Zoje ZJ5780 User Manual

HIGH-SPEED

COMPUTER

CONTROLLED

LOCKSTITCH

STRAIGHT

BUTION·HOLING

SEWING

MACHINE

"

PARTS

itt:

=p

BOOK

It

llllil·

ZOJE

Ill

Jl

~11!11

SEWING

iliR

R~

ffl

MACHINE

~

Bll

~

CO., L TO.

61

CONTENTS

目录

1． RAME & MISCELLANEOUS COVER COMPONENTSⅠ……………………..……01

机壳部件Ⅰ

2． RAME & MISCELLANEOUS COVER COMPONENTSⅡ…………………………..04

机壳部件Ⅱ

3． MAIN SHAFT COMPONENTS………………………………………………………….07

上轴关系

4． HOOK DRIVING SHAFT COMPONENTS.……………………………………….…. .10

下轴部件

5． PRESSER& FEED COMPONENTS………………………………………………..…. 12

送料、抬压脚部件

6． NEEDLE BAR ROCKING COMPONENTS…………………………………………...15

摆针部件

7． NEEDLE THREAD TRIMMER COMPONENTS………….…………………………17

上切线部件

8． BOBBIN THREAD TRIMMER COMPONENTS………..…………………………. ..20

下切线部件

9． CLOTH CUTTING COMPONENTS………..……………………………………….…23

切布刀部件

10． ACCESSORIE PART COMPONENTS………………………………………..…. . 25

附件…

11． THREAD STAND COMPONENTS………………………………………...….…....28

过线架部件

12． CONTROL BOX COMPONENTS………………………………………..……….. .29

电控部件

I

-1-

1. FRAME & MISCELLANEOUS COVER COMPONENTS J

!J-fm,

*~~~

J

5

14!_

1

3"11

9

f

1 0

1 7

l't30

~44

~

5

o-3

0 ;--3 0

19f48

r·5

1.头部、外装关系I

-2-

FRAME&MISCELLANEOUS COVER COMPONENTSⅠ

序号

NO.

1 20003569 上盖 UPPER_COVER 1
2 10003883 上盖螺钉 SCREW 6
3 20003592 左盖 LEFT_COVER 1
4 10003883 左盖螺钉 SCREW 2
5 20003383 左盖板 LEFT_COVER_B 1
6 10003883 左盖板螺钉 SCREW 4
7 20003373 挑线杆防护罩 THREAD_TAKE_UP_LEVER_COVER 1
8 10003883 挑线杆防护螺钉 SCREW 1

9 20003379 面板 FRONT_COVER 1
10 10003883 面板螺钉 SCREW 3
11 20003595 后罩 MOTER_COVER 1
12 10003827 后罩螺钉 SCREW M5 L=16 4
13 10003446 总线夹 OIL TUBE HOLDER 1
14 10003399 电线夹螺钉 SCREW M4 L=10 1
15 20003380 后盖 REAR_COVER 1
16 10003883 后盖螺钉 SCREW 4
17 20000226 底板前盖板组件 HOOK OIL SHIELD COVER COMPL. 1
18 10003881 底板前盖板螺钉 HEXAGON SOCKET HEAD SCREW M5*6 2
19 10005987 接地标志 GROUNDING SYMBOL 1
20 10003399 右线钩螺钉 SCREW M4 L=6 1
21 10003359 过线槽 THREAD GUIDE TROUGH 1
22 10003419 右线钩 TAKE-UP THREAD GUIDE A 1
23 10003396 螺钉 SCREW M5 L=8 2
24 10003423 左线钩 TAKE-UP THREAD GUIDE B 1
25 10003873 下过线钩 NEEDLE BAR THREAD GUIDE 1
26 10008936 安全指示牌 SAFETY LABEL 12 1
27 10003426 底板前盖板垫 RUBBER PLUG 1
28 10000091 上盖前油塞 PLUG D=7.5 L=3.5 2
29 10003399 螺钉 SCREW M4 L=6 6
30 10011136 背部前端油塞 RUBBER PLUG 1
31 10011099 油塞 RUBBER PLUG 2
32 10003880 底板后端油塞 RUBBER PLUG 1
33 10011099 油塞 RUBBER PLUG D=12.5 L=4 3
34 10003871 油塞 PLUG 2
35 10003402 机头铰链螺钉 SCREW M6 L=10 4
36 10003832 底座锁紧螺钉 HEXAGON BOLT 4
37 10011232 连接销紧定螺钉 SCREW M6 L=6 2
38 10003870 点动开关组件 SWITCH ASM. 1
39 10003875 点动开关组件螺钉 SCREW 2
40 10000131 上夹线器组件 PRE_TENSION CONTROLLER ASM. 1
41 10000167 两眼过线柱 THREAD GUIDE BAR 1
42 10003878 底座 BED_BASE 1
43 20003381 底座后盖板 BED_REAR_COVER 1
44 10003358 电线夹 CABLE CLAMP 1
45 10000405 油塞 RUBBER PLUG 2
46 10003413 眼睛防护罩安装柱 VCS STUD A 1

件号

Part No.

