Zoje ZJ2400, ZJ2500 User Manual

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SUPER

HIGH

SPEED

11

m

OPERATION MANUAL

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INTERLOCK

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SEWING

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The description covered

in

this OPERATION MANUAL

~~M~~o

is

subject to change

for improvement

of

the commodity without notice.

CONTENTS

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Specifications

Installation Installation Cutting Dimensions

Fixing

Sewing

Motor

Lubricating Oil

Oil to Feeding

Sight

Oil Change Checking and

Proper

Needle

Fixing

Threading

Thread

Pressure

Adjustment

Adjusttnent Adjustment

"HR"

Adjustment

Needle

Top

Cover Looper Position

Removing Presser Foot and amount

Relation between Fixing Movement

How

Height Longitudinal position Needle Needle Height Needle

of

Supporting

of

Belt Cover

speed and turning direction

and

Belt

be

used

Oil

Gauge

of

Oil

replacement

Operation

to

be

used

of

Needle

tension

of

Presser

of

Presser

of

feed amount

of

stitch length

of

differential feed

and

"SP"

Unit

of

Sewing

Thead

tension

Thread

angle and

to

of

and and of

and

tension

of

Looper

of

Looper

use Timing Gauge

Needle

Feed

Dogs

Spreader

Board(

semi-submerged type)

of

Table( semi-submerged type)

and

Oil Sight Top Nozzle

of

Oil Filter

Foot

of

oil to Connecting

Machine

tension

Thread

Needle

height

Bar

Take-up

and Stitch Plate

of

Looper

to

the right

of

Needle

Guard(Rear)

Guard(Front)

and

of

Looper

Rod

Pressre Foot lift

2

2 2 2

3 3

4

5

5 5

6

7

9

10 10

11 12

12

13

13 13 14 14 15 16

17 17 17

1.Specifications

9\'ll!I.R

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~ill!~m:

~*:'l'iJL'i'\;

'i":

500mm(

(~~)

mii:C~Jl§l,l:

t&i~HI!!'%:

~.I'll

Hlle::

ISO 406, 407, 602, 605

m:IE:

~.I'll

~

1.4-3.6mm

WI&:

~fll;j;JJ.tt:

WBJJlg:

~tfH'J~~:

schmetz

#65-#90

ZJ2400(2#),

ZJ2500(3#),

3lmm

¥Jx250mm(~)x430mm

42kg

'Ht

~~IH~

r.q

7000 lit I Jt(7GJ::

6500$!t I

8-

2

Ht

7-18#1*-f

Ji\G

Organ

3.2,

6.4mm

4.8,

7.0mm

8.

Omm

*tH'A:

~:kiiiDl:lHt,

~:k~ftft,

;iJ

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18#

~:iti>lkili\g.)J;fil.ll!!

I050ml

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?1-('lf

J::1$~~:ll!')

l30mm

UY128GAS

4.0,

4.8,

5.6,

6.4mm

(1fJ::1ili~)

(7GJ::

1$~)

U

1,0.7

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Dimensions: 500mm(L)x250mm(W)x430mm(H)

Weight: 42kg Stitch Type: ISO 406, 407, 602 and 605 Applications: Covering seam

Sewing Speed:

Cover Thread Mechanism)

Thread Mechanism)

Stitch Length:

Needle

Needle Distance: ZJ2400 (2 needles): 3.2, 4.0,

Feed Regulation: Differential Ratio:

Differential Feed Regualtion: Adjustment during

to

be used: Schmetz or Organ UY128GAS

Needle Bar Stroke: Presser Foot Raising Height:

operation

down

from

Lubrication: Automatic Lubrication Lubricating Oil: white oil No.l8 Capacity Installation: Semi-submerged type

of

Up

to

1.4-

3.6mm

Stitch number:

#65-1190

4.8, 6.4mm ZJ2500

6.4mm 3lmm

7.0mm(with Top Cover Thread)

8.0mm(without By

Maximum Normal differential:

Maximum Reverse differential: I :0.7

is

possible

the

outside.

oil Reservoir: 1050mm

of

knitted wear, etc.

7,000 s.p.m(without

6,500 s.p.m(with

8-21 7-

(3

needles): 4.8, 5.6,

Top

Pushbutton

by

moving

Top

stitch/30mm

18

stitch/inch

Cover Thread)

Lever

by

oil Pump

Top

Cover

1:2

up

and

-1-

2.

~~

2-1

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Iii"

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Supporting

Soard

1tJ

4m.~

'"'m

OO(Fig.

)3

2. Installation

2-1

Installation of Supportion Board(semi-

submerged type)

Referring to the illustration. install the machine

COITectly.

After fixing Screws on Supporting Board fix the

Board to Table. Then put Rubber Cushions on the

Screws

*

on

which mount the machine securely.

'llll;lc(A)ff.J!&:ll!:

Required number of Spacer(A)

~~JlljJJ!'

(thickness of Table) number of

40mm

45mm

50mm

!&

3pcs X

5;J5

2pcs

X

5;10

Jpc x 5;5

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(A)

2-2

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jl503,

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of

Size

ZJ2400, 2403, 2411, 2500,

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1. 200( ie)x595(9:J:)

Machine

Tabled.

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ZJ2400

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200(L)x595(W)

:·s

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;

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.

2-2 Cutting Dimensions

submerged type)

*Applicable Models, 212400, 2403,

2500,2503

Device

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with

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2411,.

2-3

Sl\'ll'-'l"lf.JY.:!l'!<

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~~~'Iff-'ll,

2-3 Fixing

Fix Belt Cover

-2-

of

Belt Cover

as

shown is the illustration(Fig.3)

I

Belt Cover

3.

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Sewing

The

are shown in

From the point

rotate at the speed about

speed for initia1200 hours (about I month)

at ordinary-speed.

The

Handwheel(B) as shown

speed

maximum

ruming direction

sewing

the

table below.

of

durability, it is recommended to

and

turning

speed

15-20%

of

Pulley(

in

the illustration.(Fig.4)

A~

OO(Fig. )4

OO(Fig. )3

direction

and

ordinary

lower than max .

and

A)

is clockwise like

speed

then

'Ni

%

Zl24ll(.JGJ:tfjtli'!!i~)

ZJ2400(1l.l:

4.

ifiiJ'i)f!l;!JLf:i'r'l!l:,

It

W1!l''ffi 'I' •I)

f!lf!L'IIl''ffi][f£

Diameter

Motor

iJO,

The

above measurements are the nearest ones to the calculated value.

