Zoje ZJ5780 User Manual

HIGH-SPEED
COMPUTER
CONTROLLED
LOCKSTITCH
STRAIGHT
BUTION·HOLING
SEWING
MACHINE
PARTS
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CONTENTS
目录
1RAME & MISCELLANEOUS COVER COMPONENTSⅠ……………………..……01
机壳部件Ⅰ
2RAME & MISCELLANEOUS COVER COMPONENTSⅡ…………………………..04
机壳部件Ⅱ
3MAIN SHAFT COMPONENTS………………………………………………………….07
上轴关系
4HOOK DRIVING SHAFT COMPONENTS.……………………………………….…. .10
下轴部件
5PRESSER& FEED COMPONENTS………………………………………………..…. 12
送料、抬压脚部件
6NEEDLE BAR ROCKING COMPONENTS…………………………………………...15
摆针部件
7NEEDLE THREAD TRIMMER COMPONENTS………….…………………………17
上切线部件
8BOBBIN THREAD TRIMMER COMPONENTS………..…………………………. ..20
下切线部件
9CLOTH CUTTING COMPONENTS………..……………………………………….…23
切布刀部件
10ACCESSORIE PART COMPONENTS………………………………………..…. . 25
附件
11THREAD STAND COMPONENTS………………………………………...….…....28
过线架部件
12CONTROL BOX COMPONENTS………………………………………..……….. .29
电控部件
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-1-
1. FRAME & MISCELLANEOUS COVER COMPONENTS J
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1.头部、外装关系I
-2-
FRAME&MISCELLANEOUS COVER COMPONENTSⅠ
序号
NO.
1 20003569 上盖 UPPER_COVER 1 2 10003883 上盖螺钉 SCREW 6 3 20003592 左盖 LEFT_COVER 1 4 10003883 左盖螺钉 SCREW 2 5 20003383 左盖板 LEFT_COVER_B 1 6 10003883 左盖板螺钉 SCREW 4 7 20003373 挑线杆防护罩 THREAD_TAKE_UP_LEVER_COVER 1 8 10003883 挑线杆防护螺钉 SCREW 1
9 20003379 面板 FRONT_COVER 1 10 10003883 面板螺钉 SCREW 3 11 20003595 后罩 MOTER_COVER 1 12 10003827 后罩螺钉 SCREW M5 L=16 4 13 10003446 总线夹 OIL TUBE HOLDER 1 14 10003399 电线夹螺钉 SCREW M4 L=10 1 15 20003380 后盖 REAR_COVER 1 16 10003883 后盖螺钉 SCREW 4 17 20000226 底板前盖板组件 HOOK OIL SHIELD COVER COMPL. 1 18 10003881 底板前盖板螺钉 HEXAGON SOCKET HEAD SCREW M5*6 2 19 10005987 接地标志 GROUNDING SYMBOL 1 20 10003399 右线钩螺钉 SCREW M4 L=6 1 21 10003359 过线槽 THREAD GUIDE TROUGH 1 22 10003419 右线钩 TAKE-UP THREAD GUIDE A 1 23 10003396 螺钉 SCREW M5 L=8 2 24 10003423 左线钩 TAKE-UP THREAD GUIDE B 1 25 10003873 下过线钩 NEEDLE BAR THREAD GUIDE 1 26 10008936 安全指示牌 SAFETY LABEL 12 1 27 10003426 底板前盖板垫 RUBBER PLUG 1 28 10000091 上盖前油塞 PLUG D=7.5 L=3.5 2 29 10003399 螺钉 SCREW M4 L=6 6 30 10011136 背部前端油塞 RUBBER PLUG 1 31 10011099 油塞 RUBBER PLUG 2 32 10003880 底板后端油塞 RUBBER PLUG 1 33 10011099 油塞 RUBBER PLUG D=12.5 L=4 3 34 10003871 油塞 PLUG 2 35 10003402 机头铰链螺钉 SCREW M6 L=10 4 36 10003832 底座锁紧螺钉 HEXAGON BOLT 4 37 10011232 连接销紧定螺钉 SCREW M6 L=6 2 38 10003870 点动开关组件 SWITCH ASM. 1 39 10003875 点动开关组件螺钉 SCREW 2 40 10000131 上夹线器组件 PRE_TENSION CONTROLLER ASM. 1 41 10000167 两眼过线柱 THREAD GUIDE BAR 1 42 10003878 底座 BED_BASE 1 43 20003381 底座后盖板 BED_REAR_COVER 1 44 10003358 电线夹 CABLE CLAMP 1 45 10000405 油塞 RUBBER PLUG 2 46 10003413 眼睛防护罩安装柱 VCS STUD A 1
件号
Part No.
描述
Description 数量
47 10003397 风扇安装架组件 FINGER GUARD 1
-3-
48 10003347 机头铰链套 HINGE_BUSH 1 49 10003884 连接销 HINGE PIN 2 50 10003443 机头后铰链 HINGE PLATE A 1 51 10003831 机头前铰链 HINGE PLATE B 1 52 10005504 调节螺母 NUT M6 8 53 10003888 安全开关组件 SAFETY SWITCH COVER 1 54 10003395 底座锁紧螺钉垫片 WASHER 6.1X18.5X2 4 55 10003453 挡油板 OIL SHIELD 1 56 10003415 底座垫II RUBBER A 2 57 10003829 底座长垫 CUSHION 1 58 10003415 底座垫I RUBBER 1 59 10003451 底座圆垫 Z STOPPER RUBBER 1 60 10003357 底座橡胶垫片 RUBBER CUSHION(B) 4 61 10003350 机头铰链橡胶套 RUBBER HINGE 1 62 10003875 挡油板螺钉 SCREW 1 63 10003353 左盖垫 CLOTH PLATE WASHER 1
-4-
2. FRAME & MISCELLANEOUS
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2.机壳部件Ⅱ
-5-
FRAME&MISCELLANEOUS COVER COMPONENTSⅡ
序号
NO.