描述

Description 数量

47 10003397 风扇安装架组件 FINGER GUARD 1

-3-

48 10003347 机头铰链套 HINGE_BUSH 1
49 10003884 连接销 HINGE PIN 2
50 10003443 机头后铰链 HINGE PLATE A 1
51 10003831 机头前铰链 HINGE PLATE B 1
52 10005504 调节螺母 NUT M6 8
53 10003888 安全开关组件 SAFETY SWITCH COVER 1
54 10003395 底座锁紧螺钉垫片 WASHER 6.1X18.5X2 4
55 10003453 挡油板 OIL SHIELD 1
56 10003415 底座垫II RUBBER A 2
57 10003829 底座长垫 CUSHION 1
58 10003415 底座垫I RUBBER 1
59 10003451 底座圆垫 Z STOPPER RUBBER 1
60 10003357 底座橡胶垫片 RUBBER CUSHION(B) 4
61 10003350 机头铰链橡胶套 RUBBER HINGE 1
62 10003875 挡油板螺钉 SCREW 1
63 10003353 左盖垫 CLOTH PLATE WASHER 1

-4-

2. FRAME & MISCELLANEOUS

.m~fflHlfi

i

COVER

COMPONENTS 1 I

i--55

_L

~

r __ L_I

I

I

I ®__ I

I

54

14--

I

I I

I

L_l _

46

~47

._46

~49

50

!&-51

__

1

I

I

I

I
I

_j

~

52

-

-

~3

'

~

2.机壳部件Ⅱ

-5-

FRAME&MISCELLANEOUS COVER COMPONENTSⅡ

序号

NO.

1 10000650 夹线电磁铁 ASSY_AT_SOLENOID 1
2 10000742 连接杆 AT_SHAFT 1
3 10000651 夹线电磁铁连接架 AT_SHAFT_HOLDER 1
4 10000652 夹线器座挡圈 RETAINING RING 1
5 10000755 夹线三分盘 DISK_STOPPER 1
6 10000756 夹线器外盖 DISK_STOPPER_HOLDER_CAP 1
7 10003399 电线夹螺钉 SCREW M4 L=6 4
8 10000754 连接杆螺母锁紧螺母 NUT 2

9 10000743 外盖螺钉 SCREW 3
10 10000731 绝缘片螺钉 SCREW M4 L=8 1
11 10005139 夹线电磁铁螺钉 SCREW M L=8 3
12 10013019 挡圈螺钉 SCREW 2
13 10000746 夹线器座螺钉 SCREW M3 L=4 1
14 10011232 夹线器紧固螺钉 SCREW M6 L=6 1
15 10009471 连接铁芯螺母 NUT 1
16 10005415 连接铁芯螺钉垫圈 SPRING WASHER 1
17 10001122 油管夹 LUBRICATING OIL WICK STOPPER 4
18 10000069 挑线簧 TAKE-UP SPRING 1
19 10000749 夹线器座 THREAD_TENSION_POST_BASE 1
20 10000753 连接杆螺母 THREAD_TENSION_SHAFT_COLLAR 2
21 10000732 夹线电磁铁挡圈 THRUST COLLAR 1
22 10007123 缓冲垫架螺钉 UTT_SUSPENSION_SCREW_9 1
23 10000766 三分盘组件 ASSY_THREAD_TENSION_POST 1
24 10000741 传感片内绝缘片 GUIDE PLATE 1
25 10000752 传感片外绝缘片 BUSHING 1
26 20000299 断线检测传感片组件 THREAD BREAK DETECTOR A 1
27 10000744 绕线器组件 ASSY_BOBBIN_THREAD_WINDER 1
28 10011096 梭芯卷线体组件 BOBBIN FITTING BASIS COMPL. 1
29 10004497 控制板 ADJUSTING PLATE 1
30 10004486 薄垫片 VERTICAL ROLLER WASHER 2
31 10013038 绕线器凸轮轴挡圈 E-RING 1
32 10004494 弹簧 PRESSER FOOT SPRING 1
33 10000822 卷线轴垫 BOBBIN CUSHION 1
34 10006151 定位块 BOBBIN CAM SHAFT COMPLE. 1
35 10004501 弹簧 SPRING 1
36 10000757 橡胶轮 BTW_RUBBER_RING 1
37 10009937 锁心弹簧 LATCH SPRING 1
38 10000823 摆动板组件 ASSY_BTW_SHAFT 1
39 10000735 卷线手柄螺钉 SCREW 9/64 -40 L=13.5 1
40 10000736 卷线手柄 BOBBIN LEVER 1
41 10000737 绕线调节板 BOBBIN ADJUSTING PLATE 1
42 10000759 线量调节板螺钉 SCREW 9/64 -40 L=5.0 1
43 10004485 绕线轴O型圈 RUBBER RING 1
44 10006142 绕线器摆动板轴挡圈 RETAINING RING 1
45 10011101 绕线器螺钉 SCREW 11/64X40 L=11 3
46 10003088 绕线夹线器组件 BOBBIN THREAD TENSION ASM. 1

图号

Part No.