\iP!J<'itil')

Et!tJL5tn&:m

m

ssow:=::m=t&l*IkJtf!lmtJL&Mll'.!V'IIl'

of

Pulley

(mm)

80 90 95 100 105

115 125 130 140 !50

ifi~J:l(!!jl>;J!i"l£¥Jitlliil~7\7

diameters

of

!iili~il!(~

7000 6500

i%iiE

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fig

57

tJL~'IIl''ffi

'f!J.i!\(71-

Number

I~)

of

50Hz

--------

4500

-----

4800

5000 5500 5800

6000 6500 7000

5mm,

Pulleys

on

the

market

UU(~/7})

I jj-)

6500 6000

0

ti:ffER;j"

'I'

,r_,

5\>.t

if

o

Rotation

60Hz

4500 5000

5300 5500 6000 6500 7000

----------

..------

--------

~.P!i"ill!7\7ili'fl:J{1!.

are

at

5mm

interval, the

model

ZJ241l(without Top

Thread Mechanism)

ZJ2400(with Top Cover

Thread

Cowr

Mechanism)

ma~p~ewmg

s eed

7000

6500

~

ordmary

sewmg

sp"eed

6500 6000

4. Motor and Belt

Use

Clutch Motor and V-Belt ofM-type. Position Motor so that its center aligns with Pulley is shifted to the left by treadling Pedal.

the

of3-phase,

center

[

m

2-pole 550w(3/4 HP)

of

Machine

58mm

40'

Pulley

when

~55mm

10mm

the

W v-Belt,M-type

OO(Fig). 5

-3-

s'.

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5.

before sllipment, replenisll the removing "OIL-IN" 6,

operating

lower line,supply oil.

(B).(Fig.6,

Lubricating Oil

5-1

Oil to be used

Use white

5-2 Feeding Oil

As tile macll.ine llas been completely drained

upper

Fig.?)

5-3 Oil sight Gauge and Oil Sight

Check Oil Sigl1t Gauge

Make sure

oil

No.l8 as Lubricant

line of Oil

rubber

without

maclline and

Fig.

Seal

fail before operation.(Fig.

that

oil comes

7)

it

with

Sight

Plug(A)

(C)

everyday before

if

the

oil is below the

out

oil up

Gauge(C)

indicated

Top

Nozzle

of

Nozzle

to

by

OO(Fig).

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5-4 Change of Oil

For

the

long changed completely after The

order of oil change (Fig8):

® Remove V

-e

maclline from table, 0 Remove belt cover;

®

After

removing Screw(D), drain oil.

At

tllis

time,

Belt

with

oil,

@)

After draining oil,

without

"Feeding Oil".

®

fail.

For

replenishing

~

'

..-----

0

machine life, oil

-Belt

from Pulley and remov

take

care

""'·

...-------

250

hour

not

to smear

tighten

oil,

refer

-

OO(Fig).

must

operation,

Screw(D)

to 5-2

7

be

V-

-4-

5 - 5

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5-5 Checking and replacement

When

the

proper lubrication is impossible. Check

Filter every 6 months. When the oil does not

or

very little comes out of Nozzle

sufficient oil is in

The checking Oil

Filter Cap(F), Wilen

replace

on Filter

oil, cleaning not inside the machine.

it.

Note,

Whenever oil feeding

to contaminate V belt

Oil

Filter(E) get clogged

reservoir,

of

Oil

Filter is made by removing

(Fig. 9)

Be

careful not to spill

when

removing Oil Filter Cap.

of

filter, care must be

of

Oil Filter

with

in

cl1eck

the Filter.

Oil

Filter gets clogged,

t11e

oil collected

or

exchanging

and

timing belt

dirt,

spite of

of

taken,

OO(Fig).

6.

.iE

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11=

6-I

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Japanese sizes

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Metric sizes

6-2

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Schmetz

9

Ito

65

1 10

WI:

Organ UY128GAS

II

12

13

75

80

85

r:nr!lm

o(OO

JO)

OO(Fig).!O

14

90

9

6. Proper Operation

6-1

Needle to be used

Needle to be used is Schmelz

UY128GAS.

There

suited size should be selected.

6-2 Fixing

At

it

correctly \vith its scarf just facing backward

shown

as

are

many

of

the time of replacement of Needle, fix

in

the

Needle sizes

Needle

illustration. (Fig .10)

or

and

Organ

most

6-3

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il'9J!JW,

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B,

C,

~~l'j;:_j"J~~o

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D,

l'lElifllil'~$~*51

J::tili~.

E,

Jij;~

-5-

6-3 Threading

Make threading correctly referring to the

illustration. Incorrect skip

stitch,

etc.

thread

threading

breakage,

may

cause

uneven seam

A, B, C, Needle Thread, D: Top Cover

Thread,

3 needle mac tune.

(2

E:

Looper Thead

•

The

illustration shows the threading for

needle thread, in

A

case

of 2 needle macillne)

I

6-4

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12)

6-4 Thread tension

Thread

thread to

..

etc

Make possible according as so long as stable seam

Note: Refer to the clause

tension of "Adjustment

6-5

Pressure

When turning Adjusting Screw(B) to right after loosening Lock Nut(A), the pressure of Presser Foot becomes to

the

Imperfeet feeding or poor stitch will be

caused

preperly. so weak as possible so follow. (Fig.

tension

be used, stitch width, stitch length,

the

thread

of

Presser

left,

it

becomes

if

the

pressure of presserfoot is

that

the

long as Presser Foot can

12)

OO(Fig)

changes

tension

the

can

of

weak.

pressure should be as

according

as

sewing condition

be obtained.

regarding thread

Sewing Machine".

Foot

strong

and

.II

weak

the

turning

not

to

as

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6-6

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6-6 Adjustment

As for the adjustment of lateral position of needle drop point of Presser Foot( Screw(D) and moving the tip of Presser Foot laterally against

into the center of needle drop point and then tighten

Screw(D). (Fig .13)

of

Presser Foot

it

so

that

C), loosen

the needle drops

6-7

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6-7 Adjustment of feed amount of oil to Conn

-ecting Rod

Wl1en

the

to

turning to the right is made for

screw-driver

to be and (H) is

Note,

mark

turning

left,

the

by

loosening Nut(F).

in

the

middle between

the

standard.

Do

not

(G)

and

(H). (Fig. 14, Fig .15)

Oil Adjusting Screw(E)

feed

amount

it

decreases. Adjustment

of Oil Adjusting Screw(E)

set slot

increases

The

the

mark(

(e)

outside of the

00Fig.l5

salt

and

(e)

G)

6-s

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'J<iJ!l'f.L

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4mm3'1l3.

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6mmi!.Hill

I*J:i1Hi7C

-7-

6-8 Adjustment of stitch length

Stitcll length can

from

1.

4mm

shows the number of stitches per

30mm.

to

be

adjusted continuously

3.

6mm.

The

table

per

below

inch

and

'

1

#i'!H!! istitch j(mm)

I

'

i

I

'

.,

lengt11

3.6

2.4

1.4

m!!ff.:li!liJ'P

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t$!iii!J'¥-!if':,

~tJ$!iii!J'f!i(';o(l~

J/;J:fi'JifE$1!-'f!if';,

art.

fH!!'ll::k.