1 10000650 夹线电磁铁 ASSY_AT_SOLENOID 1 2 10000742 连接杆 AT_SHAFT 1 3 10000651 夹线电磁铁连接架 AT_SHAFT_HOLDER 1 4 10000652 夹线器座挡圈 RETAINING RING 1 5 10000755 夹线三分盘 DISK_STOPPER 1 6 10000756 夹线器外盖 DISK_STOPPER_HOLDER_CAP 1 7 10003399 电线夹螺钉 SCREW M4 L=6 4 8 10000754 连接杆螺母锁紧螺母 NUT 2
9 10000743 外盖螺钉 SCREW 3 10 10000731 绝缘片螺钉 SCREW M4 L=8 1 11 10005139 夹线电磁铁螺钉 SCREW M L=8 3 12 10013019 挡圈螺钉 SCREW 2 13 10000746 夹线器座螺钉 SCREW M3 L=4 1 14 10011232 夹线器紧固螺钉 SCREW M6 L=6 1 15 10009471 连接铁芯螺母 NUT 1 16 10005415 连接铁芯螺钉垫圈 SPRING WASHER 1 17 10001122 油管夹 LUBRICATING OIL WICK STOPPER 4 18 10000069 挑线簧 TAKE-UP SPRING 1 19 10000749 夹线器座 THREAD_TENSION_POST_BASE 1 20 10000753 连接杆螺母 THREAD_TENSION_SHAFT_COLLAR 2 21 10000732 夹线电磁铁挡圈 THRUST COLLAR 1 22 10007123 缓冲垫架螺钉 UTT_SUSPENSION_SCREW_9 1 23 10000766 三分盘组件 ASSY_THREAD_TENSION_POST 1 24 10000741 传感片内绝缘片 GUIDE PLATE 1 25 10000752 传感片外绝缘片 BUSHING 1 26 20000299 断线检测传感片组件 THREAD BREAK DETECTOR A 1 27 10000744 绕线器组件 ASSY_BOBBIN_THREAD_WINDER 1 28 10011096 梭芯卷线体组件 BOBBIN FITTING BASIS COMPL. 1 29 10004497 控制板 ADJUSTING PLATE 1 30 10004486 薄垫片 VERTICAL ROLLER WASHER 2 31 10013038 绕线器凸轮轴挡圈 E-RING 1 32 10004494 弹簧 PRESSER FOOT SPRING 1 33 10000822 卷线轴垫 BOBBIN CUSHION 1 34 10006151 定位块 BOBBIN CAM SHAFT COMPLE. 1 35 10004501 弹簧 SPRING 1 36 10000757 橡胶轮 BTW_RUBBER_RING 1 37 10009937 锁心弹簧 LATCH SPRING 1 38 10000823 摆动板组件 ASSY_BTW_SHAFT 1 39 10000735 卷线手柄螺钉 SCREW 9/64 -40 L=13.5 1 40 10000736 卷线手柄 BOBBIN LEVER 1 41 10000737 绕线调节板 BOBBIN ADJUSTING PLATE 1 42 10000759 线量调节板螺钉 SCREW 9/64 -40 L=5.0 1 43 10004485 绕线轴O型圈 RUBBER RING 1 44 10006142 绕线器摆动板轴挡圈 RETAINING RING 1 45 10011101 绕线器螺钉 SCREW 11/64X40 L=11 3 46 10003088 绕线夹线器组件 BOBBIN THREAD TENSION ASM. 1
图号
Part No.
描述
Description 数量
47 10004503 塑料夹线螺母 THREAD TENSION NUT 1
-6-
48 10004391 夹线簧 THREAD TENSION SPRING 1 49 10004393 夹线板 BOBBIN WINDER TENSION DISC 2 50 10003089 中过线板 BOBBIN THREAD TENSION ROD ASM. 1 51 10004507 夹线器螺母 NUT 11/64-40 1 52 10011149 绕线切刀 THREAD CUTTER 1 53 10000164 绕线切刀螺钉 SCREW 1/8-44 L=2.9 2 54 10000733 绕线过线板 THREAD GUIDE 1 55 10010668 绕线过线板螺钉 SCREW 11/64-40 L=7.8 1
-7-
3.
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3.上轴关系
-8-
MAIN SHAFT&THREAD COMPONENTS
序号
NO.
