Zoje ZJ5200N User Manual

WITH
VERTICAL
EDGE
TRIMMER
PARTS
BOOK
Contents
Parts
1...
Arm
2
...
Main Shaft & Thread Take-up Components
3
...
Needle Bar & Thread Take-up Components ···
4
...
Presser Bar Components · · ·
5...
Hook Driving Shaft Components .. · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9
6...
Feed Mechanism Components · · · .. · · · · · · · · · · · · · · · · · · · · · · · · · · · · ··
7...
Feed Regulating Components ... ·· ·
8
...
Knife Components ···
9...
Lubrication Components · · · · · · .. · · · · · · · · · · · · · · · · · · · · · ·
1 0
...
11..
Book
Bed
Components · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
... ···
···
···
··· · ·· ... · ..
Oil Reservoil & Knee Lifter Components
Machine
Head
Accessories · · · ·· · · · · · · · · · · ·· · · · ·-· ·· · · · · · · · · · · · ·. ···21
.. ·
···
···
···
···
· ·· · ·· · ..
···
·· · · ··
···
···
···
···
··· ··· ··· ···
··· ···
···
··· ··· ··· ··· ...
···
· ·· · · · · · · ·· ·
··· ··· ··· ..
· ·· ·· ·
...
···
···
···
· · · · · .. · · ·17
· .. ··
···
···
···
..
···I
···3
···
5 7
·II
··
·I3
···I5
··19 ·
12
...
Duple-thread spool stand asm
13
...
Machine Stand,table
.........
...
& Electri c Appliance Components
. ·· ·
··· ··· ......
···
... ···
... ...
23 25
1,
Arm
Bed
Components
Ref. No.
1 GQ198/ 2 3 4 5 6 7 8 GR1454
9 GR1463
10
11
12 GR1462 13 14
Part No.
GR1757/2 GS019 GR1458 GR1758 GS100 GK173
GR1461 GR1461
GR1464 GR1466
13
Description
Arm bed complete
Face plate asm. Screw Rubber plug Gasket
Side
plate screw
Side plate Gasket 1 Counterweight screw hole plug Rubber plug 4 Rubber plug 1 Rubber plug Rubber plug Hook shaft rubber plug 1
Amt.Req.
1
1 3 2
1 8
1
1
1
1
·
15 16 GR1453 17 GL15 18 19 20 21
GR1465
GS99 GS98 GQ201 GX333
Rubber plug
Bed support
Nut
Bed screw
stu~
short
Bed screw stud, long
Model plate Model plate rivet
1
1 2
1
1
1 2
1
~12
6
~
<\
~
~
~
~
~
a
a
a
a
a
10
1
<::>
0
0 0
@
20
/
2
Main Shaft Thread Take
2'\
...
up components
Ref.No.
1 GH33112
2 GH333 3 4 GX335
5 GR1477
6
7
8
9
10 GZ299
11 12 GX334 13 14 15 GH376 Counterweight asm . 16 17 18
19 20 21 22 23
24 25 26
27
28 29 30 31
32 33 34 35 GK174 36
Part
No. Description
Thread take up lever asm. 1 Thread take up lever link
GR1476
GS04 GH330 Needle crank GS09 00270
GR1470 Oil regulating felt 1
GR1471 00269
GS07 GS08 GS06 Screw GR1472 GS39 Screw GR1473 Counterweight wearing plate 00292 GR1806 Rubber ring GS04 Screw 00265 GS05 GR1469 GS39 Screw 00262 GS04 Screw GR1468/2 Rubber GP132 GS03 GS02
GSO
/2
/2
IO
Oil wick Thread take-up crank shaft stud asm. 1
Oil
wick
Screw 1
Thread take-up crank screw, left 1 Needle shaft bushing Main
Crank oil adjusting
0-Rubber
Rubber bushing
Crew Clamp screw
0-Rubbe
Main
Main
Screw
Main
Maim
shaft
ring
r ring
shaft bushing, front
shaft bushing, intermediate
shaft thrust collar asm.
shaft bushing, rear
ring
Hand
Screw End Thread take-up lev
Sc
wheel
screw
rew
pin
er
asm.
cover
Amt.Req
1 1
1
1
1 1
1 1
1
1 1 1 1
1
1 1 1 1 1
1
1 1
2
1 1 1 1
2
1 1 1
3
3
1
\\12
()J:JCJ
r~,·
8 7 9
35
15
20
25
30
28
\
\-~
4
32
29
3
... Neesle
Bar & Thread Tension Components
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14 15 16 17 18
19 20 21
22
23 24 25 26 27 28 29 30 31 32
33
34 35
36
37 38 39 40 41 42 43
44
Part
No.