#~!!:l&:k(if.J

~lit

"S"

1il1ilfi<'ill.

~~lit

3. 6mm) ,

!';[Jlit'Fii:.

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~iii!~

ff.:ll' ~ ffii'll:1t, i!at

I

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C(OO

18)

#stitches

inch

7

10.5 18

per-

30mm

8

12.5 21

* Change of stitch length

Press

Push-button(A)

A l'&l'

*,

~:idlllil'

A,

J6)

~~lit

"B"

ttm~~~~ff.:l"•·

17)

'lHfflfJii:Jt!.t!L;If*~

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!';[Jlit'Fii:.

"L"

X>ti'f:!$ic

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JI;J

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%Lll!il;Jfi!liJ

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5tt.HJi!j:UJ

A

00Fig.l6

"B"

••·

~l

"OFF"

"B"

at,

~

iJ!:

c,

lightly until its tip can be noticed to touch inner parts. with

right

in,

then

and

tum

When Mark(B) the stitch length becomes long. (Fig.

At

about

closer to ivlark(B) the left, the

position "S"

1.4nmL Even

stitch and thickness of fabrics and amount of differential, etc. for proper position.

Note: When changing stitch length,

Switch of Motor "OFF"

•

Push-button

Use

length.

(C),

turn

it

under Pushbutton

set

(C).(Fig.I8)

Press

it

lightly,

hand

until

press in

Handwl1eel. (Fig.

getting

by

turning Handwheel to the right,

the position"L",

3.6mm.When

tile stitch length becomes short. At

length

In

tllis

Stop{D)

To actuate

Pushbutton

the

graduation

by

the

with

the same graduation, the

varies asscording to

tllat case, re-adjust Handwheel

Stop

to tl1e

with

left

hand

tum

Handwheel

the

Pushbutton drops

Pushbutton

16)

the

stitch length is

getting graduation "S"

tuming

stitch length is about

without

keep detemrinde stitch

Stop,

Stop(D)

then

srtongly

"L"

closer

17)

Handwheel to

the

kind

tum

fail.

loosen Screw

upward

tighten Screw

and

m

Fig.l7

-8-

A

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m Fig .19

6-9 Adjustment of

<D

Nom1al

Loosen Nut(A), moving

down

tightending graduation(Long)(C),

differential feed. Graduation of upper

sewing)

operation, connect a Fix

Lever is moved up and down.

according to the stitch length. the

and

to differential feed is 1 : 1,

above this graduation,

raised

represent I : order from

0 Reverse

When graduation(Long)(C), differential feed. ratio of main feed to differential feed is I :

0.7.

())

Adjustment of differential feed during

operation. To adjust differential feed during

Stopper (D)(2pcs.)

to set upper and lower limits between which

*

The

table below.

differential feed (shrink sewing)

set

it

Nut(A).

1.25,

the

bottom.(Fig.l9,

the

range of Differential Ratio varies

differential feed

LeYer(B)

at

the

desired position When the

ratio of main feed

it

I :

1.5,

I

differential

Lever

W!1en

is

lowered

the

Feed becomes reverse

it

is set

Chain,

at

the

up and

by

Lever is

When Lever is

becomes nonnal

:I.

feed

etc. to Lever. dsired position

Please refer to

set

at

part

75, I : 2 in Fig.20)

(stretch

below

at

"S",

the

D

~

m

Fig.2o

6-Io

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-9-

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stitch length

3.6

2.5

2.0

1.4

6-10 "HR" and "SP'' Unit

In case of sewing a

temperature of needle rises with

material causing such troubles as thread breakage, hole

sldp stitch and enlargement

on

the

Jli

;k

/lfm

'1/!

It

max.normal

differential ratio

I :

1.2

I :

1.6

I :

l.

8 I : 0. 7

l : 2 I : 0. 7

high

speed, sometin1es

fabrics

especially

lli::ki!'li!tt

max.

reverse

differential ratio

I : 0. 7 I : 0. 7

by

the

friction

of

needie

when

using

JJ("SP"

liE

iiU

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Fig.21

synthetic trouble, Device) and "SP" Unit (Needle

Device)

equipment. Most effective oil is silicone system.

(Fig. 21,

0

and if

Unit from sewing condition, thread the units. In this case, Felt should be removed.

thread

"HR"

are

Fig.

Note, Open Seal Plug(A) of

Lid(B) of SP Container

it

is

running

We recommend

but

if

and

and fabrics. To reduce this

Unit (Needle

attached

22)

the

oiling is

needle

short,

not

to

as

supply use

not

it

to

Point

Cooling

Thread

the

HR

and

check

it.

"HR"

necessary judging

will be

touch

standard

Container

the

and

better

dry

Felt

Oiling

"SP"

oil

for

in

00

Fig.22

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7.

Adjustment

7·1

Needle Thread tension

The

part(a) (A) is horizontal the

center

its

highest

To

tighten needle thread, move Needle Thread

Take-up release, move adjustment is (Fig

check thread tension

(D) moved

tightened is loosened. above

.23)

When

after

in

the

(A)

loosening the and

of

when

of

Screw(B)

position.

in

the

it

in

made

this

adjustment

direction

in

the

The

upper

center

Sewing

Needle

That

direction of (Y),

the

by

Screw(

direction(X),

of

Serew(C).

Machine

Thread

its

tip

and

Needle

is

direction

loosening Screw(B).

is

moving

C).

of

(Y),

end

of Eyelet is 8nun

Take-up

is 52mm from

Bar

is

the

standard.

and

of

(X). This

not

sufficient,

Thread

the

When

thread

the

That

Eyelet

it

thread

is

at

to

is is

the

·10·

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F J::7&liif!Pf'-,

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26)

D

y

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r:n

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00

Fig

!

~

00

Fig.24

:i2l:

.23

standard

make needle seize

In Thread

applied to because sewing

loop is unstable because of using stretchable thread Thread bottom

Needle Bar Thead Eyelet(E) is as (F), other. and (F)

adjustment.

• Some

the

this

•

the

and

That

lateral position of Needle

by

kind

thread

needle

case, pass

Retainer Disc.

Note:

the

seam will

start.

When

top

loosening Screw(G).(Fig.26)

like

Guide.

of

ist

surface

(E)

is

t11e

synthetic

and

(Fig.

of

thread

loop,

thread-causing

t11e

thread

(Fig.

This

method

machine

formation of needle

When

travel,

(F)

the

standard. Adjust the height

with

not

thread,

rieedle

the

of Needle

are

24) is

difficult

and

Looper cmmot

skip

through

25)

should

"UT" Device

be formed

use "Jeedle

Bar

center

the

same height

Thread

parallel

Thread

to

stitch.

