Zoje ZJ200 User Manual

AUTOMh
TIC
OILING
BEADING
MACHINE
m
Jl
OPERATION MANUAL
PARTS
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SEWING
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BOOK
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MACHINE
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CO.,
LTD.
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Instructions
~f4f-F*
Parts
Book
For
.. · ........ · .. · ........... · ........ · ..
1.1JL%?HI3.f4
Arm
Bed
Components
z .
..t.~
~
:J:Jfi~?Hf:l
Main
Shaft &
3.$i"M!Jffi.J'il$#
Feed
regulating
Thread
Contents
Operation
f4
Take-Up
components
···
···
···············
.. · ..... · .. · ................. · ..... · ........ · ........... · .. · .......................
Components
........... · ...............................................
······
···
................................................
··
....... · .. · .. · ........ · .. · ........... · .. · ................. · 14
...
...... ......
.........
...
......
...
...
......
...... ......
·
.............. · ..
·
· 18
2
14
16
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s
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7
.WUf:7HI3.
8jlfH.i~
9.fJL~~H4
10
..
lLfJL~~
~~?HIH4
Fabric
Piercing
Hook Drivirig Shaft
f4
Presser
Bar
Components
f4
Feed
Machanism
Components
f4
Lubrication
Oil
Reservoir & Knee
Machine
~~?HI3.#
Bobbin
Machine
Components
~t€tff.IJ!P?HIH4
Lifter
Head
Accessories
Winder & Thread
~li~
Jt!.~:7HlH4
Stand;
Table & Electric
Components
.. · ..
· ·
.. · .... · .. · .. · .. · .. · .. · ..
.. · .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · ..
.. · .. · ..
· ·
.. · .... · .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · 26
Compcnents
.. · .. · .. · ..
Stand
· ·
.... · .. · .. · .. · ..
unit
Components ·
Appliance
.................... · .....................
· ·
..... · ........ · .............. · ........ · .. · .... · ............
· ·
..
· · ·
Components
.... · ..
· ·
....
· ·
.. · .. · .... · .. · .. · ........ · .. · ·..
· ·
.... · .. · .. · .. · ..
.. · ....
· ·
.... · .. · ........
.. · .. · .. · ..
· ·
....
..........................................
· .. ·
· ·
.. · ..
....
· · · · ·
··
..........
· ... ·
.. · .. · .. · .. · 24
· .. ·
..
· ·• ·
....
· · · · · · · · · ·
20
22
· 28
.. · .. · 30
32
34
-1-
Instructions
For
Operation
BEFOREOPERATION
I.illtil!
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2.tJL~~~ll'.J-,
3.1±~-
4.li}i'JiA.
101!
l.N
ever
2.After
1:
the counterclockwise
motor
setting
needle
down,
3.Do
not
4.Confirm namaeplate.
.M....t.tffi7'HJ!tl~~[fl]E\I1;J~!Jt#:/J[fl],
r.J
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operate
the
up
and
turn
as
observed
use a lager
that
the
:$
l'f!ff.l)t;f§
machine
the
maching,check
the
power
from
motor
pulley
voltage
and
o
tt~'
:lf'~~{f!J~o
-t~1'1!7J!JtJL&:w!ffi
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unless
its
oil
pan
the
direction
switch
ON
the
handwhee1
for
the
first
phase
(single
.iE
1i}ij
0
has
while
observing
side.)
cme
mouth.
Jr
3-phase)are
o
been
of
motor
filled
rotation.
with oil.
the
correct
to
handwheel.(The
by
check
it,
checking
turn
hand
them
the
handwheel
wheel
against
should
the
by
hand
turn
ratings
to
showm
bring
on
the
OPERATION
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LKeep
your
2.Do
not
3.Be
sure
4.
When
5.During
vbelt,bobbin
6.Don't
clean
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hands
away from
put
your
fingers
into
to
turn
the
power
an
operation
operator,be
winder
leaves
careful
or motor or motor.Also,do
the
face
of
machine
...
~2
l.INSTALLATION{Fig.l,
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1)
¥!llfiil:Ellm!tEI
2)
:imOO.P.Jr1.K,
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1!14)
"
Installing
1
)The
oil
2)Fix
two
B(hinged
machine
3)Fix
side)using
hingeCDinto
head
fti:t
[!!];ft\\i!mJ§
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the
oil
pan
pan
should
rest
on
rubber
seats
CDon
nails®.
Then
the
opening
on
cushions®on
itii.P~'f-;li)(:¥Utt-a':rFl'!l5o
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o
the
needle
the
switch
from
not
to allow your
...
thread
OFF
the
machine,
head
~3
...
when you
take-up
before
with
~4)
tilting
make
or
any
n<·t
place
thinner.
turn
cover
Fig.2,
c
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jfl
irll
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the
four
corners
of
the
machine
side
A(
operator's
place
in
the
machine
the
four corners.(:<ig.3,Fig.4)
oil
pan@on
side
bed,
)using
the
and
PRECAUTIONS
the
power
switch
while
the
machine
the
machine sure other
anything
Fig.3,
nails®as
fixed
fit
the
head
to
turn
off
person's
close
Fig.4)
..t.
c (f!i 1
table
groove.
illustrated
seats.(Fig.l
machine
"V"
%&:'~if,
ON
or
while
is
operating.
or
removing
the
power.
head
or
heads
to
them.Doing
1!12)
~~tJL~~J
above.Fix
,Fig.2)
head
to
table
~~!ffi;f!li'f!~:fJLc
the
machine
the V belt.
to come
so may
close
to
be
dangerous.
is
operating.
