~~
IH11 :
HEAD R
UBBER HEAD NA
IL
OIL
PAN OILER OLLER
NA
ME
OF
HINGE
CUSHION
CUSHION
CUSHION
ASSY
PARTS
t.ltt
35 35-1 35-1- 1 201
201-2655 201-2660
-2670 35-2- 1 SS-41 35
-2-2 WP-
35
- 2-3 SS-41108
35
-2-4
WP-047
35-2-5
GBS204
35-2-6 39
39
- 1
GR926
39
-2
GS508-8
39
- 3
GS506 39-4 39 39-6 39-7 39-8 G
- 5
GZ286-8
GR894-8
GR895-8
GS503-8
R931
37 38
22032
055
10
40
'0
- 8 2
-8
- 8 I
-8
I
J:Jt{il~··
I J:
It
4
J:Jt
4
J:&:
4
~H~ml
1
J:Jt~W~Jilf
1
t:«f1~
-
r-
It
2
*~n!:~
I
l~t-?.~~
I
(df.~~nm.:h
I
~
H~
~H~
I
l~t£~~~~J~r
I
JMHQT!IE
I
~~~
I
rdf.~m~.f.i!
I
~~m
«*Jfl~{lj
------
I
------
J
j~lm
iif
{If
Wi
lf
:rl
{I
f
w;
ic
··~ltKl
&:JYi
~If
~1
1
.tJ'
i
~l ~ ~(t:
·
:~l!cr!/£(f:rr
1~
1w
1~1~··
:~t*~n
~~~
i't-
.:h 5C
J..
t!f:
rJ
.:J/
P.Jl~t:f:~T
~
:"
BELT BELT RUBBER COLLA
mi
SCREW,
rr
WASHER
SCREW,
WASHER, PLAIN WOOD W
KNEE KNEE
COVER COVER COLLAR
PAN SM4
, PLAIN
PAN
SCREW,ROUND
ASGER,
PLAIN
LIFTER LIFTER
ASSY
ASSY
R
.76-32X20
L5
SM4.37-40X8
M4.37
M5.5X20
S5.56
ASSY
JOINT BOLT, SM7.94 BOLT, SM5.95X20 KNEE KNEE KNEE
UFT
ER
BAR
LIFTER PLATE LIFTER PLATE
STOPPER. BOLT, SM5.95 KNEE
"O
HEIGHT
UFTER
PLATE
PTION PARTS"
GAUGE,
PORTRY
COVE
HOOK
GAUGE, NEEDLE & PRESSER BAR
R
8831
-26-
Page 28
Z2
fflitf
$#
I Accessories
-
-~7-1-5
.
.
17
-1-1o--fl
~
7-1-9
17-1-8
~
t----~
..------
117-
1-4-2
-----@i
I
l !
-----
__
~
__
1--
~
~7-1-7-5
7- 1
-3
~7
- 1
-4
j _
___
~
7-1-4-
_____
--
1
7-1
-1
17-1-7-4
"'
1
.,
I
1
em
®-
-27-
17-1-2-1 17-1
-2-2
Page 29
ZI
l~f·t14
~1H
}(~?t1t~
)
I Accessories(Standard)
f(.g.
17
- 1
17
- 1- 1 17-1-2-1 1
7-1-2-2 17-1-3 17
-1-4
17
-1-4-1
17
-1-4
-2 71-1-5 71-1-6
1
7-1-7-1
17-1-7
-2
17-1-7-3 17
-1-7-4
17
-1-7-5 17-1-8 17-1-9 17
-1-
10 17-1-11-1 17-1-11-2 17-1-11-3
17-1-11-~
17-1-12
1'P5
G0336 GL206 GZ285-8 GR900-8 GS462 GL207-8
G03
18-8 I 201-2590 G0370 G0338 GL207 GS463 GS462 GR720 GR750 GR927-8 201-2600 GS462-8 GL207-8 GBS204-8 201-2610
~
- 8
-8 I
-8
-8 3
-8
-8
-8
-8
-8
-8
!It
I
~~~Hlf
I
~~FJJ!fi'~~ilf
I
~14!rr·
~~r~~tt:m
I
~#i!J:~tg
2 rJtg; 2
$1}~~\:1
I
rJYi~t!tl~
~~J:~4f
l
ri:tt£~
t£1!1:1
5
~ttt~ffem~m
1
f
~1f~~-lij:
I
W:1f~~~n
3
~1E~J:~n
3
~&:
3
tlJ:;-t$k
I
~~H!Wo!
I
Mt&~fHf§~
I
1Jil
t£~
I
tmtX~lt!!.~t«-ftl:
I
*t't:lT
I
l:
i:t~~
;,.
t
tJtt-
~Jm
JHil
fit-
m
:lfli.?~!
~
t1
COTTON COLUMN WASHER,
NU
T, 5/ 8
CO
LUMN PIPE COLUM SCREW,
NUT,IM5 COLUMN SPOOL SPOOL WASHER,
NUT, I M5 SCREW. SCREW, SPOOL SPOOL SPOOL SPOOL SCREW,
NUT, WOOD TIIREAD
I M5
NAME
HOLD SJIAFT
STAND MAT CUSHION HOLDER
SCREW,
OF
STAND
PIPE
(D)
PLArN 16
JOTNT
PA
M5X14
CAP
ER
(B)
SPRfNG
PAN
(P
PAN
(P
BASE
PA M5XIO
RO
HANGER
PARTS ASSY (3D)
ASSY
3
2-5
WASHER) WASHER)
SUPPORT
U ro
M4.5X22
ASSY
3
M5X32
M5X
I4
(A)
~tt
I!
ll
II
!l
ll
ij
!t
II
ll
li
li
I;
1:
1:
ll
-28-
It
ll
li
It
I•
Ji
Page 30
Wa
~~~~"F;E;
/Wa
rning labels
)f
1
I}
A
CAUTION
~piii1S
mt1Y
aiiJtS&
Oporate
1\m
ol1
~
threadlng,chang
God
neecle,cleaning
Injury
wi
th
safety
maln swlth
dellloee
belole
bobbin
etc
{tt
,
f
~i
La bel, operation
Eng.
40
K
.J
·
X64
~}
i-~
R
2
.
~~-i;f-,.t;
Mar
k,injur y R=0
1=
16
.8
..
I
IE
L
~
3
4
I
l_l_)
-
-
-
-
==-
)f(i)
Mark,arr
I
r~~..J
J::
Mark,grouncling
-29-
rJ' '
~
:J\,c.
r
:J
-
I ·
ow
r.
\ ·c.'
\
IOX30
0 12
Loading...