Needle

not

be

at

the

thread

is

at

the

of hole of

Guide

with

each

Guide

00

Fig.25

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00

Fig.27

~fit

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7-2 Top Cover

When (Right)(A) to take-up

downward When using srtetchable

thread

Cover Thread Eylet(Right)

(Y) woolly eye. (Fig.27)

for

by

loosening Screw(B). In case of using

thread,

Thread

raising

decreases,

the

top

Top

the

direction(X),

thread

cover

pass

tension

Cover

and

take-up

thread

thread,

(A)

it

through

00

Fig

.26

Thread

descending

such as wooly

descend

to

Eyelet

the

thread

increases.

the

direction

the

lower

Top

it

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Looper Thread tension

The

illustration

Tinead

(F) the out

(G)

move

out skip Eyelet(F) do not pass Tension Disc

Take-up.

and

(G)

to Mark(X) of

standard adjustment. To increase

of

thread,

and

move Eyelets

them

backward.

Note,

Take

of

thread

stitch.

When

and

the

shows

To adjust

loosen Screws of Eyelet(F)

forward,

care

not

to increase

too

much

because

using woolly

(G)

all

the

way

thread

(H).(Fig.l8,

through

the

part

the

holes of Eyelet

Cast-off

the

and

io decrease

the

it

may

thread.

to

the

Supplementary

Fig!9)

of Looper

Plate(E) is

running

and

running

cause move

front

and

00Fig.28

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Fig.

3o

Take-up

and the (I) point adjustment (Fig.30,

Take-up a littel.

Position of Looper Thread

The

illustration viewed

Lower

highest

when

•

the

adjust so

Left

of

Looper,

Fig.31)

In

case

needle from

that

point

needle

-See

is

made

of

ZJ2411, delay Looper

shows

from Needle

its

the

thread

of

looper

by

reahes

the

illustration.

loosening

thread

Take-up

Looper

Bar highest comes

to

the the

Screw(J).

00Fig.31

00

Fig.29

Thread

side.

position

off

from

Take-up

mid

The

Thread

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7-5 Removing Piesser Foot and amount of

Presser Foot lift

Wl1en Screw( H) is loosened, remove

Presser Foot

by After loosening screw(B) of Lifter lever (A) and Screw(D) of stop Collar(C). Adjust the heigllt of Presser Foot to make the distance

from tile surface of Stitch Plate to the bottom surface of Presser Foot to be of

with

Spreader)

Lever(E) and then tighten Screw(B) of Lifter

Stop(

A)

Lever a clearance of

. Keeping this condition, provide

0.

of Presser Bar Bushing(F) and (C), and tighten Screw(D).(Fig.32, Fig.33)

In case of

00

Fig .32

distance is 8. in

case of without Spreader.

Omm.

pusl:llng Lifter(E) downward.

Stop

7.

Omm

(in case

by

pushing

2mm

between the end smiace

down

Lifter

Stop Collar

without

Spreader(

Stop Collar is

G),

not

the

used

H

7-6

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.!§'H:t.&tf.Jllr.

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34)

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0

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X

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Fig.

35)

34

7-6 Relation between Needle and Stitch Plate

After adjustment

Bar,

etc. ,

the

aligned illustration. as shown

7-7 (Fixing angle and height of Looper)

as

shown

Pay

by

dotted line.(Fig.34)

Insert Looper all

Holder(A)

the

accordingly. (Fig.

height

and

tiglileu

and

fixing angle

35)

of

needles

by

height

must

solid

of Needle

be

correctly

line

in

attention not to be the one

the

way

into Looper

il

witlt

Screw(B).

(3

o )

are

the

Then

set

-13-

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7-8

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:

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Distance(Mark)

3.2mm

4.0mm

4.8mm

5.6mm

'

;

6.4mm

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#iillRI'! Needle Movement

(A) (B)

(C)

(D)

(E)

a<Jlifjj~

M

jt

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M!il

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the

4.4mm

4.0mm

3.6mm

3.2mm

2.8mm

Jj]z

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9>

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of

Right

a<!

36) 6mm,

rnJ

M!il;i!1;i!i1!l!

looper

-

11e

!i.!

to

o

7-8 Movement of Looper to

When

and

Looper comes all "Movement of Looper to between Needle) is

distance. the

Righf' as

adjustment is made

Looper

•

the

center

regardless

*

right

Gauge(95220). Tin1ing Gauge in Please directly

the

Adjust

Holder.

The

can

place

with

Needle is

tip

of

Looper

different

shown

distance to

of

needle distance.

adjustent

be

an

us.

the

(Fig.

Needle

made

order

according

"Movement of Looper

in

by

36)

easily

at

its

the

way

the

Righf'

and

the

table

loosening Screw(F) of

the

tip

Bar

is

for

movement

by

with

the

right

lowest

of Looper from

our

to

the

(M)

the

center of

to

the

below.

always

using

an

extra

agents

position

rigllt,

(distance

needle

The

6mm

to

the

Timing

pmt.

or

to

~~r

~M5~,

00Fig.36

'

7-9

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T;W-2(A,B,

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distance are stamped

iJ!ll'i!:l/g#~

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in the

distance,

Gauge, Holder.

-14-

How to use Timing Guage

Marks

When Looper is all

the

(A, B,

condition

"V"

groove

apply

then

(Fig. 37)

C,

that

of

the

tip

tighten

D,

E)

of

each

on

Tinling Gauge.

the

way

to

the

right

Needle is

corresponding

of

Looper

Screw(F)

the

to

of

Timing

Looper

needle

right,

in

Needle

00Fig.37

7-10

191

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center of left Needle,

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made

0.5-

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the (B) Bar

7-10

Height

When

5-1.

Omm

is

-the

into Looper Holder. (Fig.

The

adjustment

by

hole(

A)

of

Needle

the

tip

of Looper comes

the

above

height

the of Needle is

the

hole of Needle Clamp

Looper must pass

upper

end

the

be

inserted all the

to

of

set

on

Needle must

38)

of

height

inserting a Screwdriver

of Head Cover, loosening Screw

of Needle is

through

eye-

of Needle Bar Bracket and moving Needle

up and

down.(Fig.39)

the

ffi

Fig.

38

~

/

~~(~

.

~··

A

1-11

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39

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Left Needle(B), must

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Center Needle (C),

them must

7-11

* In case of 3 Needles

When

be

0.2-0.3mm.

When

Longitudinal position of Needle and Looper

the

tip(A) of Looper meets

the

clearance between them

the

tip(A)

be

0.05-0.15mm.

the

tip(A)

of

Looper meets

the

clearance

of

Looper meets

the

between

the

-15-

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Right Needle(D). they contact stightcy about

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Screw of Looper Holder. (Fig.