the
hand
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two
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rubber
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placing
wheel,
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on
side
(1!13
the
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2)When 3 lubrication
4)Note
*
When 3,500s.p.m.for
2.Adjusting
starting
oil
pan
the
)When
you
that
Precaution
you
first
(006)
on Iubrication(Fig.S)
the
machine
CD
with sewing
oillevellowers
operate
is
adequate.
the
amount of
operate
about
the
amount of
the
your
10
below LOW
machine
the
machine
minutes
oil
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mark
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oil
is
unrelated
after
set
purpose
to
the
B,refill
up
or
of
face
plate
up
to
HIGH
the
oil
will
to
the
after
an
break-in.
parts ( Fig.6)
mark
pan
with
see
splashing
amount of
extended
A.
the
specified
oil through oil
the
lubricating
period
of
oil.
sight
oil.
disuse,run
window®
your
machine
if
the
at3,000s.p.m.to
-3-
l)Adjist
2)The
just
3)The
bar
i!!Fig.5 i!!Fig.6
pin
crank
the
minimun
in
direction
macimun
by
turning
amount
amount
B.
amount
the
of
oilsupplied
of
oil
of
oil
adjust
is
is
pin
to
the
reached
reached
in
direction
thread when
when
marker
marker
C.
take-up
dot A is
and
dot A is
needle
brought
brought
bar
crank®by
close
to
the
to
needle
position
turning
crank®by
just
adjust
opposite
pin\Do
turning
from
the
the
needle
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cooling,
the
amount
of oil
in
the
oil
pan
amout
of oil
proper
amount
amount
of oil
Otherwise
Use
paper
the
the
machine
the
amount
of
hasn' t changed.
the
~mount
oil
is
supplied
oil
amout
adjust
adjusted,the
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THE
AMOUNT
OF OIL
SUPPLIED
TO
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HOOK(Fig.7,
Fig.8,
Fig.9}
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is
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confirmed
of
oil
manual(Fig.8)
can
be
adjusted
will
confirmed
of
oil
as
oil
screw
machine
may
be
paper
within
is
for five
generate
paper
supplied
amount
is
turned
must
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P..(lifJiR~:Jr~)j;IC~o
idling
for
three
must
be
inserted
HI
and
LOW.
seconds(please
according
for
adjust
be
iding
to
heat
or
the
three
times
to
the
hook(Fig.9)
screw
towan'.-in
for
the
mounted
direction
thirty
naill:~:tl:ko
minutes(operating
in
the
state
use
the
different
sewing
to
seconds.It
material
observe
on
B,the
sewing
the
when
clock
the
hook
amout
can
continued
the
with
process
will
be
amount
driving
of
be
confirmed
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properly).(Fig.
machine
the
contaminated.
of
oil
is
second)
but
it
must
oil.Adjust
shaft
is
supplied
the
operating.
the
turned
will
state
be
suitable
screw
be
of
7)
amount.
until
toward+
decreased.
oil
supplited.
in
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the
mark
on
direction
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*Turn
starting
A
needle
Select a proper
l)Turn
2)Loosen
3)Insert
4)Securely
ll::c
the
motor
to
attach
of
DB
the
handwheel
screw®,and
the
needle
tighten
power
the
x
1#18
needle
in
screw®.
OFF
needle.
should
size until hold
the
direction
before
be
used.
according
the needle<Dwith
needle
of
to
bar
the
the
reaches its arrow
00Fig.10.
count
of
indented
until
thread
the
it
and
type
highest
point
part A facing
will go
no
further.
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of
material
of
its
exactly
stroke.
to
the
used.
right
in
direction
@
B.
D:Operation
W
arning:F
the
I)
motion
or
speed.
the
unskilled,
great
wheel
should
be
installed
to
lower
l.Regulate
Turning
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and
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button
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can
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When range
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take
up
spring:
In
general,
sewing
should
When
tensioner
the
tension
special
be
broadened.
regulating
to
regulate
turning
of
light
material(
the
range the
counter
take-up
Vive-versa
of
range
clockwise,the
spring
narrow
swinging,first
of
swinging.If
for
is
20g needle special
loosen
turn
range
and
the
range
gauge),the
heavey
is
material.
the
set
the
tensioner
narrowed.Then
of
tension
screw
clockwise,
swinging
should
l.Then
tighten
the
is
7-lOmm.
be
turn
the
screw.
reduced
range
and
is
the
-6-
When
sioner. crease
regulating
Then
loosen
tension.
the
set
Turning
tension
screw
counter
of
take
2,so
the
clockwise
up
spring,first
tension
can
serew
reduce
loosen
can
be
tension.
set
screw
turned.
1,
Turning
and
tade
clockwise
out
the
can
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3.Regulating Presser
the
pressure
Vice
-versa
Presser
presser
pressure
should
when
sewing
pressure
pressure:
should
be
be
increased.Just
light
shoule
be
regulated
turn
as
per
the
sewing
screw
material(Fig7)(light).
properly
regulated
so
magerials.
on
top
that
it
of
can
the
feed
When
sewing
machine
material
heavy
head(Fig7.)(heary).
without a hitch.
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4.Regulating In
order
ed
as
per
When
left
to
increase
materials
sewing
to
thread
make
heavy
the
the
and
the
thread
hook: stiches
move
gauge
materials
amount.
beautifully
of
the
r.eedles:
,first
loosen
Vice-versa
,the
the
screw
when
position
2(Fig8)and
sewing
of
light
thread
hook
move
materials.
the
should
thread
be
hook
materials,
regulat-
1 to
(
007
Fig7)
-7-
(
008
Fig&)
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