1 10003204 挑线杆组件 THREAD_TAKE_UP_ASM. 1
2 10009777 挑线杆大轴承 BEARING 1
3 10003552 挑线杆小轴承 BEARING 1
4 10000844 挑线连杆 THREAD_TAKE_UP_CRANK 1
5 10014511 挑线连杆轴承 BUSHING 1
6 10000847 针杆连杆套 BUSH 1
7 10004161 挑线杆过线套 THREAD PASS BUSH 1
8 10000856 挑线杆 LINK_TAKE_UP 1
9 10000846 挑线曲柄 NEEDLE_BAR_CRANK 1 10 10000857 针杆连杆 NEEDLE_BAR_CRANK_ROD 1 11 10010537 挑线曲柄左旋螺钉 LEFT SCREW 1 12 10009074 挑线连杆铰链轴螺钉 SET SCREW M4 L=4 1 13 10025862 上轴后轴承 BEARING 1 14 10025881 上轴前轴承 BEARING 1 15 10005747 挑线杆铰链轴滚针轴承 BEARING 2 16 10005786 挑线杆铰链轴滚针轴承挡圈 BEARING SUPPORT 2 17 10000839 上轴前轴套 BEARING HOLDER 1 18 10000867 绕线主动轮 BOBBIN WINDER DRIVING WHEEL 1 19 10000862 针杆曲柄定位螺钉 COUNTER_WEIGHT_SCREW 1 20 10000861 针杆曲柄 COUNTER_WEIGHT 1 21 10000868 连接前块 COUPLING 1 22 10025119 上轴伺服电机 AC SERVO MOTOR 1 23 10000841 上轴 MAIN_SHAFT 1 24 10003177 挑线连杆铰链轴 NEEDLE_CRANK_SHAFT 1 25 10000831 针杆曲柄紧定螺钉 SCREW M8 L=16 1 26 10000863 前导轨螺钉 SCREW M4 L=12 2 27 10000860 上轴伺服电机螺钉 SCREW M5 L=20 4 28 10009171 滑块槽螺钉 SCREW M6 L=25 3 29 10012162 挑线曲柄轴挡圈螺钉 SCREW M5 L=5 2 30 10011062 主动轮螺钉 SCREW 11/64-40 L=15.5 2 31 10011232 螺钉 SCREW M6 L=6 6 32 10000314 上轴带轮螺钉 SCREW M6 L=8 6 33 10000779 上轴带轮组件 SPROCKET_A 1 34 10000824 针杆滑块 SQUARE_BLOCK 1 35 10003176 针杆前滑块 SQUARE_BLOCK_B 1 36 10000833 针杆滑块槽 SQUARE BLOCK_GUIDE 1 37 10000832 针杆滑块前导轨 SQUARE BLOCK_GUIDE_B 1 38 10000855 挑线曲柄销 THREAD_TAKE_UP_CRANK_SHAFT 1 39 10000845 挑线曲柄销挡圈 THRUST COLLAR D=7 W=8 1 40 10000842 同步齿形带 TIMING_BELT 1 41 20000359 惰轮组件 IDLER_ASM. 1 42 10003239 惰轮挡圈 RETAINING RING 2 43 10000835 惰轮组件固定螺钉 HINGE_SCREW 1 44 10000877 惰轮调节板 IDLER_FIXED_PLATE 1 45 10000875 惰轮 IDLER PULLEY 1 46 10000899 挡圈 INTERMEDIATE SPROCKET WASHER 1
图号
Part No.
描述
Description 数量
47 10000876 惰轮螺母 NUT M10 1
-9-
48 10000879 惰轮弹性挂销 FEED LEVER SPRING HOOK 1 49 10000874 惰轮螺栓 SCREW M10 L=42.5 1 50 10003594 惰轮轴承 BALL BEARING 2 51 10000836 惰轮组件调节螺钉垫圈 WASHER 1 52 10000865 惰轮组件调节螺钉 SCREW M6 L=14 1 53 10000866 复位弹簧 ADJUSTING_SPRING 1 54 10000837 复位弹簧挂销 SUSPENSION_SCREW 1 55 10000834 挡油毡 NEEDLE ROD CRANK LUBRICATING 1 56 10000864 滑块槽前导轨螺钉垫片 WASHER 2 57 10000838 连接后块 COUPLING 1 58 10011227 橡胶连接块 RUBBER COUPLING 1
-10-
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4.下轴部件
-11-
HOOK DRIVING SHAFT COMPONENTS
序号
NO.
1 10007410 下轴前轴套轴承 BEARING 2
2 10003544 辅助带轮轴承 BALL BEARING 2
3 10003581 下轴后轴套轴承 BEARING 1
4 10003600 下轴中轴套轴承 BEARING 1
5 10000897 下轴前轴套 BEARING_SUPPORT 1
6 10000891 下轴中轴套 BUSH 2
7 10000929 轴承挡圈 RETAINING RING 2
8 10000892 下轴 HOOK_DRIVING_SHAFT 1
9 10000895 下轴前套 HOOK_DRIVING_SHAFT_METAL 1 10 10000902 旋梭供油套组件 HOOK SLEEVE ASM. 1 11 10000898 辅助带轮轴 INTERMEDIATE SPROCKET SHAFT 1 12 10000899 辅助带轮轴挡圈 INTERMEDIATE SPROCKET WASHER 1 13 10003803 旋梭 HOOK COMPL. 1 14 10000775 下轴手轮 CROWN KNOB 1 15 10011232 螺钉 SCREW M6 L=6 12 16 10000883 供油套大毛毡 FELT 1 17 10000893 下轴后轴套大套 BEARING SUPPORT 1 18 10000900 辅助带轮 SPROCKET_B 1 19 10000774 下轴带轮 SPROCKET_C 1 20 10000901 轴承隔圈 INTERMEDIATE SPROCKET RING 1 21 10000896 下轴前轴套波形垫圈 WASHER 1 22 10000887 油量调节柱 ADJUSTING SHAFT 1 23 10000885 油量调节螺母 SDJUSTING_NUT 1 24 10000884 油量调节螺钉 SCREW M8X8 1 25 10000882 供油套小毛毡 FELT 1 26 10007800 供油套软管 TUBE 1 27 10008101 供油管油线 OIL WICK 1 28 10000880 梭芯 BOBBIN 1 29 10003801 梭壳 BOBBIN CASE ASM. 1 30 10000881 旋梭供油套螺钉 SCREW 4
图号
Part No.
描述
Description 数量
-12-
5. PRESSER & FEED COMPONENTS
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-13-
PRESSER & FEED COMPONENTS
序号
NO.
