Zoje ZJ-3 User Manual

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AUTO-SHARPENING CUTTING MACHINE

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MANUAL

BOOK

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CO., L TO.

Before operaring machine, read this page carefully.

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Before operating the and Fill

current

oil

cup.

are Push

a few revolutions

motor,

the same

in

turning

by

hand

This machine

be

sure that electric supply voltage

as

stamped

knob

and

to

see

if

the knife

is knife. Keep hands away from the knife area at

all

times. handles only when operating machine.

Use

air hose or bellows with proper eye shields and

of motor and sharpener twice a week.

Remove clean out lint arround screw mechanism week, a

day.

rollers.

Remove

To

If

knife and clean slides with slot cleaner

prevent undue accumulation of lint,

rollers stick,

remove

from plate

solvent.

on

the

nameplate.

turn

the

machine over

moves

easily.

equipped with a sharp

Use

control levers and

or

handling

blow

lint

out

cover over

in

sharpener once a

do

and

wash

at

not

in

cam

least

oil cleaning

and

once plate

--

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Fc,

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ii!!

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>:.t91.~

!IIH!!:I!;

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B<l*"

M.

Take of

pressure handle. to

engage lever a

few

the

Press

to

tries

lock.

machine

foot lever release

sharpening

If

this

you

will

out

occurs,

feel

Do not operate sharpener without knife in machine or the sharpener will be

damaged.

of

the

lay.

Drop

located

lever

downward

emchanism.

lift

latch

correct

Too

fast

lever

operating

pressure

to

lever

pressure.

machine

action

and

start

foot

firm

by

operating

pressure

may

over.

means

cause

After

DE7

DE2

DEB-6 DEB-8

•

I DE4

~

I

i--DE6

·-DES

)

~1*"""

Part

NO.

DEl

Sharpener

DE2

Sharpener

DE3

FronHo-Rear

DE4

DES

Standard-to-Bearing

DE6

DE7

DES

Front-to-Reur-Beuring

Description

Hold-Down

~

Bearing

Screw

~

Nut

=!:j

HnQ~

Nut

t;-

J.ll~!IM\

Nut

=15-

ffUj!

Plate Roll

Nut

!JM!l;J

II.

fil!~;l7.E!I!.f.ra

Screw

_j',ej:t~)l{tf

Screw

!lt\t!t(f

Knife

JJ)

W:

lij

f~}

\"

'Jtl1

No.Rcq'U

3

I

4

1

I

4

[

=

"'-

2

~

i-R

.;=.

'I'R

Single-Phase

!li'i'f~

Part

NO

DE9 DEIO

n_:

'"'"'

fr.::l·.·

..

.;.;;;;;;}.:~~:.·:;

Motor

As~~lfqt/li~~

· ;

DEll

DE12 DE13

DE14

DEI5

DE16

DEI7 Rear Bearing House

DE18 DEJQ

DE20 DE21

DE22

DE23 Automali<.:

DE24

DE25

DE26 DE27 DE28 DE29

DE30

DE3l DE32 DE33 DE34

DE35

Shaft Cover For Cutout

Terminal Wire

Stator with Band

Rotor

TerminHI wire Tubing

Rear Ball Bearing ljifiJflil

Attachment Plug

Cutout switch M1mnt

Automatic

Cutout

Cover for Cutout 'lii•L.'H-*ifd

Leading sping Washer

Retaining

:1!;

ifff-

Description

Tubing~~;m,

1f1f;ILfi:-f-gH.f¢

and shaft

Carrying Handle

Terminal Block

t:t1fJL~··(-m

Screw

~-=f-NJ~'iT

Terminu.l

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J.f[!;j

rj

It&*

•C.'L'.!<$!11,if<

ti~J~:

!1§-tJLiff(

ffTiJ.·mf*

f'l"·

!liJI

No.Req'd

ll!,?JJ.i!:J'ffi);-ill_ftf

Screw

!rJi.lkl~l

f'pi!HT

~~l>:ff-Y::.'W

Cutout

~.(.,ff=~UJJt:lfrifrii

Switch

'l%•L..':Jf.:flcftol.f'l'

liS•L'**-~rflfr

Screw

-i~·l.'7fj:m**'fT

Screw

lili•L'Jflk~iJ!%4:1

Clutch

Nut

Ring

Fan

Screw

Clutch

Tummg Knob

Rotor Fan

$!ilffl)~·t1t1HID

Cover

J~l~

lJ::ijy:tt~IUI

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JXU~J.fi.