Left Needle(E), must be

Right Needle(F), they contact slightly (about

0.2mm). Make between the tip of Looper and Need1e(F) pushing Needle Guard(Rear).

Screw of Looper Holder. (Fig41)

In

0. 05mm between

The

adjustment is made

• In case of 2 Needles When

0.2-0.3mm.

When

The

adjustment is made

this case, give

the

by

pushing

the

tip(A) of Looper meets

the

clearance between them

the

tip(A) of Looper meets

the

clearance of

the

tip

Needle Guard(Rear)

clearance of

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by

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40)

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•

The

When the Needle is align the line(a) of Needle Guard(Rear) with

the center of eye of Needle.(Fig.42)

* Longiudinal Position of Needle Guard

(Rear)

When

center

of between Needle and Looper to by

actuating Needle time, adjust Needle and Needle guard(Rear) to be 05mm (refer to

These adjustments are made Screw(B)

height of Needle Guard(Rear)

in

its lowest postiton,

(A)

the

tip of Looper comes to

the Right Needle, make the clearance

be 0-0. 05mm

guard(Rear).

the

clearance between

the

clause 7-11). (Fis.43)

by

and

(C). (Fig .44)

the

At

this

the

left

0-0.

loosening

I

00Fig.42

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00

Fig

.44

7-13

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Fig.45

7

center of Left clearances between those Needles Guard(Front)

Screw( E). (Fig.

0 -

0.05mm

·13

Needle and Needle Guard(Front)

When

The

the

(D)

adjustments are made

0.2mm

tip

of Looper comes to

and

Right

to be

45)

Needle, adjust the

0-0.3mm.

00

and

by

loosening

Fig.43

the

Needle

7-14

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7-14 Height fo Feed Dogs

When

position,

surface of Stitch

each other. Feed Dog( the

same height

surface of Stitch

Dogs to

7-15 Needle and Spreader

<D

When Spreader left. between hooking

extreme left,

of Left Needle point must

Feed

Dogs

the

surface of Feed Dogs

Plate become parallel

At

this

time, make Differential

A)

and Main Feed Dog(B) to

and

adjust

Plate to

be

I. 0-I.

Fixing of Spreader

provide a clearance

left

point,

be

2mm. (Fig.

(A)

Needle

and

the

clearance between the center

and

tip(a) of

4.5-5.5mm.(Fig.47)

are

the

moves from

and

when

at

the

highest

and

with

be

distance from

surface of Feed

46)

right

of

0.

5-0.

8mm

tip(a)

it

comes to

thread

of

thread

hooking

the

at

to

the

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Adjust

Spreader(A) above the top surface of Plate to be

This

adjustment is made

Screw(B) of Spreader and Screw(

Holder. (Fig.

Ql

Fixing of Top Cover Thread Guide Provide a clearance undersurface of Top Cover Thread Guide and

the

top surface of Looper (A). positon where the thread is by

thread hooking

to extreme

@ Fixing of Top Cover Thread Eyelet

When the needle provide a clearance of 1 . surface of Top undersuface of Top Set the hole of Top the extension line of slot of Top Guide then tighten Screw(G).(Fig50, Fig.51)

•

The adjusted properly according as be used.

the

height

9-llmm.(Fig.48)

49)

part

right,

tighten Screw(E). (Fig.

Cover

above

of

when Spreader comes

bar

drops to its lowest,

Omm

Thread

Cover Thread Eyelet (F).

Cover Thread Eyelet on

<D.

Ql

undersuface

by

loosening

C)

of Spreader

0.

5mm

caugth

and@

smoothly

between top Guide(D)and

Cover Thread

should

the

thread to

of

Stitch

between

(D)

At

the

50)

be

00Fig.48

00Fig.49

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The illustrations on this Parts List are drawn on the basis of ZJ2400. The itens from No

The following items included The dimension of

X Width.

to

use

this

.I

to No .13 contain the standard model.

No.14

Collar on this Parts List shows Inside diameter X Outside diameter

Parts

contain the submodel and Devices.

List

How to place an order for the parts

P:

When placing Parts No.

parts

to

you.

P:

When tile

"0093659"

n When ordering Vinyl Tube, Please infom1 us of the

Note,

The

improvement of the commodity without notice.

an

order for the parts from this Parts List, please clearly state

(e.g.

3100026)

Part

No. is"0093659", please place

or

"93659".

description covered

which

you require so

in

tllis PARTS BOOK is subject to change for

that

we

an

order for the

Part

can

deliver

part

No. and the length.

the

by

sl1owing

the

correct

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MISCELLANEOUS

MISCELLANEOUS MISCELLAXEOUS

MAIN

SHAFT

UPPER

SHAFT & !\EEDLE

NEEDLE PRESSER SREADER LOOPER FEED

DRIYIXG

FEED

DRJVlXG LUBRICAJNG SUBMODEL

SUBMODEL SUBMODEL SUB110DEL SUBMODEL

SUBMODEL

SUiiMODEL SUBMODEL

SUBMODEL SUBMODEL EXTRA

PARTS

SUPPORT!t\G

THREAD

THREAD WARNING LIST

of

MAIN

COVERS

"

THREAD BUSHlliGS & EYE

DRIVC\G

BAR

MECHA\!SM

FOOT

MECHA'JS),[

MECHAKISM

DRIVING

MECHA"iJS-\1 CONTROL )!ECHAi\ISM

1IECHA"iiSM EXCLCSI\'E EXCLUSII'E

EXCLUSIVE EXCLUSIH

EXCLUSIVE

EXCLUSI\"E

EXCLUSIH

EXCLCSIH

EXCLUSIVE

EXCLUSIVE EXCLcSII'E

EXCLUS1\'E EXCLUSI\'E

(I)

(2)

BOARD STAND & SUPPORTIKG STAND

for

LABEL

SPARE

INDEX

(I)

(2)

EYELETS

\IECHAi\IS'l

THREAD

MECHA:\ISM

P.\RTS PARTS

PARTS

{I)

PARTS

(2)

PARTS

(I)

(2)

PARTS

(3)

(4)

(i)

PARTS

iJ)

PARTS

(2)

PARTS

(I)

i2)

(3) (4)

15)

P.\RTS

PARTS

il)

(2)

(3)

PARTS

212510

PARTS(l)-(7)

GL\RD

TAKE-!JP

BOARD

1

2

3

4

5 6

7

8

9

10

]]

12

13

14

15

16

17

18 19

20

21

22

23

24

25

26

27

28 29

30

31

32 33

34 35

36

37

38

39

40

41

42 46

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MISCELLANEOUS COVERS(1)

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MISCELLANEOUS COVERS(1)

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No.