GRI479 00271 GSOI2 00272 GZ300 GR1478 GSOll
GH334 GU168 00270
GRI632
GR1807 GS071 GV15 GX371 GX336 GR1487 GS016 GS48 GW250 GS015 GR1488 GR1489 GW251 GRI490 GL17 GR1491/5 GR1492 GR1493 GW252 GS017 GS011 GR1485 GL16 GR1484
GS014 GR1483 GS013 GR1482 GR
1633
GR1634/8
GR1636
GR1644/23 GS090
Description Rubber Needle Screw
Needle Needle
Needle Clamp Needle Needle Needle Needle Needle Screw Needle Tension release auxiliary Tension release Thread tension Screw Clamp Take-up spring Thread tension Thread Tension release disc Thread tension Thread disc rotation stopper Thread tension Needle Needle Tension disc Spring Stud
Screw Presser Frame Frame Frame Frame Three-hole thread eyelet Three-hole thread eyelet Knife Clamp Screw Bobbin Screw
plug
bar
bushing. upper
bar
bushing, lower bar bar
connection asm.
screw
bar
crank bar
guide shaft bar
thread bar
thread
screw
tension
thread thread
bar
clamp thread thread guide nut, left thread thread
thread
winder
rod block
bushing
guide guide
pin
post
socket
post disc
spring
nut guide guide
guide left guide guide
pin pin
nut, right
right
base
components
pin
asm.
guide
screw
Amt.Req.
1 1 1
1
1
I
I
1
1
1
I
1
1
1
1
1
1
1
1
1
1 2
1
1
1
1
1
1
2
1
I
1 1
1
1
1
1
1
1 1 1 1
1 3
5
41
.............................
-----
.......
--
.........
----
............
--
............
-
.. -----------
--
.
! '<r, i
'1
; 20 22 24 26
. .
·---
---------------------------
40
I
~
1 :
.
.
.
.
!-~
l
·-------
----38·--··
r--
~
------
39
v
1 --41
3
·---
~
............
......
-
...
. .
!
:
27
-i
~
: :
: :
' .
: 30 :
i
-
....
-
................................
' .
37
----
...........
------
...
'
__....
28 !
29
31
......
---
____
1
i
l
,
(W~
-
2
5
14-
-"
11
10
tr
34
35
15
~
16
l~
33
https://manualmachine.com/
~
/
36
19
~
6
4,
Press Bar Components
Ref.
No. 1 GL18 Presser 2 3 4 5 6 7
8 9
10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30
31
32
33 34 35 GL19 36
Part
No.
GS018 GR1494 GW253
GZ301 Presser GR1495 GS019 00273 GS020 GM216 GR1499 GS021 Screw GR1500 GR1762 GR1503 GR1504 GS022 GS023 GS025 GR1510 GR1764 GS024 GR1506 GR1507 GR1508 GR1509 GS0124
GR1511 Lifting lever GS026 GS027 GW255 GS028 GR1510 GR1512
GX339
/5
/2
Pre Pre Presser
Presser
Clamp screw 1
Presser
Screw 1 Hinged presser foot asm. 1 Hand
Washer Hand
0 -ring Lifting lever Hinge s Hinge Hinge s
Spring Lifting lever link
Shaft Gasket
Snap
Snap Lifting lever connecting
Connecting rod
Hinge screw
Suspension
Spring
Screw
Snap
Swiv
Connecting
Connecting rod, vertical 1
Description
spring
sser
spring
sser
guide spring bar bar
bar
lifter lever 1
lifter
crew
screw
crew
ring ring
ring
el
regulator regulator
bar
guide bracket
bushing,
cam
asm.
hinge
link
ann
screw
rod
nut
nut
Lower
screw
·
asm.
rod
Amt.Req
1 1 1 1 1 1
1
1 1
1
1
1
1 1 1 1 1
1 1
1
1 1
1 1 1
1
1 1 1 1 1
7
25
_U
<lli\l/24
~22
--23
~
27
28
----
2
I
\
\...
fPn
W
~:
89
\
~
..
~~
/s
4
21
20
18~
6 7 8
~11
f§ f§
w
I
~
I
"--
-
~
19
~
U
ODD
-19
Q11D
24
13
12
10
6
... Feed
Ref.
No.