1 10000796 送料电机 FEED MOTOR ASS'Y 1
2 10000956 送料传感器 FEED SENSOR ASS'Y 1
3 10000004 送料带轮轴承挡片 BEARING SUPPORT 2
4 10000005 左右盖板 THROAT PLATE BASE COVER 2
5 10000955 送料电机固定板 MOTOR_BRACKET 1
6 10000970 送布驱动轮组件 PULLEY_B 1
7 10000056 送料带轮组件 PULLEY_C 1
8 10000003 带轮轴 SUPPORT_SHAFT 1
9 10000067 同步带固定块 TIMING_BELT_HOLDER 1 10 10000000 送料轴 FEED_SHAFT 1 11 10000066 送料导向轴 FEED_GUIDE_SHAFT 1 12 10000945 送料架 FEED_BASE 1 13 10000931 送料板 WORK_CLAMP_CARRIER 1 14 10000957 送料传感器固定板 SENSOR_PLATE 1 15 10000002 送料带轮挡圈 THRUST COLLAR D=7 W=8 1 16 10005747 送料带轮轴承 BEARING 2 17 10000007 单向推力球轴承 BEARING 1 18 10003681 轴承 BEARING 3 19 10000984 送料传感器固定螺钉 SCREW M3X10 1 20 10003399 螺钉 SCREW M4 L=6 4 21 10003399 同步带固定块固定螺钉 SCREW M4 L=8 2 22 10000342 螺钉 SCREW M4 L=10 6 23 10003402 送料电机固定板短螺钉 SCREW M6 L=10 3 24 10010735 送料电机固定板长螺钉 SCREW M6 L=18 1 25 10012162 螺钉 SCREW M5 L=5 5 26 10011232 螺钉 SCREW M6 L=6 2 27 10000001 送料同步带 TIMING_BELT 1 28 10000019 左右盖板螺钉 SCREW M4 L=5 4 29 20007581 抬压脚电机组件 ASSY_PBL_GEAR_MODULE 1 30 10000018 抬压脚电机 CLAMP MOTOR ASS'Y 1 31 10000795 抬压脚前曲柄 PBL_FRONT_LINK 1 32 10000794 抬压脚驱动齿轮 PBL _GEAR'S 1 33 10000946 抬压脚齿轮轴 PBL _GEAR_SHAFT 1 34 10000793 抬压脚曲柄 PBL_L_LINK 1 35 10000064 抬压脚长连杆 PBL_LONG_ROD 1 36 10000947 传感器挡片 PBL_SENSOR_PLATE 1 37 10003399 传感器挡片固定螺钉 SCREW M4 L=6 2 38 10000863 抬压脚电机固定螺钉 SCREW M4 L=10 4 39 10000933 抬压脚齿轮轴紧定螺钉 SCREW M6 L=5 5 40 10000261 螺钉 SHOULDER SCREW D8 H3.2 4 41 10000965 抬压脚齿轮 ASSY_PBL_GEAR_ L 1 42 10000967 抬压脚电机固定板组件 ASSY_PBL_MOTOR_BASE 1 43 10000939 压杆纵向导销 PIN,SHORT 1 44 10000006 抬压脚传感器 CLAMP SENSOR ASS'Y 1 45 10000937 滑动滚子 SLIDE ROLLER 1 46 10000936 滑动滚子导套 COLLAR 1
图号
Part No.
描述
Description 数量
47 10000949 压杆簧 PBL_COLL_SPRING 1
-14-
48 10000950 护指架 PBL_FINGER_GUARD 1 49 10000948 抬压脚导板 PLB_GUIDE 1 50 10000942 压脚纵向导板 PBL_LIFTING_PLATE 1 51 10000934 压杆导套 PBL_METAL 1 52 10000932 抬压脚导块 PBL_POSITION_BRACKET 1 53 10000931 压杆 PBL_PRESSER_BAR 1 54 10000935 压杆连接块 PBL_ROLLER_BASE 1 55 10000938 滑动滚子连接销 PBL_ROLLER_SHAFT 1 56 10000958 抬压脚传感器固定板 PBL_SENSOR_BASE 1 57 10000930 调压螺钉 PBL_SPRING_REGULATOR 1 58 10000944 抬压脚导架 PBL_WORK_CLAMP_ARM 1 59 10000065 抬压脚导架销 PBL_WORK_CLAMP_ARM_SHAFT 1 60 10000984 抬压脚传感器固定螺钉 SCREW M3X10 1 61 10012553 护指架螺钉 SCREW M4 L=8 1 62 10009103 压杆连接块固定螺钉 SCREW M4 L=16 1 63 10000943 压脚纵向导板螺钉 SCREW M5 L=8 2 64 10005490 抬压脚导板固定螺钉 SCREW M5 L=10 4 65 10005139 抬压脚电机固定板螺钉 SCREW M5 L=12 4 66 10012162 滑动滚子导套紧定螺钉 SCREW M5 L=6 2 67 10000941 上切刀复位板 UTT_CLOSE_CAM 1 68 10000261 抬压脚前曲柄轴位螺钉 SHOULDER SCREW D8 H3.2 1 69 10000933 抬压脚导块固定螺钉 SCREW M6 L=5 1 70 10000960 抬压脚柄组件 WORK CLAMP CHECK HOLDER 1 71 10000008 压脚柄 WORK CLAMP CHECK HOLDER 1 72 10000961 抬压脚弹簧片 WORK CLAMP CHECK SPRING 2 73 10000068 压脚连接销 WORK CLAMP CHECK SPRING SET PI 2 74 10000009 抬压脚弹簧 WORK CLAMP CHECK SPRING SPRING 1 75 10000951 压脚连接螺钉 SCREW 3/32-56 L=1.9 2 76 10000962 抬压脚底板组件 PRESSER 1 77 10000940 抬压脚轴位螺钉 HINGE SCREW D=7.94 H=2 1 78 10003399 送料板固定螺钉 SCREW 2 79 10009074 带轮轴定位螺钉 SCREW 1 80 10010685 抬压脚传感器固定板螺钉 SCREW 2
-15-
6. NEEDLE BAR ROC
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33
36
37
6.摆针部件
-16-
NEEDLE BAR ROCKING COMPONENTS
序号
NO.