I

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3 4

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8

9 10 11 12 13 14 15 16 17 18 19 20 21

22 23

24 25 26 27

28 29 30 340016 31 32 33 34 3200006 35 36 37 38 39

40

14

Parts

3100026

110045 3100027 0068011 0020759

3100019 0093864

390073 3200010 0095108

3200011

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300!00

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3200013

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000015

110016

330000

3200000

009970

4109403

000726

3200007

0020137

005075

3200021

390067

2049401

%

No.

Head

Description

Cover

the

'l'-

n

fll;

Top Cover Screw(M4x2)

Top Cover Gasket Oil

Sight

Window

Top Cover Seal Plug

Head Cover 1 Head cover Gasket 1 Head Cover Seal Plug

Emblem of

Bed Rear Cover 1

Bed Rear Cover Gasket 1

Side Cover

Screw(M5x8)

Conical

Screw(M5x8)

Screw(M3x3)

Rubber Cushion(Large) 2

Rubber Cushion(Sma!l)

Cover Latch Spring

Screw(M4x5) Lock

Side Cover Holder Screw(M4x8)

Nut Screw(M4xl5) I Seal Pulg

Machine Frame Unit I

Screw(M6x20) 6

Machine Frame Supporting Bar

Model Plate(See Rivet 4 Oil Reservoir Gasket Oil Reservoir Drain Hole Seal

Screw(SM3/8" x24x8) Wind Guide Plate Brand Name Plate(l06)

Serial Number Plate

Spring Washer 2

Bar

1'.

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5 6 7

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9 10 11 12

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14 15

16

17

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19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

41

42

43-1

1'1'

Parts

3200017

009749

3200018

3200035

3200019

3200014

3200024 3200025

3200022 32000?3 3200209 0063152 0020472

0033024 0065275 0093864 3100070 3200028 3200029 3200030 3200031

3200210

3200032

3200026 3200027 3100030

3200015

c

7

No.

009747

006004 000010

110030

130003 130004

110013

007610

130006

000425

110035

110008

110041 000745

110016

1il

'ffl;

Cloth Plate(Large)

Screw(M4xl6)

Screw(M4x10) Looper

Thead

"

Screw(SMII/64"

Conical Spring Washer Take-up Screw(M3x2.

Cloth Plate(Small)

Screw(M

Screw(M4x14)

Screw(M4x8)

Bed

Bed Top Cover(Right) Gasket Screw(M4x10) Screw(M4x!O)

Bed

Feed Regulating Pushbutton

0-ring(P6)

Washer

Retaining Ring Seal Plug Seal

Needle Bar

Bed

Ball Bearing Housing 1

0-ring Screw(M4x10) Pushbutton Stop Screw(M4x5)

Stitch Plate Support

Screw (M4x8) Knock Pin

Bed Front Cover

Bed

Front Cover Hinge

Screw(M4x15)

Front Cover(32,40,48,56)

Cover Spring

4X7.

Top

Cover(Right)

Top

Cover(Left)

Top

Cover(Left) Gasket

Plug

Rear

Cover(Small)

Rear

Cover(SmaU) Gasket

Front

Cover Gasket

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MISCELlANEOUS COVERS(2)

Description

Cover(32,40,48,56)

(64)

"

Spring

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Number

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3

I I

I

1

2

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MISCELLANEOUS

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COVERS(2)

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MISCELLANEOUS COVERS(2)

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No.

43-2

44

45

46

I

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47 48

49

50

51

52

53

54

55 56

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Parts No.

3200034

170020 300100

160001 180017

3200033

3200016

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Front

Cover(64}

Screw(M4x8)

Conical Spring

Screw(M4x4) Screw(M4x6) I

Rubber Front

Cover

Screw(M4x5} I Screw(M4x7) 4

Eyelet Cover I

Oil Cooling Screw(M5xl2}

Washer Seal

Plug

Description

VV

asher

Cushion(Small) I

Spring

Fan

CoYer I

~:Ill:

~umber

I I

2

I

2

I

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MISCELLANEOUS THREAD EYELETS

-3-

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Parts

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No.

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MISCELLANEOUS THREAD EYELETS

Description

1&~

;.Jumber

I

0093863

2 0090814

3 3100086

4 0093865

5 6 000177 7

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11 12 13 14

15 16 17 18

19 20 21

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24 004353

25

26

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

0090071

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009835 0090812 3100075 0090856 0090807

3100074

110013

2100065

3200048 3200042

110009

0093556

0020119

0093528

000532

0063104 3200047

000538

000651

3!00382 3100381

0093526 0093521

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Thread

Needle

Top Cover Thread Tension Spring 2 Thread Tension Spring cover 1

Thread Tension Spring Retainer 4

Felt 4

Tension Disc 8

Tension Post 4 Tension Post Ferrule Tension Disc Separator 1 Tension Disc Eyelet 4

Thread

Tension Post Support 1

Screw(M4x8) 5

Looper Thread Eyelet 1

Top Looper Screw(M4x8) 8 Looper

Thread

Washer

Screw(SM3/64"x40x7)

Thread

Top

Washer

Guide

SP

Felt

Needle

Screw(SMI/8"

Needle

Screw(M4x4.

Needle Thread Retainer Support Thread Retainer Disc Support

Needle Thread Retainer Dice Needle Thread Retainer Spring

Tension

Thread

Lead-in

Cover

Thread

Eyelet Pipe(Short) 2 Eyelet Pipe

Guide Plate

Cover

Thread

Device, Container

Complete

Thread

Spring

Tension

Eyelet 1

Eyelet(Long) 1

Eyelet

x44x8)

Guide

Eyelet

5)

Cap 4

Spring

Guide 4

Eyelet(Left)

Stay

Eyelet(Right)

Set

2

4

I

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1 1

2

I

1 1

I

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I

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MISCELLANEOUS THREAD EYELETS

-3

-

If%

No.

45

46 47

48

49 50

51

1'f

Parts

3200045 0063074

0037108 0035813

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No.

00!093

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Screw(SMI/8"

Top Cover

Supplementary Thread Guide

Tension Post

Supplementary Tension Disc

Supplementary Tension Spring I

Nut

MISCELLANEOUS THREAD EYELETS

Description

X44X2.

2)

Thread

Guide

~:Q:

Number

I

I I

I

2

I

-3-

S

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BUSHINGS & EYE

____

:..::..:::~~G~U~AR1DD

4

MISCELLANEOUS BUSHINGS & EYE GUARD

if;~

No.

Parts

I

2

3 4 5 6

7

8

9 10 11

12

13 14 15 16 17

18

19 ?0

21

22

?'

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14

25 26

17

28 29 30 31

31

33 34 35 36 37 38 39

40 41

42

43

f't

3200058

310009 3200060 3200059

0030291 3!00100 0063055

3200063

3200064

3100108 0093201 3100098 3200050 3200067 3200062

3200051

0077300 3200056 3200057 3200053 3200065 2100034 0093303 3200061 3200051 3200055 0093864 0065275 00952!8 3200066 3200251 3101200

009784

3200252

004236

0060175

006004 0000!0 000547 000334

000195 3200109 3200110

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No.