1
2
3 4
5
6
7
8
9
10 11 12 13 14 15 16
17
18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
40 41 42 43
44
45 46 47 48 49 50 51 52 53
54
55
56 57 58 59 60 61 62 63
64
65 66 67 68
Mechanism Components
Pan
No.
GM218/2 GS044 GM204 GW256 GS045 GS072 GM217 GR1529/5 GX343 GR1533 GS042 GR1527 GR1765 GS0125 GS69 GR1528 GZ280 G0286 GS041 GH337 GS040 GS039 GL7 GR1469 GS39 G0285 GS041 GR1524 GR1535 GH340 GT154 GS034 Gh335 Grl521 GS035 GH336 GX340 GS036 GR1522 GZ281 G0286 GS37 GH338 GS037 GR1525 GR1526 GR1524 G0285 GS041 GR1469 GS39 GH339 GS040 GS039 GL7 GR1523 GZ279 GS038 GX342 GS05 GX341 GS037 GR1766 GS0115 GR1767/2 GSOI16 GR1770 GS0117
Description Throat plate (3.2mm) Screw Bed slide Spring Screw Screw Feed dog Feed bar Shaft Oil Screw Feed rocker Holder Screw Clamp screw Washer Feed rocker shaft Feed rocker shaft bushing, front Screw Feed rocker crank, rear asm. Clamp screw Hinge screw Nut
wick
asm.
asm
.
asm.
Thrust collar asm.
Screw Bushing, rear Screw
C.
ring C-ring Feed driving shaft connecting rod Feed drive eccentric cam Screw Feed rocker shaft connecting rod Feed eccentric Screw Connecting Connecting pin Screw Feed driving rocker asm Feed driving shaft Feed rocker shaft bushing , front Screw Feed rocker shaft crank Clamp screw Oil
wick Vinyl tube C-ring Bushing, Screw Thnist Screw Feed driving shaft Clamp Hinge screw Nut Feed driving rocker Hinge pin Screw Feed driving rocker Screw Hinge stud Screw Throat plate Screw Waste Screw Waste material guide Screw
thrust washer
rod
rear
collar asm.
cranlc,
screw
material guard
arm
asm.
rear asm.
hinge pin
Amt. Req.
1
2
1
1
2 2
I
1
1
1
2
I
1
2
I I
1
1 1
I
1
I I
1
2
I
I I I
I
I
2
1
1
3
1
I
I I
I
I
I I
I
I
1
I
1 I
I
I
I I I I
I I
2
I
I I
I
I
2
I
2
I
I
l1
12
7,
Feed Regulating Components
Ref. No.
1 2 GR1536/3 3 4
5 GX345 6 7 8 9 GR1539
10
11
12
13
14
15
16
17 18 19
20
21
22
23
24 GR1542 Rubber ring,large
25 26 27 28 GH345 Feed driving rocker arm connecting rod 1 29 30 GR1546 Washer 1
31 32 GR1543 Waved washer 1 33 34
35 GR1544 Reverse feed control lever 1
Part number Description
Gs046
GS047
GR1538
GW257 GX346 GS48
CH341
· GS048 GL20 GR1540 GW258 GR1547 GS01 Screw GR1545 Rubber plug GS051 GH342 GS049 GS48 Screw
GS100 Screw GZ282 Reverse feed control lever shaft
GH344 GS48 GS049 Clamp screw
GS052 Hinge screw 1
GL20
GS033 Screw 1 GSOSO
Stitch Stitch dial asm Feed regulating screw
0-Rubberring Stitch dial lock pin Stitch dial lock spring
!
Hinge
Screw Feed regulator Feed regulator
Hinge screw
Nut
Tension spring suspension stud
Tension spring
Suspension bracket
End screw
Tension spring suspension crank asm
Clamp screw 1
Control lever crane,rear asm. 1 Screw
Nut
Screw 1
dial asm.screw
pili
Amt.Req.
1
1 1 1
1
1 1
1
1 1 1 1
1
1
1
1 1
2
1
1
1
1 1
1 1
1
13
10
11
~
18
4
1
14~
15
__,
~
16/
18 - I
17
19
23.31
-yi
30
29
14
·-
8, KnUe
Ref.
No.