1 20007584 摆针曲柄组件 ZIGZAG DRIVE FULL ASSY 1
2 10000996 摆针连杆组件 ZIGZAG ROD ASM. 1
3 10000997 摆针小连杆 ZIGZAG ROD 1
4 10000983 摆针连杆套 SHAFT HOLDER LINK BUSH 2
5 10000981 摆针连杆销 JUNCTION SHAFT A 2
6 10000060 摆针轴挡圈 THRUST COLLAR D15 W11 1
7 10012162 摆针轴挡圈螺钉 SCREW M5 L=5 2
8 10011232 螺钉 SCREW M6 L=6 4
9 10000984 摆针传感器螺钉 SCREW M3X10 1 10 10000342 螺钉 SCREW M4 L=10 6 11 10000980 摆针曲柄螺钉 SCREW M5 L=14 1 12 10009008 摆针大连杆螺钉 SCREW M6 L=18 1 13 10012162 连杆销螺钉 SCREW M5 L=5 4 14 10001001 摆针传感器安装板 SENSOR PLATE 1 15 10000977 摆针传感器 CLOSE SENSOR 1 16 10000059 摆针大连杆 ZIGZAG LEVER REAR 1 17 10000978 摆针电机安装板 MOTOR BASE 1 18 10000979 摆针曲柄 MOTOR LEVER 1 19 10000975 摆针步进电机 NEEDLE SWING MOTOR ASS'Y 1 20 10009008 摆针电机安装板螺钉 SCREW M6 L=10 3 21 10000992 摆针轴组件 ZIGZAG LEVER SHAFT ASM. 1 22 10000994 摆针驱动销螺母 NUT M5 1 23 10000995 摆针轴 ZIGZAG LEVER SHAFT 1 24 10000993 摆针驱动销螺钉 NEEDLE SWING SENSOR ASSY 1 25 10000954 针杆连接柱 NEEDLE BAR CONNECTION 1 26 10000973 连接柱螺钉 NEEDLE_BAR_CONNECTION 1 27 10000989 针杆连接板 NEEDLE BAR ROD 1 28 10000061 摆针滑块 SQUARE BLOCK 1 29 10000062 摆动架组件 NEEDLE BAR FRAME ASSY 1 30 10000063 针杆摆动架 NEEDLE BAR FRAME 1 31 10000982 针杆套 NEEDLE BAR METAL 2 32 10000974 摆动架销 SUPPORT SHAFT 1 33 10000998 摆针压板组件 FRAME SUPPORT PLATE ASM. 1 34 10000990 摆针前套 BUSHING 1 35 10000991 摆针后套 BUSHING REAR 1 36 10000953 针杆 NEEDLE BAR 1 37 10002447 机针 DPX5 #11 NEEDLE DPX5 #11 1 38 10000952 针杆线钩 NEEDLE BAR BOBBIN THREAD GUIDE 1 39 10010588 机针螺钉 SCREW M3 L=5 1 40 10000976 传感器安装定位板 SENSOR PLATE 1
图号
Part No.
描述
Description 数量
-17-
sv
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7.上切线线部件
-18-
NEEDLE THREAD TRIMMER COMPONENTS
序号
NO.
1 10003215 上切线电机组件 ASSY UTT MODULE 1
2 10003248 挡圈 E-RING 3 1
3 10003358 线夹 CABLE BAND 1
4 10002463 螺母 NUT M4 2
5 10000994 螺母 NUT M5 4
6 10002765 垫圈 WASHER 4.3X9X0.8 1
7 10000984 螺钉组件 SCREW ASM. 1
8 10003496 轴位螺钉 SHOULDER SCREW D6 H2.6 1
9 10002762 螺钉 SCREW M4 L=6 2 10 10003399 上切线传感器安装螺钉 SCREW M4 L=6 2 11 10003298 螺钉 SCREW M4 L=8 1 12 10003399 上切线电机螺钉 SCREW M4 L=10 4 13 10009037 螺钉 SCREW M4 L=12 2 14 10003881 上切线X板螺钉 HEXAGON SOCKET HEAD SCREW M5X6 2 15 10002802 螺钉 SCREW M5 L=8 2 16 10003396 紧定螺钉 SCREW M5 L=8 2 17 10002497 上切线松线臂组件 ASSY UTT RELEASE ARM B 1 18 10003262 松线杆固定螺钉 SCREW M4 L=5 1 19 10012162 挡圈紧定螺钉 SCREW M5 L=4 2 20 10012162 螺钉 SCREW M5 L=5 4 21 10003256 轴位螺钉 SHOULDER SCREW D6 H3.2 4 22 10002755 轴位螺钉 SHOULDER SCREW D8 H4 1 23 10003266 轴位螺钉 SHOULDER SCREW D8 H15 3 24 10002767 弹簧 SPRING 1 25 10002760 紧圈 THRUST COLLAR D8 W9 1 26 10002469 上切线支承臂A UTT ARM A 1 27 10002766 上切线悬臂B UTT ARM A 1 28 10003263 上切刀部件安装板 UTT BASE PLATE 1 29 10000021 上切线凸轮滚柱 UTT CAM ROLLER 2 30 10002803 上切线凸轮滚柱导向螺钉 UTT CAM ROLLER SHAFT 2 31 10002531 止动平板 UTT RATCH PLATE 1 32 10002533 上切线松线臂 A UTT RELEASE ARM A 1 33 10003297 松线座 UTT RELEASE LEVER BASE 1 34 10003222 UTT Y-DRIVE SHAFT 1 35 10002751 上切线传感器安装板 UTT SENSOR BASE 1 36 10002758 上切线支架扭簧 UTT_SUPPORT_ARM_SPRING 1 37 10003226 上切线支承轴 UTT SUPPORT SHAFT 1 38 10002764 拉簧短螺钉 UTT SUSPENSION SCREW 4 2 39 10002763 拉簧长螺钉 UTT SUSPENSION SCREW 9 1 40 10003495 轴位连接螺钉 UTT SUSPENSION SHOULDER SCREW 1 41 10003441 上切线连接杆A UTT THREAD PULLING LINK A 1 42 10003496 上切线连接杆B UTT THREAD PULLING LINK B 1 43 10002566 上切线X板 UTT X-CAM 1 44 10003223 轴套 UTT Y-DRIVE ROLLER 1 45 10003222 UTT Y-DRIVE SHAFT 1 46 10003215 上切线电机 UT TRIM MOTOR ASS'Y 1
图号
Part No.
