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ZJ800
User Manual
48 pgs2.84 Mb0

Zoje ZJ800 User Manual

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Page 1
Parts
Checker
For
Compact
Single
Head
Eft
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Embroidery
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Machine
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Page 2
CONTENTS
CONTENTS
1
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Table guard
2
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Rotary
·3
A!:l86~
Trimming
4
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Arm
5
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Needle
6
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Upper
7
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Color
8
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Needle Case (1)
9
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Needle Case (2)
10XIDJ!J1~86~(1)
X-Axis
11
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X-Axis Drive
12
Yta.J!IIiii1.JMm.
Y
-Axis
hook base
..........................................................................
..........................................................................
bar
thread
.........................................................................
Change
(1)
(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive
Drive
13!Je!:IH86tu:
Thread
14!:1.86il'L
Thread
15~~~·!;1···
Bobbin
161@.
Electrical Parts
17EI!JJM
Power
181@.j!fl6tit
Operation
Tension
.....................
Stand
Winder
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
......................................................•...................
Supply
...........•........•.............
...........................................................
cover
......................................
part
·············
····.··
·. . . . . . . . . . 1
...............
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
driving
...........................................
parts
hook
System
: . . . . . . . . . . . . . . . . . ... . . . . . . . . .
....................................................................
System
(1)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System
(2)
. . . . . . . • . . • . . . . . . . . . . . • . . . . • . . • • • . • • . • . . • • . . . • • • . • • • . . • . • . . • • • . . . . . • . •
System
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base
·
....................................................
.....................................................................
Box
·. . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Panel
3
5
7
11
13
15
17
19
21
23
25
27
29
31
33
35
Page 3
I
....------
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TABLE GUARD COVER
--------------,
1
Page 4
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Table guard cover
Ff.!iS-
NO.
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
19 20 21 22
14:-'iS-
A
number
1~1
1-2 1-3 1-4 1-5 1-6 1-7 1-8
1-9 1-10 1-11 1-12 1-13 1-14
1-15
1-16 1-17 1-18
1-19 1-20 1-21 1-22
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PARTS NAME
Base 55mm Dia. Adjuster Vibration-preventive Rubber (H) Hole Cover Cover Attaching Fixture Base Cover Front L Base Cover Front R Base Cover Rear L
Base Cover Rear R Table Table Stay Table Collar Table Fixture A Table Fixture B Head
screw
Head
screw Screw Screw Table Stay Plate
cap
Cover Stay Front Cover Stay(L) Front Cover Stay(R)
--~
Remark
'
M4
X 5
M4
X 8
M12
2
Page 5
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ROTARY
HOOK BASE
26
25
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3
Page 6
Rotary hook base
J¥-ij-
No.
1 2 2-2 3
4 2-4
5
6 7 2-7 8 2-8
9 10 11 12 13 2-13 14 2-14 15 2-15 16 2-16 17 18 2-18 19 20 21
22 2-22
23 2-23 24 25 2-25 26 2-26 27 2-27 28 2-28
29 2-29
30 31 32 33 34
35 2-35
14=-ij-
A
number
2-1
2-3
2-5 2-6
2-9 2-10 2-11 2-12
2-17
2-19 2-20 2-21
2-24
2-30 2-31
2-32
2-33 2-34
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PARTS
NAME
Ann Bed Bed Stay A Bed Stay B Servo Motor Toroidal Core Needle Plate for tubular hoop only
Ball Bearing Lower Shaft Joint Lower Shaft Pulley Bearing Collar A
Ball Bearing Lower Shaft Rotary Hook Shaft Bushing B
Needle Plate Bracket Spring Pin Rotary Hook Shaft Spacer
7.94mm Rotary Hook Support Rotary Hook Rotarv Hook Sat Screw Bobbin Bobbin Case Bed Cover A Bed Cover
Needle Plate for tubular and cap
Round Screw Screw Screw Hexagon Screw Hexagon Screw Spring washer
Oia.
Collar
countersunk
socket
socket
washer
screw
screw
Remark
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Option
3P*12
11/64" X 40
9/64"
X 40
11
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9/64"
X 40
M4 M5 X 20 M5 X 6 M12
4
Page 7
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TRIMMING
PART
------------------.
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5
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part
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No.