描述

Description 数量

47 10004503 塑料夹线螺母 THREAD TENSION NUT 1

-6-

48 10004391 夹线簧 THREAD TENSION SPRING 1
49 10004393 夹线板 BOBBIN WINDER TENSION DISC 2
50 10003089 中过线板 BOBBIN THREAD TENSION ROD ASM. 1
51 10004507 夹线器螺母 NUT 11/64-40 1
52 10011149 绕线切刀 THREAD CUTTER 1
53 10000164 绕线切刀螺钉 SCREW 1/8-44 L=2.9 2
54 10000733 绕线过线板 THREAD GUIDE 1
55 10010668 绕线过线板螺钉 SCREW 11/64-40 L=7.8 1

-7-

3.

MAINSHAF

_t~*~

T COMPONENTS

28

,36

b

~19

.~~

~

?

24

v

5530~

~

34

35

37

'

~~

1 6

30

27

33

~32

~Cf~

~25

20

I

Ct-31

14

3.上轴关系

-8-

MAIN SHAFT&THREAD COMPONENTS

序号

NO.

1 10003204 挑线杆组件 THREAD_TAKE_UP_ASM. 1

2 10009777 挑线杆大轴承 BEARING 1

3 10003552 挑线杆小轴承 BEARING 1

4 10000844 挑线连杆 THREAD_TAKE_UP_CRANK 1

5 10014511 挑线连杆轴承 BUSHING 1

6 10000847 针杆连杆套 BUSH 1

7 10004161 挑线杆过线套 THREAD PASS BUSH 1

8 10000856 挑线杆 LINK_TAKE_UP 1

9 10000846 挑线曲柄 NEEDLE_BAR_CRANK 1
10 10000857 针杆连杆 NEEDLE_BAR_CRANK_ROD 1
11 10010537 挑线曲柄左旋螺钉 LEFT SCREW 1
12 10009074 挑线连杆铰链轴螺钉 SET SCREW M4 L=4 1
13 10025862 上轴后轴承 BEARING 1
14 10025881 上轴前轴承 BEARING 1
15 10005747 挑线杆铰链轴滚针轴承 BEARING 2
16 10005786 挑线杆铰链轴滚针轴承挡圈 BEARING SUPPORT 2
17 10000839 上轴前轴套 BEARING HOLDER 1
18 10000867 绕线主动轮 BOBBIN WINDER DRIVING WHEEL 1
19 10000862 针杆曲柄定位螺钉 COUNTER_WEIGHT_SCREW 1
20 10000861 针杆曲柄 COUNTER_WEIGHT 1
21 10000868 连接前块 COUPLING 1
22 10025119 上轴伺服电机 AC SERVO MOTOR 1
23 10000841 上轴 MAIN_SHAFT 1
24 10003177 挑线连杆铰链轴 NEEDLE_CRANK_SHAFT 1
25 10000831 针杆曲柄紧定螺钉 SCREW M8 L=16 1
26 10000863 前导轨螺钉 SCREW M4 L=12 2
27 10000860 上轴伺服电机螺钉 SCREW M5 L=20 4
28 10009171 滑块槽螺钉 SCREW M6 L=25 3
29 10012162 挑线曲柄轴挡圈螺钉 SCREW M5 L=5 2
30 10011062 主动轮螺钉 SCREW 11/64-40 L=15.5 2
31 10011232 螺钉 SCREW M6 L=6 6
32 10000314 上轴带轮螺钉 SCREW M6 L=8 6
33 10000779 上轴带轮组件 SPROCKET_A 1
34 10000824 针杆滑块 SQUARE_BLOCK 1
35 10003176 针杆前滑块 SQUARE_BLOCK_B 1
36 10000833 针杆滑块槽 SQUARE BLOCK_GUIDE 1
37 10000832 针杆滑块前导轨 SQUARE BLOCK_GUIDE_B 1
38 10000855 挑线曲柄销 THREAD_TAKE_UP_CRANK_SHAFT 1
39 10000845 挑线曲柄销挡圈 THRUST COLLAR D=7 W=8 1
40 10000842 同步齿形带 TIMING_BELT 1
41 20000359 惰轮组件 IDLER_ASM. 1
42 10003239 惰轮挡圈 RETAINING RING 2
43 10000835 惰轮组件固定螺钉 HINGE_SCREW 1
44 10000877 惰轮调节板 IDLER_FIXED_PLATE 1
45 10000875 惰轮 IDLER PULLEY 1
46 10000899 挡圈 INTERMEDIATE SPROCKET WASHER 1

图号

Part No.

描述

Description 数量