描述
Description 数量
47 10002752 上切线传感器 UT TRIM SENSOR ASS'Y 1
-19-
48 10002495 松线拨动杆组件 ASSY UTT RELEASE LEVER 1 49 10002568 上切线凸轮组件 ASSY UTT CAM 1 50 10002448 上切线连接臂组件 ASSY UTT THREAD PULLING ARM 1 51 10002755 上切线凸轮导向板组件 ASSY UTT CAM ARM 1 52 10002498 上切线支承臂组件 ASSY UTT SUPPORT ARM 1 53 10014210 上切线部件安装螺钉 SCREW M5 L=12 3 54 10002761 支承板弹簧 BUTTON SUPPORT LEVER SPRING 1 55 10002450 上切刀组件 ASSY UTT TRIMMER 1 56 10003248 挡圈 E-RING 3 1 57 10000994 螺母 NUT M5 1 58 10003399 螺钉 SCREW M4 L=6 1 59 10002762 切刀组件安装螺钉 SCREW M4 L=6 1 60 10003396 紧定螺钉 SCREW M5 L=8 1 61 10003261 导向轴 UTT GUIDE SHAFT 1 62 10003258 弹簧吊钩板 UTT SUSPENSION PLATE 1 63 10003260 上切线拉线杆 UTT THREAD PULLING LEVER 1 64 10003259 拉线轴 UTT THREAD PULLING SHAFT 1 65 10003257 上切线拉簧 UTT TRIMMER CLOSE SPRING 1 66 10003223 轴套 UTT Y-DRIVE ROLLER 1
-20-
8.
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8.下切线部件
-21-
BOBBIN THREAD TRIMMER COMPONENTS
序号
NO.
1 20007587 下切线电机大组件 BTT_DRIVE_UNIT 1
2 10001143 下切线凸轮组件 ASSY_BTT_DRIVE_CAM 1
3 10001164 下切线主动板组件 ASSY_BTT_DRIVE_LEVER 1
4 10001012 切线传动板 BTT_DRIVE_LINK 1
5 10001009 下切线电机安装板 BTT_DRIVE_UNIT_BASE 1
6 10008447 分刀主动板组件 ASSY_BTT_RELEASE_LEVER 1
7 10001015 分刀传动短杆 BTT_RELEASE_LINK_F 1
8 10001014 分刀传动长杆 BTT_RELEASE_LINK_R 1
9 10001024 切线调节偏心轴 LINK ROD 1 10 10002076 凸轮滚柱螺钉螺母 NUT M4 1 11 10001146 分刀主动板组件螺钉螺母 NUT M5 2 12 10001022 下切线电机 LT TRIM MOTOR ASS'Y 1 13 10000984 下切线传感器螺钉组件 SCREW M3 X 10 1 14 10010685 传感器安装板螺钉 SCREW M4 L=6 2 15 10001010 下切线电机螺钉 SCREW M4 L=8 4 16 10012162 下切线凸轮组件螺钉 SCREW M5 L=4 2 17 10001013 切线调节偏心轴螺钉 HEXAGONAL BOLY 1 18 10001021 传感器安装板 SENSOR_FITTING_PLATE_BT 1 19 10001007 下切线传感器 LT TRIM SENSOR ASS'Y 1 20 10001029 螺钉 SHOULDER SCREW D8 H10 2 21 10001124 挡线驱动板主动螺钉 STOPPER_PIN 1 22 10000021 凸轮滚柱 UTT_CAM_ROLLER 2 23 10000919 凸轮滚柱螺钉 UTT_CAM_ROLLER_SHAFT 2 24 10001023 分刀传动长杆螺钉 SHOULDER SCREW D8 H2.9 1 25 10010554 分刀传动连接螺钉 SCREW M3 L=6 2 26 10002464 下切线大组件 THROAT_PLATE_BASE_COMPL 1 27 10003487 挡线钩 PICKER 1 28 10000915 上拨线板 BT_CLAMP 1 29 10000910 上拨线板座 BT_CLAMP_LEVER 1 30 10001120 下拨线板 BT_PULLER 1 31 10001126 分刀板组件 ASSY_BT_RELEASE_ARM 1 32 10000022 下切线组件驱动板 BT_TRIMMER_LINK 1 33 10000918 上拨线板拉簧 SPRING 1 34 10000916 上拨线板拉簧紧定螺钉 WASHER 1 35 10000070 下切线组件驱动板长螺钉垫 WASHER 1 36 10001123 针板垫 OIL_SHIELD 1 37 10001017 垫片 PLAIN WASHER 4.3X12X1 3 38 10001121 下切线板座螺钉垫片 WASHER 4.5X20X1 1 39 10001145 针板螺钉 SCREW M3 L=4 2 40 10001051 螺钉 SCREW 3 41 10000041 下切刀组件螺钉 SCREW M4 L=4 9 42 10000917 上拨线定位螺钉 HINGE SCREW 1 43 10000071 下切线组件驱动板短螺钉 SHOULDER SCREW D5 H1.6 1 44 10001144 下切线组件驱动板长螺钉 SHOULDER SCREW D5 H1.6 1 45 10001053 上拨线板拉簧动螺钉 SUSPENSION_SCREW 2 46 10001016 挡线驱动板 PICKER_ACTUATING_LEVER 1
图号
Part No.