I
2 3 3-3 4
5
6 3-6 7 3-7 8
9 3-9
lO
11
12 13 14 15
16 17 18 19 20
21 22 23 24 3-24 25
26 27 3-27 28 3-28 29
30 31
32 33 3-33 34 3-34 35 3-35
36 3-36 37 3-37 38 39 3-39 40 41 42 43
44
45 3-45 46
47 48
A number
f!f~
3-1 3-2
3-4 3-5
3-8
3-10
3-11 3-12 3-13
3-14
3-15 3-16
3-17
3-18
3-19 3-20
3-21
3-22
3-23
3-25 3-26
3-29 3-30
3-31 3-32
3-38
3-40 3-41 3-42 3-43 3-44
3-46 3-47 3-48
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PARTS NAME
Pulse (Stepping) Motor Motor Base Magnetic Sensor A Card Retractable Hamess Drive Lever Motor Spacer
Drive Sensor Cushion Cushion Pin
Connecting Rod Connecting Lever Pin Drive Arm Oiled Bearing
Thread Trimming Lever Knife Connecting Plate Movable Knife Drive Arm
Driving ring
Movable Knife Fixed Knife Under Thread Presser Picker Solenoid Picker Solenoid Base Solenoid Cover
Compressed Spring Needle Bar Connecting Plate Solenoid Pin Picker Base
0-Ring
Head screw
Picker Picker Bracket Flat Fillister Head Screw
Picker Stopper Rotary Hook Base Cover
Spring Head
screw Head screw Head screw Head screw Head screw Head screw Head screw Head screw Head screw Head screw Head screw Head screw Head screw
§it
Remark
M5X14 M3 M3X5
M3X6 M4X8
M4X6 M4X12
6
Page 9
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.
4
ARM
38
7
28
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No.
1 2 3 4 5 6 7 4-7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
24
25
26
27
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
A number
11=~
4-1 4-2 4-3 4-4 4-5 4-6
4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15
4-16
4-17
4-18
4-19 4-20 4-21 4-22 4-23 4-24 4-25 4-26 4-27 4-28 4-29 4-30 4-31 4-32 4-33 4-34 4-35 4-36 4-37
4-38
4-39
4-40
4-41
4-42
4-43
4-44
4-45
4-46
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PARTS NAME
Arm
Upper Shaft Bushing, Rear Rotation Sensor Base Upper Shaft Sensor Rotation Detecting Plate Thread Winding Disk
Timing Belt
Upper Shaft Pulley Bearing Collar B Ball Bearing Upper Shaft Bevel Grear (Large) Spiral Bevel Gear B Handle Bushing Manual Rotating Lever Spring Manual Rotating Shaft
Manual Operating Handle
Presser Foot Drive Cam
Upper Shaft Bushing, Front Quenched Spacer Take-up Lever Drive Cam Cam Set Screw 90-degree Crank Connecting Rod
Needle Cage
Right Countersunk Head Screw Take-up Lever Guide Rail Arm Front Cover L Arm Front Cover R Arm Guide Plate Positioning Plate Hexagon Socket Head Cap Screw Arm Side Cover Case Linear
Dial Magnifer
Head Screw M6
Head Screw M12
Head Screw M3
Head Screw
Head Screw
Head Screw
Head Screw
Spring Washer
Washer
Remark
9/64 M8 M5 M4
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11
X 40
8
Page 11
..------
5.
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9
Page 12
Needle bar driving parts
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No.
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3 4 5 6 7 8 9 10 11 12 5-12 13 14 5-14 15 5-15 16 5-16 17 18 19 20 21 22 23 24 25 26 5-26 27 28 5-28 29 30 31 32 33 34 35 36 5-36 37 5-37 38 5-38 39 5-39 40 41 42 43 44 45 46 47 48 49 50 51 52 5-52
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A number
5-1
5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11
5-13
5-17 5-18 5-19 5-20 5-21 5-22 5-23 5-24 5-25
5-27
5-29 5-30 5-31 5-32 5-33 5-34 5-35
5-23.1 5-41 5-42 5-43 5-44 5-45 5-46 5-47 5-48 5-49 5-50 5-51
5-2
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Bushing Holder Needle Bar Reciprocator Spacer Needle Bar Reciprocator Return Spring
Spring Cradle
Reciprocator Slide Block Stopper Base Stopper Base Bearing Case Bushing Needle Bar Drive Shaft Set Needle Bar Drive Shaft Needle Bar Drive Shaft Wick Needle Bar Drive Shaft Felt A Bearing Case Collar Direct Drive Guide Plate Shaft Holder Bushing A Type-C Concentric Stopper Ring Presser Foot Reciprocator Cushion Bracket Shaft Holder Bushing B Presser Foot Guide Spring Oil Fencing Felt Drive Lever Connecting Rod Stepped Pin A WickB Stepped Pin B Wick Cam Lever Cam Follower Take-up Lever Bearing Case Take-up Lever Drive Lever (with Arm Pin) Cam Roller Set Take-up Lever Drive Lever B
Pin
Roller 8mm Dia. Roller Adjusting Washer Head Screw Guide Plate Dving Shaff Cover Head Screw Head Screw Head Screw Spring Washer Screw Cap Screw Cap Washer Spring Washer Head Screw Spring Washer Washer Shaff Cover
PARTS NAME
§it
Remark
L:16mm
0.2mmThick M5
M3
M4 M4
M5 M4
M5 X 16
10
Page 13
~~
~~
~
29
31
30
11
Page 14
6.
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Upper thread hook
"~
No.