JA.*l::m

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Sping

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~

iliEfll

:lit

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4

1

2

I I

I

2

I I

I

2

I

1

l

~-

1

I I

2

l

I

3

DE19

DE20

DE24

c<

DE9

DE26

DE13

DE30

\.

~~

~

DE29

DE11

-~

\

DE31

I

DE18

DE17

DE33

DE22

DE23

/

~~~OE35

DE34

OE32

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........__

DE27

DE28

4

>!"1'1:~

Part

NO. Description

DE36

DE37

DE38

DE39

DE40

DE41

Cover

Spring for Capacitor

DE42

~

Sorew<l!$~;:!!l(fr

Screw

Capacitor

for

Capacitor

Shaft Lock Nut

~

<l!'i';:E&:Ili:!l:'H

Cover

Ft~~:;g_

}131;f)ft!.t!:

fl!~~B'/-i.=

Ll!.?f.fffi.f[i

/\:#.1.-Ht

~:!i!:

No.Req'd

6

I

1

I

1

~

~l'F~

Part NO. Description No.Req'd

DE43

Front

DE44

Front

Ball

DE45

Bearing Retainer

DE46 DE47

Screw

DE48

DE49 DESO DES!

DE52 DE53 DE54 DE55

DE56

DE57

Seated Crank Ball Bearing

Stud,Lower Mounting Srud,Lower Mounting

Guide Adjustment

Shaft for Ball Bearing

Lock

DE58 Crank Ball Bearing.Lock Nut

DE59 DE60 DE61 DE62

DE63

DE64

DE65

Connecting

DE66

DE67 DE68 DE69

Knife

DE70

DE71

DE72 DE73 DE74 DE75

Screw for Handle Bracket

Operating Handle

DE76

Ql<~.~7

DE78 DE79 DE80

DE81 DEZ2 DE83

Cover for

DE84 DE85 DE86 DE87 DE88 DE89 DE90

~

Bearing

Housing

@jtJL[T:

Bearing

i]l.l'r)Jli].L,,J;Itfojjl(

WJtJLI!i!$dr.-.:;f41~

Screw

>o:il<l'llllll!\fr

I*JY<ftJ'J'-iiiM~Jtl!\fT

Washer~~

Nutf,J:-IU-

Crank

ilffi,(,,f6

Stud,upper

Nut

for Shaft

Connecting

Cross

Wrist Pin Felt

Smw'f-<ffl~Jt!J:'IT

Guide Washer

Smw

l!llli!ld'l/~ftJII:tT

Lock

Washer

Screw

l!iitt'ki*JY<fflil:tT

Handle Bracket

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m.#;~fi:

~~~tlk

Nut

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f~l;IJ~

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rtJ

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f'fjz;IJWf~iij:

*Ill*~

Rod

l!#

Screw

:i!:ff!l!m.if

H.

Guide

1'f1iL

Head

!fl

•L'i'ft~

Wrist

!.A?,i)ll!

Pad

ilb~

Rod

Washer

mt,

~Jt

~A::n~Jt

Screw

)j

!k!l>T

JJ:tli

Screw

P>J~;ijj!l!ifJ

1JfhtiJ1T

Lock

Nut

*-"f-m-Wt~~G):

Operating Handle

Switch

Screw

Oiling device

Oil Tuhe

Eyelet

Oil

Tube

Long Wicking

Screw

taJ*f~.'Mif&~fT

Screw

Windows for oil

Oil tube cover

Oil

Hole Cover

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Base-**~-

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irtJ.ff~t.Jl{tf

trtrfF~

~~L.A9~'fr

irtJ:jq;J!IF~.Vi

i'lfltt!

ii!Jff@!l:tl

Circle

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irtHif

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3

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6

1 1

2

1 1

l

l I I I

3

I

1

I I

3 4

2

I

1

I

5

)

DE59

DE42

DE73

DE69

DE70

DE61

DCOG

/

6

~~*~

Part

NO. Description

DE91

:g

;ffj(

Standard

·tr.