Co~ents
Part
1 OT159 2 OX373 3 OH377 4
00295
5 OK184
6 OR1771 7
OSOll8
8 OU 168
9 OR1772
10 11 12 13 14 15 16 17 18 19
0$0 GZ302 002% OR1773 OR1774 OX374 OW283 OR1775 OL31
OR1776 20 OR1777 21 22 23
OW284
GX375
GR1778 24 GX376 25 26
GR1779
GS0119 27 OR1528 28 OR1780/5 29
00299 30 GS013 31
32 33
GR1782
OS0120
OR1783
34 GR1784 35
OS072
36 OW285
37 GS030 38 GL32 39
OR1788
40 OS081 .
No.
100
Description· Knife cam Pin Knife driving rod Knife needle bearing Thrust plate Slide block guide
Screw
Crank slide Knife driving. stud connection
Screw Knife driving Bu
shing Rubber ring Knife driving rod clutch retainer Knife driving rod clutch Spring Cap Nut Knob Knife release lever Spring Pin Snap ring Knife driving block stud Guide stud for knife driving block Bolt Washer Knife driving block asm. Clutch pin bushing Screw Knife holder Screw Knife Washer Screw Tension spring Screw
Nut
Balancer Screw
block
asm
stud
pin
Amt.Req.
1 1
1 1
1
1
2
1
1
1 1
1
1
1
1
I
1
1
1
1
·1
1
2
1
1
2
2
1
( 1)
(
1)
1---
_,.
1
1
1
2•
1
2
2
1
2
15
2
~
9
4 5
39
8
20
16
23
9,
Lubrication Components
....
Ref.No.
1
2 GR1S70 3 4
s
6 GR1S6S 7 GR1S69
8 GR1S68
9
10 11 12 13 14 1S 16 17 GR1SS8 18 GR1S48/
Part
GS44
GR1S71 GR1S66 GS81
GR1790
GS81 GR1S64 Plunger thrust
GW260 GR1S63 GSOSS Connecting screw
GR1S61 GR1S62
No. Description
Arm oil shield asm.screw 1
1\rnl
oil shield asrn. 1
Oil
wick
Oil return tube holder
Screw 1
Oil
return tube asm. 1 Oil felt presser Oil
felt 1 Oil
felt 1 Plunger
Plunger Oil
Oil 0 -
Rubber
Main
21
Lubricating oil
thrust plate screw
spring
return
sight
pump
window
ring
shaft oil
plate
plunger
tube
pump
asm
Amt.Req.
1 1
1
1 1
1
1 1 1 1 1 1
19 20 21 22 23 GR1SS2 Oil 24 25 26 27 28 29 30 31 32 33
34
GRIS49 GRISS7 GR1SS9 Rubber
GR1SS1 Lubricating oil
GR1553 GSSS3 GRISSO GL138 GR1554 GSSS4 GSOS3 Screw 3 GRIS60 GW2S9 GSOS4 Oil adjusting screw
GR1789
Oil Rubber
Oil
Screw Washer Nut
/2 Lubricating oil
Screw
Oil Spring
Oil shield
pump
joint joint
pump pump
tube
installing base
pump impeller impeller cover
pump
cover 1
1 1
1
1
1
1 3 3 3
s
1
1 1
1
17
18
10
'\
Oil Reservoir & Knee Lifter Components
Ref. No.
1 2 3 4 5 6 7 GR1581
8 9
10 11
12
13
14 15 GL21 16
17 GW261 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 GBS111 34 35 36
37
38
Part GR1792 GR1574 GR1579 GR1578 GR1577 GBX105
GR1576 GS02 GR1575 GR1582 GS058 GL21 GS057
GS056
GR1583 GZ283 GR1584 GS059 GR1586 GR1587 GS08 GW262 GR1588 GS060 GKR13 GR1793 GR1794 GS0122 GR1795
GR1796 GS020 GL33
GR1797 GS0123
No.
Description
Oil
reservoir asm. Gasket Oil reservoir Oil reservoir felt Rubber Nail Knee Oil reservoir Oil Oil Lifting Positioning screw 1 Nut Positioning Nut Lifting Spring Thrust Knee Bearing Clamp Knee Knee Screw Knee Knee Screw Knee Waste material Gasket Screw Waste material chute holder 1 Wood screw 3 Waste material chute 1 Screw
Nut Waste material chute Screw
press lifter
drain
drain
ring
press
screw lifter press
press plate press
press
rubber
cushion
magnet
screw
cap
gasket
screw
screw
rod
bracket
plate
plate
plate
plate
cushion
cushion
rod
asm.
rod
cover
spring asm.
cover 1
guide
joint
Amt. Req.
4
1
4
1
1 2 2 4 4
1
1 2 2
1
1
1
1
1
1
1
1 1
1
1
1 1 1 1 1
1 1 2
8
19
31
30
~
~-21
I
19
28 26
20
11
'\
Machine Head Accessories
Ref.No.
1 GF113 2 GR1603 3 4
5
Part
GR1602 GR1601 GN163
6 GV15
7 GR1604/3
8
9 GR1593
10 11 12
13
14 15 16 GR1448 17 GL38 18
19 GR1449 20 21 22 23 GM221 24 25 26 27 28
29
GBR148
GBX105 GR1590/2 GS0121 GR1447 GS062 GR1599
GS0574
GBS120 GBR147 GM200
GM222/2 GM224/2 GR1814 GR180112 GR1798
QT.:t
_J.799
No.
/5
Description Machine head cover 1
Screw Screw driver(m) Screw driver(l) Bobbin Needlr Lubricating unit case Machine rest Machine Machine hinge plate screw Machine Belt cover supyort stud 1 Belt cover A 1 Screw
Washer Belt cover B cover asm. 1 Nut Screw Belt cover, B 1 Driving belt cover wood screw 2
Wood screw washer 2 Hinged presser foot asm. 1 Feed dog 1 Gauge plate (6.4mm) 1 Gauge plate(4.8mm) 1
Knife
Washer material guard 1 Wrench 1
Oiler
driver(s)
asm
.
pin
hinge plate 2
hing~
plate asm. 2
Amt.Req.
1 1 1
3
21boxees
1
4
2 2
3
1
1
1
21
13
17--6}"4
12
22
~
~27v
23
/
28~
~
~
~
24
22
7 6
~
4
2
9-
16
15
13
-....
-
---®
c
19
-
---~
20-®
24
18
13, Machines stand Table & Electrie Appliance
Ref.No.
1
2
3
4
5
6 7
8
9
10 11 12 13 14 15 16 17 18 19 20 21
22
23 24
25 26 27 28 29
30
31
32
33
34
35
36
37
38
39 40 41 42 43
44
45 46 47 48 49
50 51
Part
No.
GKR193
GKR194 GKL104 GKR196/2 GKR198 GKR173/3 GKS119 GKR176 GR253 GKR178 GKS110 GKR122 GKR106 GKR181 GKX106 GKR184 GKS110 GKR122 GKR106 GKL102 GKR182 GKR111 GKS102 GKR112 GKL102 GKR116 GKR118 GKR183 GKSliO GKL101 GKX101 GBS114 GKR112 GKR186 GBR150 GBR151 GBR152 GBS121 GBR153 GBS120 GD234 GD219 GD108 GD233 GE122 GKS122 GKR209 GKR106 GKL101 GD227 GBS104
/5
/3
De
scription Stand side asm. Rubber Nut Screw Space ring Stand side support asm. Screw
Spring washer Washer Treadle brace asm.
Screw Washer
Spring washer Treadle brace l Treadle shaft Treadle bracket
Screw
Washer
Spring washer Nut Trea Treadle
Screw
Washer Nut Pitman Pitman Joint Joint screw Joint Pitman Table'wood Table wood Table washer Table Drawer Drawer Drawer Drawer Drawer Model Motor Motor Motor Machine driving belt Motor Motor Motor Motor Power Power
cushion
ocknut
dle
pitman
rod, lower rod, upper
nut
rod split
screw screw
rail rail
wood limit plate limit plate
GFC4024 motor connecting wire plug wire pulley
& table connecting
pin
washer
screw
wood
plate
(upper)
screw
& table connecting & table connecting spring washer & table connecting
source
switch
source switch wood
screw washer
nut
screw
Components*
Amt.
Req.
2
4
4
4
4
1
4
4
4
1
2
2
2
2
1
2 2
4
2
2
I
I
2 2
2
1 1 1
1
1
1
4
4
4
I
1 2
6
1 2 1
1
1
1 1
3
3
3
3
1
2
*
Note
that parts above mentioned shall be purchased in a separate order.
25
:~~~
~
48
---~
49
-.
o
c
..
..
~
.,
~
50
51
----33 L_32
~
36
6
"
2-
3 @
4-
5-g
~
~
1
v
--
- -
·--
~
1
[J
i!il
!
0
18
19
-
20
26
Knife Positioning Ptate Asm
2
3
Rcf.No. Part No.
1 GR1785 Knife Positioning Ptate
2 GR1787 Face
3
4 GW286
5 GS043 Screw
GS0121 Screw
Description
Plate cov
Trnsion spring
er
Amt.Req.
1 1
3
1
2
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