:3

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Description

Needle

Oil Wick Needle

Presser Oil Seal

Spreader Driving Bar Bushing

Bar

Bushing(Upper)

Bar

Bushinf(Lower)

Bar

Bushing

Oil Seal Spreader Driving

Spreader Driving Foot Lifter Lever Bushing Needle Needle Lower Oil Seal

Looper Rocker Looper Rocker Oil Seal

Needle

Seal Plug Feel Feed

Seal Plut Oil Seal Looper Driving Looper Driving

Seal Plug Seal Seal Seal Plug Eye Guard, Eye Screw(M6x!O) Eye Guard Screw(SM3/32"x56X4. 2)

Eye

Screw(St.<lll/64"

Thread Thread

Shaft

Guard

Bar

Driving

Bar

Driving

Differential Lever

Plug Plug

Guard,

Guard

Shalt

Shaft

Take-up Take-up

Bushing(Left)

Shaft

Buslling(Left)

Shaft

Driving Shaft

Shaft

Shaft Shaft

Shaft

Complete Set

Support

H oider

X40x7.

Buslling(Left)

Bushing(Right)

Buslling(Right)

Buslling(Lelt)

Buslling(Ringt)

Bushing(Front) Bushing(Rear)

Buslling

8)

Buslling(Front) Bushing(Rear)

Conical Spring 1N sasher Washer

Nut

Oil

Wick.

Nddele

Needle Bar

Bar

& Needle

Bar

Bushing,

c, Set

1&:i!:

Number

I

1

I

2

I

l

I I I I

1

I

I I

1

I

2

I I I I I

I

I I

1

I I

I I I

2

I I I

I

-4-

MAIN

AFT DRIVING MECHA NISE

SH

-5-

MAIN SHAFT DRIVING MECHANISE

If.%

No.

I

2 3 4 5 6

7 8 9

10

II

12 13 14

15

16 17

18

19 20 21

22

23 24 25 26 27 28 29 30 31 32 33 34 35 36

37-1 37-2

38 39 40 41 42 43

14

Parts

3200070

3200071 3200095 3100I28 0093090 3200072 3100129

3200078 3200073 3200074 3200076

0093091 3200080 3200079 3200082

3200081

3200087

3200084

3200077

3200075

0020!59 0068202 3200085 3200086 3200083 0093659 0093669

3200093

3200092

3200091

-~

No.

160005 160007

000037

008047

110005

160003

005650 160000

ll0036

310035 160001

ll0083

ll0035

110009

14

2

t~B

!f!flfj!J

ffJ\

Pulley Screw(M6X8) Screw(M6x6)

Roll

Pin Oil Cooling Ball Bearing(Right) Main

Shaft

Bsll Bearing(Middle)

Oil

Pump

Adapter Ball Bearing(Left) Lower Lower Looper

Shaft(Right)

Shaft

Thread Screw(SM7 Ball Bearing

Needle Guard Connecting

Needle Needle

Guard Guard

Screw(M3. 5xl2)

Needle Guard Eccentric

Screw(M5x5)

Connecting

Needle

Guard

Screw(M5xl4)

Screw(M3X3)

Counterwight

Screw(M3X6. 5)

Lmver Crankshaft

Oil Wick

Screw(M4x4)

Ball Bearing Retaining

Spacer

Collar(048x0!3x6mm)

Needle

Guard

Needle Guard(Rear) (32,

" "

Screw(M3. 5x4. Supporting Screw(M4xl0) Supporting Screw(M4x8) Supporting

15

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Description

Fan

Sprocket(Lower)

Driving

Worm

Joint

Take-up

/32"

x32x3.

6)

c .Set(2)

Rod,

Connecting

Cmmecting

Rod

Driving

Shaft

Rod, Rod

Ann

C.Set(l)

Ring

Driving

Shaft

40, 48,

56, 64)

(Extra) l

5)

Plate

Stay(Lower)

Plate

Stay(Upper)

Plate

~:a

Number

I

5 9

1 I I 1

I 1

I

l

2

I I

l l

2

l

2

l l

I

4

l

2

I I

2

I

I l l

I I

l l

2

l

I I

-5-

SH

AFT DRIVING MECHANISE MAIN

5

Jl<.ft

No.

44 45 46

47

48

49

50

51 52 53 54

55

56 57 58

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Parts No.

130002

000463

0093515

000014 001227

3200042

001818

0037108

0035813

00360

0063197

001223

3200094

000532 004106

io!:

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f1;

Screw(M3x6)

Laced Wire Thread

Take-up

Washer

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3200102

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3100129

0095214

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3100275

3100283

3!00127

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3200100

310040

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3200226

000290

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0093154

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0095170

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Connecting Rod

Screw(SM11/64" Screw(SM9/64" x40x!O. Guide Screw(SM1/8"X44x7.

Belt

Shaft

Crankshaft

Seat

Fork

Driving Lever

Screw(M6XI5)

Screw(M5x

Washer Spacer

Driving Bracket

Spring Screw(M5X!4)

Needle Top Screw(M3. 5x8)

Shaft

Washer

Thread

Cover

Description

Adapter

Sprocket(Upper) I (Right)

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13-3

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14 15 16 17 18

19 20 21

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23 24 25 26 27 28 29 30

31

32 33

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35 36 37 38

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3200046 3200117

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Connecting Rod

Roller Bearing

Oil Wich

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Description

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Description

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27 28 29 30 31

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36

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Oil Protector Ring

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Screw(M4x4)

Thread Chain Cutting Knife Screw(M3x3.

Presser Foot,

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Presser

Locking Pin(32, 40.

Pressser Foot Hinge Pin(32,40,48) 1

Screw(SM3/32" x56x5. Lifter Link

Screw(SM3/16" x2x2.2) Lifter Link Lever

Fastener Pin

Lifter

Collar("8"" !6x8mm) Screw(SM11164"x40X5.5) Lifter Presser

Intermediate Lever

Screw(M5xl5) Retaining

Cormecting Pin

Connecting Plate Lifter Lever(Small) Screw(SM!5/64"

Bar

Spring(Outer)

Bar

Connecting Bracket Unit

Bar

Guide

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5)

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Shaft

Foot

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Ring

Cornplet Set(32) 1

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8)

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6)

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Driving Shaft

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Collar(0 1

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19 20 21

22 23 24 25

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Looper Rocker Lever I

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Looper Screw(M2. 5x6) 2 Adjusti_Dg CHar(" I

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Looper Rocker Looper Looper Slide Block Seal Plug Looper Slide Block

Screw(M5x5)

Looper Connecting Rod

Looper Pin(Short)

Screw(SMII/64"X40X5 .5)

Looper

Screw(SMII/64"x40x3

Link

Looper Driving Lever

Screw(M6x6)

Collar Looper Driving Looper

Washer Looper I Screw(M 4x7) I Needle Screw(SM3/32"x56x4.2)

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6 3200!86

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22

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Cap

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Retainer

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Tension Disc Tension Post

Tension Post Ferrule

Tension Disc Eyelet

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Take-up Take-up

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Description

Main Feed Dog (80, 95)

Differential Feed Dog(48)

"

" "

Lower Crankshaft

Oil Wich

Screw(M6x6)

" "

(64)

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Number

I I I

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Screw(M3x4.