H:

~

No.Req'd

"'

1

•

DE92

DE93

DE94

DE95

DE96

DE97

DE98

DE99

DE!OO

DE101

DE102

DE103

DE104

DElOS

Knife Slide

Taper pin

Rubber Roller all set

Roller Shell

Rubber Mounted Roller

Clamp screw for

Roller

Hinge

Plnte Wing Spring

Lock

Washer.#8Jl-.4.Jif.!:.fi·

JJ?"Ulif1l

Throal Plates

Screw

Plate Wing

)J!\lf}i

JJi!Jf:lii.EiJ!:'t~

1}111fJi!l!jl'([

JJ'i-G~'H

'if.f&

Plate~~~)~

UHffimf'l'

Wtffi:'fot~~fi.f!~

~J!X~~f'l~§~t

Jt(:t!i.II!tlb~1T

-~tli.ii:f'*~rll

{'t'

~f}i'.)!~

1?1:

1

2

3

1

4

12

2

7

DE91-6'

DE91-8"

DE91-10

..

"'"'~(:~,~~~-~

DE96

DE92-6" DE92-B" DE92-1 DE92-12'

o·

~

DE103

I

---------'

0

•

~----:..~

I r

DE93

DE95

n-J-oE94

~~:

1~,

0

-~

L_-L. _

_j

DE99

DE101 /

r---L---;~1oo

- · J

I I /

' -

L-------

-

..___

DE~r

DE102

- I

I

~

.,.,

DE102

_/'

'0'

8

~®FRONT

Front Sharpener Housing Assembly

<'1'14-'1}

Part NO.I

DEI06

DEi07

f----j------:"

bElU8

DEI09 DEllO

I

1 Nut forS<.:rew Shaft

j Tnrust washer for !'Juts

J Thrust Ball Bearing

;g

ij?j(

Description

Stop Nlii. for Screw Shaft

l!Hll

No.Rcq'd

1

~U1~~ii}~J:}

j~.H

jj~!L:j:

~Ui;(d'

·1

1

411iJKti

l

{'i·l

·

·~

___

,

I

!

i DE134. i

rnEJjs

DE136

DEl37

DE!39

DE140

DE

DE2 ...

--

DE145

DEl46

DE147 ' Pressure

DE!48

DE149

r--

DEi

~

Spacer

I Knife

2

42

Pres

'

-4

-

:--,------------------Sc-·c_c_w_I_I~-W~·IJ~fE_·~-,~~~~~;~t-lr!----':.'

1

4

3

144

__

~-------------------S_cc_e_w_,c:.liJ'-.

'

_I

'

Lift

50

9

fer

Knife

Gu:ortl

Lock

Bracil.d

Guard

Lock

Br<JL:K~t

Complete J

Lock for

Spri11g

Nul for pressure Foot Lock

Knife

Guard

Me

Foot

Screw for Presscuc Foot Shoe J

Handle

Pre~sure.

for

Knife Gunrd Loc:k

Lock Bracket

Lock

Brttcket

Comp!etc

Cover

Screw

I±:ITI~tl:1)i:·f-M-~t*:fJ

for

Knife

Guard

Rad

Knife

Guard

.f;'

(J,i.f~~'l~-!~J-\·

Foul J

iU~:iiJl:1·/Yi

+i;I}1'Ji'P.r'i:

'01:h~~~t:J:~'

Only

).(

Jtil)Lil.JT.

Over

Cam

','f_.l-_.:1_··

1llf'•tt

Foot

shoe}

J:EJiilH+/','CT·1f,j

Rod

j

i

L_;

i

I

i i

---j

!

-----i

! ;

j

----

__

--ii

_J

2

I

2

! I

iJlllfl.