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 6-17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
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A number
6-1 6-2
6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14 6-15 6-16
6-18 6-19 6-20 6-21 6-22 6-23 6-24 6-25 6-26 6-27 6-28 6-29 6-30 6-31 6-32 6-33 6-34 6-35
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PARTS NAME
Assembly Base Set Upper Thread Hook Assembly Base Pulse (Stepping) Motor Pulse Motor Base Upper Thread Hook Return Spring Spring Holder Collar Upper Thread Hook Lever Connecting Rod Plate Connecting Lever Pin Guide Bushing Positioning Collar Upper Thread Hook Bracket Upper Thread Hook Cushion Pin Eccentric Stopper Base Stud Hook Guide
Puis~
Motor Base
Jump Positioning Collar
Jump Lever Return Spring Jump Lever Jump Lever Holder
Cushion
Plastic Pwfecfive Board Fixer Plustic Protective Board Head Screw Head Screw 9/64
Head Screw
Head Screw
Spring Washer Washer Screw Cap Washer Spring Washer Washer
M3
M4 M5 X 10
M3
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Remark
11
X 40
12
Page 15
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7.
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COLOR CHANGE SYSTEM
--------------.
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13
Page 16
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Color Change System
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No.
1 2
3 4 5 6 7 7-7 8 9 10 11 12 7-12 13 14 15 16 17 18
ft:~
A number
7-3 7-4 7-5 7-6
7-8 7-9 7-10 7-11
7-13 7-14 7-15 7-16 7-17 7-18
7-1 7-2
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(Stepping) Motor
Pulse
Operation Handle B
Manual Color Change Motor Base Change Cam Color Change Shaft Change Base Flanged Change Cover Sensor Base
Sensor Arm Head Screw Head Screw Head Screw
Head Screw Head Screw Head Screw Head Screw
DU
PARTS NAME
Bushing
G->:t
Remark
M4x6
M4x8
14
Page 17
I
....------
8.
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1
I
1) NEEDLE BAR CASE 1
--------------,
15
Page 18
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( 1 ) Needle Case (1)
.*%
No.
1 2 8-2 3
4 8-4
5
6 7 8-7 8 9
10
11
12 8-12
13
14
15
16 17 8-17
18
19 20 21 22 23 24 8-24 25
26 27 28 29
30 31
32 8-32 33
34 35 36 37 38
flf:~
A number
8-1
8-3
8-5
8-6
8-8 8-9 8-10 8-11
8-13 8-14 8-15 8-16
8-18 8-19 8-20 8-21 8-22
8-23
8-25 8-26 8-27 8-28 8-29 8-30 8-31
8-33 8-34 8-35 8-36 8-37 8-38
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PARTS NAME
Needle Bar Case Set Needle Bar Case Needle Bar Needle Bar Holder Spring Spring Shoe Washer Felt
Packing Cushion Rubber B Cushion Ring E Upper Dead Point Stopper
Flat Fillister Head Screw Needle Bar Connecting Stud Presser Foot Spring A Presser Foot Spring B (for Thick material) Presser Foot Connecting Stud Presser Foot Set Presser Foot Presser Foot Bushing Presser Foot Set Screw Cushion Ring A Needle Clamp Needle Set Screw Needle (DBK572 Take-up Lever Positioning Bushing Take-up Lever Shaft Roller
Type Take-up Lever Thread Guide Take-up Lever Boss Take-up Lever Adjusting Bushing Needle Bar Guide Rail Case Rail, Lower Upper Bur Head Screw Head Screw Head Screw Washer Hexagon Socket Screw Screw
#11
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Take-up Lever Set
§it
Remark
M4
M3
16
Page 19
I
9.
NEEDLE
BAR
CASE 2
46
17
Page 20
9.
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( 2) Needle Case
{2}
"~
No.
1 2
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
20 21 22
23
24
25
26 27 28 29 30 31 32 33 34 35 36
37 38 39 40
41 42 43 44 45 46 47 48 49
14~
A number
9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-17 9-18 9-19 9-20 9-21 9-22 9-23 9-24 9-25 9-26 9-27 9-28 9-29 9-30
9-31 9-32 9-33 9-34 9-35 9-36 9-37 9-38 9-39 9-40 9-41 9-42 9-43 9-44 9-45 9-46 9-47 9-48 9-49
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12mm Dia. Needle Collar Y Drive Pulley B Y Holder Drive Belt
Belt Stopper X Holder L
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Y Linear Way
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10 13-10
11 12 13-12
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TC Sensor Card Truss Head Tapping Screw Tension Base Support L Tension Base Support R
Head Screw Head Screw Head Screw Head Screw
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37
38
39
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Under Thread Winder Base Set Under Thread Winder Base Thread Winder Arm Spacer E-ring
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Pan Head Screw Thread Winder Arm Spring Thread Winder Cam Shaft
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Page 36
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Fuse: Glass Tube: 250V 6.3A DC Power Supply Harness Fan
(Power) Case Cover Handle Power Cord DC Power Cord AC For USNCanada Power Cord Head Screw Head Screw Head Screw Head Screw Head Screw Screw Cup
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Page 38
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23 24 25 26
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Hexagon socket head cap screw
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Hexagon nut
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cap screw
Page 47
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Page 48
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Base upper table Base middle table Base lower table Left base Right base Connecting support Washer Wheel Hexagon socket head cap screw Hexagon socket head cap screw Hexagon nut Tapping screw Hexagon socket head cap screw Hexagon nut Flat gasket
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