描述
Description 数量
47 10001155 针板座组件 ASSY_THROAT_PLATE_BASE 1
-22-
48 10000072 下切线板座 BTT_LEVER 1 49 10001127 下切刀组件 ASSY_BTT_LOWER 1 50 10000074 针板 THROAT_PLATE(K) 1 51 10001052 挡线传动板 PICKER_ACTUATING_L_LINK 1 52 10001028 挡线连接块 PICKER_BASE 1 53 10001026 挡线连接块安装板 PICKER_BASE_FITTING_PLATE 1 54 10000912 旋梭定位钩 STOPPER A 1 55 10000913 旋梭定位钩座 BOBBIN CASE POSITIONING PLATE 1 56 10000040 挡线钩螺钉 SCREW M3 L=4 1 57 10001027 挡线连接块安装板螺钉 SCREW M4 L=5 1 58 10009104 旋梭定位钩座螺钉 SCREW M4 L=10 2 59 10010554 旋梭定位钩螺钉 SCREW M4 L=6 1 60 10001025 挡线连接块复位螺钉 SCREW M4 L=12 1 61 10001010 下切线电机安装板螺钉 SCREW M5 L=8 3 62 10001023 螺钉 SHOULDER SCREW D8 H2.9 4 63 10000918 上拨线板拉簧 SPRING 1 64 10001020 安全开关挡板 SAFETY SWITCH PRESSING PLATE 1 65 10009529 安全开关挡板螺钉 SCREW 1 66 10002076 挡线连接块复位螺钉螺母 NUT M4 1 67 10001029 挡线连接块螺钉 SHOULDER SCREW D8 H10 1 68 10001053 挡线传动板长螺钉 SUSPENSION_SCREW 2 69 10001018 挡线传动板短螺钉 STOPPER_PIN 1 70 10001137 油盒组件 OIL_TANK_ASM. 1 71 10000073 油盒安装板 OIL_TANK_PLATE 1 72 10001135 油盒组件螺钉 SCREW 6 73 10000911 挡线连接块挡板 PICKER_BASE_STOPPER 1 74 10000039 油盒安装长螺钉 STUD 1 75 10001011 油盒安装短螺钉 STUD 1 76 10000914 旋梭定位钩座垫 BTT_SPACER 1
-23-
9. CLOTH CUTTING
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9.切布刀部件
-24-
CLOTH CUTTING KNIFE COMPONENTS
序号
NO.
1 20007588 切布刀电磁铁大组件 KNIFE SOL ASM. 1
2 10002467 切布刀电磁铁缓冲垫 CUSION 1
3 10008621 切布刀电磁铁组件 SOLENOID 1
4 10001157 电磁铁连接块 KNIFE HOLDER 1
5 10002465 切布刀铁芯轴螺母 NUT M8 3
6 10002466 切布刀电磁铁缓冲限位板 PLATE A 1
7 10001170 切布刀导向滑块 SQUARE BLOCK 1
8 10001182 切布刀导向板 SUPPORT GUIDE 1
9 10003402 切布刀电磁铁螺钉 SCREW M6 L=10 3 10 10001089 双臂曲柄销 SUSPENSION SCREW 1 11 10001190 切布刀电磁铁架 SOLENOID BASE 1 12 10000837 切布刀复位销 SUSPENSION SCREW 1 13 10001158 支轴挡圈 THRUST COLLAR D=12 W=11 1 14 10001184 切布刀导向圈 COLLAR 1 15 10001085 切布刀复位弹簧 SPRING 1 16 10001086 切布刀 KNIFE 1 17 10001169 切布刀竖轴 KNIFE BAR 1 18 10001180 切布刀驱动架 KNIFE BAR BASE 1 19 10001186 切布刀竖轴连接架 KNIFE BAR BRACKET 1 20 10001185 切布刀竖轴上套 KNIFE BAR BUSH 1 21 10001187 双臂曲柄连杆 KNIFE BAR CONNECTING LINK 2 22 10001088 双臂曲柄 KNIFE BAR DRIVING LEVER 1 23 10001084 切布刀缓冲垫组件 KNIFE BAR DRIVING STOPPER ASM. 1 24 10001156 缓冲垫支承螺钉 KNIFE BAR DRIVING STOP SCREW 1 25 10001084 切布刀缓冲垫 KNIFE DRIVING LEVER STOPPER 1 26 10001171 切布刀导向销 KNIFE BAR SUPPORT SHAFT 1 27 10001181 切布刀竖轴下套 KNIFE BAR LOWER BUSHING 1 28 10001160 切布刀架 KNIFE FITTING BASE 1 29 10001191 双臂曲柄支轴 KNIFE LEVER SHAFT 1 30 10001085 缓冲垫螺母 NUT M6 1 31 10002765 切布刀螺钉垫片 WASHER 4.3X9X0.8 1 32 10001172 导向销垫 WASHER 5X10.5X1 1 33 10001173 曲柄销 BELL CRANK SHAFT 4 34 10003399 导向板螺钉 SCREW M4 L=8 2 35 10011824 切布刀驱动架螺钉 SCREW M6 L=12 1 36 10001159 竖轴连接架螺钉 SCREW 1 37 10011232 支轴紧定螺钉 SCREW M6 L=6 4 38 10001189 切布刀螺钉 HEXAGONAL BOLT 1 39 10001183 导向滑块螺钉 SHOULDER SCREW D4 H5 1 40 10005139 电磁铁固定螺钉 SCREW M5 L=12 5 41 10012162 曲柄销紧定螺钉 SCREW M5 L=5 5
图号
Part No.