';\~

n-fli:-

(

'A'J~JJ

{'I-

(Jii

~:1.

~.::;L~-':

t-'' f..L ______

!Jlle~'CJ

i]!jJ~_nJ

JJ!Il

fldllll1l

DE113-6

DE113-8 DE113-10

DE113-12

·-

~

(

~-l

~

·-

~

·

DE116-6 DE116-8 DE116-10 DE116-12

DE114

~

.__

e\g__

~

DE113

/

(

0E223

•

DE14

7

DE132--K

DE133

---~

10

~1/f"l-

Part

NO.

1\5

~

Description

iJ&

fit

No.Req'd

Front

..

·~mBAOK

Sharpenei

DEJ60

""-

'::./_,_

"·"

-"-

H6usitig74~~krri(Jly~

DEJ61

DEI62

DEI63

DEJ64

DE165

DEJ66

DEJ67

DEI68

DE169

DE170

DEI71

DE172

DE173

DEI74

DE175

DE176

Ball Bearing for Grank

Spacer for Bell Bearings

Retaining Ring for Bell Crank

Drive Pulley with Driver

Bearing for Bell Grank

Retaining Ring for Shafl

Bearing for Drive

Shaft for Grank

G6ar and Shaft

Bell Grank

Pin for Bell

Shatl

Thrust

w"'her

Spiral Gear

Shaft

#.Hl"i.$'6.~:$1h

Idler Gear

if®>foi~;;IJVLI'l'

.JIJ

;);4-®ft:

4:-'h'!l~$~1

rfiJ,[):$:fiii7TZ

:f.·l®tffi~dJH~I

1LJfWJit'f.:f~j~

Djf~~m

# I

;JHtb}:m:ttrbME

for Shaft

Washer

:ldlffl~·f4::J::~!W

:ilif'M~#i+t

15

!fi4&>f:'Y;Illl

~Jt

Grank

f§!lfl·

L!ilhH

15

5F:'t.H~·$f:;

·itr4of?:ft;4J¥frl·14:dl¥f·

-m~f'tflb1fP$!HH

I

I I

j

2

I

j

I

2

I

~14"l-

Part

NO.

DEI

51

DEIS2

DEIS3

DEl

54

DEISS

DEI

56

DEIS7

DEI58

DEI

Felt

59

1\5

Description

R.H.Follower Nut

L.H.FoJ!owec Nut

Tube

for Square Shaft

Tube for

Sharpener Housing

Pad

for

Oil

Retainer-Idler

Oil Retainer-Idler

~

!Ml;fJ~tiJ

lliliiitJt.:m.~l(l

Sqmrre Shaft

Screw Shaft it;ff>f.ji:

Gear

Mi;IJJif®t~iiiH~1'b::@

Gear

))..,.;lJjf-4tti'!fi::iBr~

Smw

f.4ili>f:i!liilfilz:tT

if

.\l'H

t;

-tT;ff:g;~

~

7JtfL~

'l&!i

No.Rcq'd

I

2

I

2

DE177

DEI78

DEI79

DE!

SO

DEI81

DE182

DE183

DE184

DEISS

DE186

DE187

DE188

DEJ89

DE190

DE191

DE192

DEI93

DEI94

DE195

Driver shaft with

Lock Nut for Shafc

Pin for Sharpener Hou:;ing

Spring for Bell Grank

Bearing for Gears 20

Spur Gear

Thrust Washer for Bottom

Push Rod

Roll for

Bearing for

Screw Shaft

Bottum

Oil Pad and Holder

Spreader Pin

Screw

H. Oil Pad ii!J1/::I'i1fti;i!;f/l

Keym

Gear

'i'krft:f'!f?,/J;ff

;'..;ffJA'iQ~n}

1lff.f~11Jt

X:t%5!!i~

:;[

i'bn1-1::4ll!f•J

20

~tiJ4-{;

Plate

litf&~~lta

Push Rod ffHf I

:fttf:ci::·fY:ti~j

;k:i::

.