Washer

Screw(M3x3 .

Nut

Screw(SMl/8"

Washer

Nut

Guide Bar

Foot,

Foot Hinge Pin 1

SUBMODEL EXCLUSIVE PARTS(2)

Description

Bar

Holder

5)

C. Set(95) 1

2)

5)

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Number

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4

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10 11 12 13 14 15 16

17

18

19 20 21

22

23

24

25

26 27 28 29 30 31 32

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Supplementary Tension Plate

Supplementary Tension Disc

Looper Thread Retainer Spring Screw(SMl/8" Looper Thread Eyelet( Center) Nut I Tension Post Support 1 Thread

Tension Disc Eyelet

Looper Thread Tension Disc Eyelet 3

Tensin Post Support I

Tensin Post Ferrule Tensin Post 3

Thread Tension Spring Retainer

Needle Thread Tension Spring

Looper Thread Tension Spring Thread Tension Spring Cover

Lead-in

SUBMODEL EXCLUSIVE PARTS(1)

Description

Stay

Eyelet

Eyelet(Right)

Eyelet(Le!t) Eyelet(Right)

x44x5)

Guide

Cap

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I

1

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SUBMODEL EXCLUSIVE PARTS(2)

Description

Needle Clamp(64) Screw(SM118"x44x2. Needle Clamp Eyelet 1 Screw(SM3/32"x56x3. Puller

Support

Screw(M4xl0) 2

Cloth Plate(Large) 1 Washer

Looper Thread Front Cover

Cloth Plate(Small) 1

Slide Cover

Needle Guard

Needle Guard Driving Shaft Lower Crankshaft

Oil Wick

Screw(M6x6)

Looper Looper Holder Looper(Left) Looper(Medium) Looper(Right) Screw(M 4x7)

Screw(SM9/64" x40x3) Presser

Screw(SM9/64" x40x7.

Presser Foot

Presser Foot Spring I

Stitch Plate(64)

Main Feed Dog 1 Differential Feed Dog I

Thread

Foot,

9)

8)

Take-up

Taku-up

Complete Set(64) 1

Cover 1

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SUBMOODEL EXCLUSIVE PARTS(3)

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Upper Feed Roller Sllaft Bracket Screw(M6xl8) Knock

I Roller

2

Seal

Plug

Roller

Shaft Upper Feed Roller Screw(M6x6)

Collar(0 14X022Xl0mm)

Screw(smll/64"x40x5.

Shaft

Oil Seal Upper Feed Roller

Upper Feed Roller Lever

Upper Feed Roller Lever Rod

Screw(SM9/64"X40xl0.

Ball Stud Nut

Upper

Feed Roller Lever

Upper Feed Roller Lever Rod Sleeve Washer

Upper Feed Roller Driving Rod

Screw(M4x4)

Upper Feed Roller Driving Rod Retaining Roller Bearing

Upper Feed Roller Regulator,

Upper Feed Roller Eccentric

Upper Feed Roller Regulator

Screw(M5x5)

Ajusting Screw(M5x6)

Screw(M4x8)

Spacer

Upper Feed Roller Upper Feed Roller Lever 1 Screw(M6X20)

Oil Wick Upper Feed Roller Driving Rod,

Description

Bushing(Right)

Shafte

Bushing(Left)

Shaft

Ring

Shaft

Lever

5)

Rod,c,set

3)

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Bracket

c. Set(2) 1

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SUBMODEL EXCLUSIVE PARTS(4)

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I

2 3 4 5 6 7

8

9

10

II

12 13 14 15 16 17

18

19 20 21 22 23 24 25 26 27 28 29 30

ft

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3300070

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3300071

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3100613

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Upper Feed Roller Yoke Guide

Screw(M4X8) 2

Upper Feed Roller Yoke Pin

Screw(M6x6) I

Cotter

Screw(SM9/64" x40x0. 5)

Screw(M

Retaining Ring

Clutch Driving Clutch Driving Clutch Driving

Clutch Tension Sleeve I

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Clutch Clutch

Spting Clutcll Spring Seat Clutch Roller Clutch Spacer I

Screw(M6x8) 1

Clutch Sleeve Clutch Check Plate I

Upper Feed Roller ( Screw(M5XIO)

4X4)

Nut

Description

Shaft Shaft

Bushing(Left)

Shaft

Bushing(Right)

5)

60

teeth)

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I

1

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10 11 12 13 14 15 16 17 18

19 20 21

22

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28

29 30 31 32 33

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SUBMODEL EXCLUSIVE PARTS(5)

Description

1&:!!!:

Number

Upper Feed Roller Lifte(Right)

Screw(SM1

!/64"x40x8.3)

Washer 3

Nut 2

Flexible Wire Vlamp Bushing

Screw(SMll/64"

x40X6) Lifter Connecting Plate I Upper Feed Roller Lifter(Left) I Upper Feed Roller Lifter Pin 1 Retaining Ring 2 Lifter Connecting Plate I

Scre"·(SM3/16"

Roller Press Bar Bracket

x32X2.

2)

Screw(M5x14) I

Lifting Lever Sleeve

Screw(SM!

Lock

Stop Screw(SM I

Nut

1/64"

x40X5.

1/64"

5)

x40x26) Roller Press Spring Upper Feed Roller Bracket

Screw(M6x35)

Knock Pin Roller Press Bar Bushing(Upper)

Screw(M6x6) Roller Press Bar Bushlng(Lower)

Upper Feed Roller Press Bar

Retaining Ring

Stop

Vlasher

Upper Feed Roller Lifting Lever

Corrugated Washer

Screw(M6x9)

Lifter Lever

I

2

1

I

1

I

1

I

1

2

I

1 1

I

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6

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Dustproof Cover

II

Support

Suppot

Cover(Small)

Slide Plate

"

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Guide Holder Screw(M4x8) Screw(M4xl0)

Washer Tape Guide(Short)

Tape

Guide Adjusting Screw(SMII/64"x40X3 .3)

Tape Guide(Long) Nut

Loper

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Front

Cover (Small) (Extra) (Note!) I

Description

Type

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