描述
Description 数量
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-26-
ACCESSORIES PART COMPONENTS
序号
NO.
1 10001177 机头罩 ACCESSORIE BAG 1
2 10013185 小螺丝刀 SCREW DRIVER,SMALL 1
3 10010995 中螺丝刀 SCREW DRIVER,MIDDLE 1
4 10000880 梭心 BOBBIN 3
5 10002447 机针 EEEDLE DPX5 #11~#14 1
6 10009685 内六角扳手 HEXAGONAL WRENCH KEY 1
7 10009689 内六角扳手 HEXAGONAL WRENCH KEY 1
8 10001056 防震泡膜 VINYL COVER 1
9 10014203 链钩 LINK 1 10 10000167 两眼过线柱 THREAD GUIDE BAR 1 11 10003357 底座锁紧螺钉橡胶垫片 RUBBER CUSHION(B) 4 12 10012456 链条 CONNECTING ROD 1 13 20007589 辅助机台组件 AUXILIARY TABKE COMPL. 1 14 20006740 辅助机台 AUXILIARY TABLE 1 15 10002394 辅助机台安装板 INSTALLING PLATE 2 16 10001095 辅助机台安装板小螺钉 SCREW 11/64-40 L=4.8 4 17 10003402 辅助机台安装板大螺钉 SCREW M6 L=10 2 18 10001192 切布刀 KNIFE 1 1 19 10004455 油瓶 OILER 1 20 10013294 油瓶 DEFRIX OIL NO.1(600CC) 1 21 10001093 切布刀 KNIFE 5/8 1 22 10001092 切布刀 KNIFE 3/8 1 23 10001174 高度块 HOOK TIMING GAUGE,K 1 24 20000415 眼睛防护罩组件 ASSY_SAFETY_PLATE 1 25 10001338 安全板座 SAFETY_PLATE_FITTING_BASE 2 26 10011636 安全板 SAFETY PLATE 1 27 10001339 安全板组件 SAFETY PLATE INSTALLING PLATE 1 28 10011678 安全板弹簧 SAFETY PLATE RETURN SPRING 1 29 10002880 弹性圆柱销 SPRING PIN 2X6 2 30 10011570 安全板螺钉 SCREW 11/64-40 L=7 1 31 10003399 安全板座螺钉 SCREW M4 L=6 1 32 10000100 轴位螺钉螺母 NUT 11/64-40 2 33 10011680 安全板螺钉垫片 WASHER 4.5X10X0.8 1 34 10011677 安全板轴位螺钉 HINGE SCREW D=6 H=10.2 1 35 10011633 弹簧复位销 TENSION SPRING RACK B 1 36 10011682 复位销螺母 NUT 3/16-28 1 37 10001289 轴位螺钉垫片 WASHER 7.4X10X0.8 1 38 20007590 踏脚开关组件 ASSY 4 POSION PEDAL 1 39 10004701 踏脚开关架 PEDAL FRAME 1 40 10011634 踏脚开关 PEDAL FRAME 1 41 10011631 踏脚开关弹簧 SPRING 1 42 10011647 踏脚开关螺钉 SCREW 1 43 10022510 线夹 CABLE CLAMP 1 44 10011754 线夹螺钉 SCREW 1 45 10001283 踏脚开关传感器电线 WIRE 1
46 10006278 传感器 PHOTO SENOR 2
图号
Part No.
描述
Description 数量
47 10011199 传感器固定螺钉组件 SCREW 3
-27-
48 10010994 大螺丝刀 SCREW DRIVER,LARGE 1 49 10001241 塑料薄膜 EC PRODUCTION DECLARATION 1 50 10001116 抬压脚柄组件 PREDDER FOOT 2 ASM. 1 51 10011749 机头支承杆 HEAD SUPPORT BAR 4 52 10003832 底板锁紧螺钉 HEXAGON BOLT 4 53 10003875 接地线螺钉组件 BOLT 1 54 10003395 底座锁紧螺钉垫片 WASHER 6.1X18.5X2 4 55 10008323 踏脚开关安装木螺钉 WOOD SCREW D=4.8 L=20 2 56 10003078 底座锁紧螺母 NUT M6 8
-28-
11.
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12. CONTROL BOX COMPONENTS
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12.电控部件
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CONTROL BOX COMPONENTS
序号
NO.
1 20007591 电控系统 CONTROL BOX 1
2 10025125 控制箱体 CONTROL BOX ASSEMBLY 1
3 10001298 电源开关 POWER SWITCH 1
4 10008323 电源开关螺钉 SCREW 2
5 10001118 螺钉 SCREW 3
6 10021351 操作盒组件 OPERATION BOX 1
7 10025126 操作盒 OPERATION BOX 1
8 10022012 操作板座 OPERATION BOX PLATE 1
9 10001118 操作盒安装螺钉 SCREW 2
图号
Part No.
描述
Description
数量
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