.fHJIJ~

Plate

J;i!i

JJ!JLI'!':f~!ll(

i1!J:!;t,!:J}k

J:tl%:1,:;1;!:

Screw

7}~'\li~ij{iJ"

J!R

JJ#Liifili!:IHJHT

Screw

illl1/::!li1jj(n

Rivet

~A:AIWt~WIT

I

2

I

3

2

4

I

11

DE153-8

DE153-10 DE153-12

DE154-B

DE154-1

DE154-12

DE155-B

DE155-10 DE155-12

0

12

1'

1B

*~

1=E

~

g.§.

Lower

Gear

Bracket Assembly

~f!f~

Part

NO.

DE196 DE197 DEI98 DE199 DE200 OE201 OE202 OE203 OE204 OE205 OE206 OE207 OE208 OE209 OE210

DE211 OE212 OE213

OE214

OE215

OE216 OE217

OE218

llE21 OE220 OE221 DE222 OE223 OE224 DE225 OE226 00227 DE228 DE229 1lE230 OE231 DE232 OE233 1JE234 OE235 OE236

Screw.#4-36><3/l6

~

Bearing

RH.Pre-seE Sharpener Shoe( Only)

L.H.Pre-set Sharpener Shoe( Only)

R.H.Pre-set Sharpener Shoe L.H.Prc-set Sharpener Shoe

Bushing

~

Description

L.H.Shaft Extension 8

R H.Shaft Extension

Adjusting Screw

Gear

Guide Back

Spring for

Clamping Arm for Shoe

Screw for Clamping Arm

Stabilizer

Nut

for

Sharpent:r Shoe Screw

Fillister

Intermediate Gear

Lower

Gear Bracket with

Sping for Pulleyslidc

R,H.S1ide with Pulley

Slide with Pulley

Gear on Screw Shaft

Grease Plug

Bearing

for

Screw Shaft

for

Intermediate Gear

for

shaft Extension

Front

Pulley tor Belt

Neoprene Band

Screw

for

Pulley

W"'hor

for

sharpener R.H.Sharpener L.H.Sharpener Shoe Spring

for Sharpener shoe

Shoo Screw

Jam

~

';f

ill~1::4'!h

t!H£~h

~n!;t~~tliijfH

Screw

$1§1)dL~'ff

'r,rnJJ

Screw

Cover,~

Screw of Ann

Screw

Head

),~HJ

)J~·it£1fi.

t~Jt'!llli{

Shandard

~JEt~!f't:~f"J

~J'Ei~¥~tilftj::.

f!JJ'\-

}!:.~~71P-!li

Yt~n

X~f-~!l!*'i:T

:i\JH~[:_J

ffill~i.:L:ID}itf

JJO{ftiXT¥t

Cover

J~

7J

Wear Plate lif/l!ijli

i'ftij)JJ,4t5ifl.Wf

;/Lilt?JJ;j,iffi!IJ.¥1'

~::ii'rfi1J;j-,~~;H.1t~

24

5fit~~

.tfLJii'rn~JE!I!M{tr

?lJZI~M:.2f.Ffi"j·:g

j._'J..f(k"®~~fi~

f!(rJ]!j,~fH:;j";ff

{-'lj7;1]!]'$Q

Roll

P;n

%\']i/;l~t.Hi'l

{-iti;fd\~"£~Jl?::Q;

JtJt1

JJm

ir.~

l)!/~

liJi7Jll;ll':tf~Ji

'45

~]]

=tMl:l.

ti:~

JJ~mf1:

Shoe~~~

JJ~~trfHi!

Shoe Spring

I*Jf\:Mtlf.~'M~J.t~'rl'

Nut

;;b~~ili

ic~il!~

.[g

J]

:!'fr~tJ

Jh/\.1+J~Ai1'rll-J:

Belt~H\l'

1

H

~

11~

N&

:li

No.Rcq'd

1 I I

I

3

I

2

I I I

I 4 2

2 2

I

2

I

1 1

I

2

1

2

1 1 4

1

I 2

I

I 2

I

2

'

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Zoje ZJ-3 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual