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COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH

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IMPORTANT

Putting sewing systems into operation is prohibited until sewing machines will those sewing systems is

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Observe

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6.

7.

8.

9.

10.

II.

12.

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14.

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16.

17.

18.

19.

the ins addition, keep this Instruction Use

the

machine All safety devices must specified safety devices is

for your for 7 7-2 guide etc. 7-3 7-4 When 7-5 If swallow Tampering

per

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for rep

for

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Repair, remodeling

skilled personnel. Only

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Before making

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specially skilled personnel.

Periodically clean Grounding

operated

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connected to a

The

machine is only allowed to be used for the purpose intended. Remodel measures. Warning

be

built into, have conformed with

also prohibited.

basic safety measures, including,

tructi

ons, including,

afler

it ha s been ascertained

be

in position when

not

operated

sonal protection, we recommend

turn

off

the

needle(s), looper,

lacing

part(

s)

of

work.

leaving the

using clutch motors without applying

with

audit

the

residual

in

or

our

hints

working

of

such liquid by

the

live

parts

and

adjustment

spare parts

and

maintenance works

and

guidance

repair

and

air

compressor has to be detached from

air

pressure

are

only

the

machine the machine is always necess an

environment

power plug

grounded

modify

company assumes

are

the

machine

marked

receptacle.

but

Manual

allowed.

by

appropriately-trained

power switch

spreade

needle,

presser

place

or

mistake

, immediately wash

and

devices, regardless

works must

designated by

inspection

mainten

adjustments

with

works

of

electrical components

of

specially skilled

the

machine. ance

after

disconnecting

throughout

that

is free from

has

to

be

attached to the machine by electric technicians. Power plug

in

accordance

no

responsibility for damage caused hy remodeling

the

two shown symbols.

SAFETY

but

not limited to

not limited

so

that

when

works on

and

ary

to

you may

that

it conforms with safety rules/sta

the

machine

that

you

or

disconnect

r etc.

and

foot,

throat

the

working

brake, it

the

machine and devices to come in

only be done by appropriately

our

have

to

per

the

performance checks done by a

the

period

for

the

strong

with

INSTRUCTIONS

it

has been ascertained

the

safety regulations in

the

foll

this In struction Manual before you use

read

it

at

anytime when necessary.

is

ready for

operators.

wear safety glasses.

the

replacing bobbin.

plate, looper, s

place

has

the

of

whether

company

be done by

sha

sonnel.

machine

the

machine a

air

compressor from

of

use.

normal operation

noise sources such as high-frequency welder.

the

safety rules/

work

power plug

is

unattend

to be waited until

contacted

the machine is powered, is prohibited.

can be used for repairs.

appropriately

ll

be

conducted by qualified electric technicians

Whenever

equipped

Other

that

the

sewing systems

your

country.

Technical service for

owing ones, whenever you use the machine.

the

ndard

s valid in yo

or

in operation.

of

the

machine from the receptacle.

pread

er, feed dog, needle

ed.

the

areas

and

trained

you find a failure

with pneumatic

nd

the

compressed

the

machine has to

ppropri

of

the

machine. The machine has

used

are

standards

while

The

operation

motor slopped totally.

contact

with yo

consult a medical doctor.

technicians

personnel.

of

any

parts

air

supply has to be

ately

trained

not

allowed.

taking

all

or

modification

in

which the

machine. In

ur

country.

without

guard,

folder, cloth

ur

eyes

or

skin

or

specially

or

of

electrical

such as

an

air

cut

off

be

expelled.

technicians

has

the effective safety

or

to

be

to

be

of

the machine.

se

the

.

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH

BAR

TACKING

MAC

HINE

A Danger

& Items

of

injury to

requiring

operator

special attention

~o

or

o~

FOR SAFE OPERATION

service

staff

&~

1

~~

2

[

-~

1

tlj

I •

There caused.

•

There part

.

• To

perform sewing work with safety guard.

2

• To perform sewing work with safety cover.

• To perform sewing work with safety protection device.

•

Turn

OFF

3

bobbin

~l

is the possibility

the power

or

needle

",

"cleaning

that

and

perform "

slight to serious

injury

may be caused by touching moving

threading

",

"adj

ustment"

~~~

injury

", " replacement

and

•

1'

1~~

or

death may be

"lubrication

]

of

".

A

I.

To avoid electrical shock

components mounted inside the

2. After changing the clamp feet, the needle will interfere with

needle breakage

3.

Do

not

turn

OFF

I.

When nothing is displayed

power switch and check the voltage and the type

as

to

2. So

3. When

4. So

prevent possible accidents caused by

after

ascertaining

turning

OFF

switch, the

fe

et to preve

ca

suitable for each

work

nt

possible accidents caused by

reful not to allow yo

as

to

prevent possible accidents caused by

hazards

, neither open the cover

electrical box.

pattern

, make s

ure

the

or

the like.

the power

that

clamp feet automatically come

work

in a state

in

there

the

power switch,

ur

fingers

clamp foot when replacing the

that

the operation panel even when

is

no interfering thing

turning

to

come close to the work

of

needle

entry

point. If the

work

clamp

feet

the

needle

is

lowered.

of

the

power source.

abrupt

start

of

under

the needle when winding the bobbin

ON the

ready

down. So, never place yo

abrupt

start

of

clamp

the

touch

ofthe

work

i i

the

electrical box for the motor

pattern

is

protruded

during

sewing,

and

it is dangerous due

Wiper

may

break

the

power switch

the sewing machine, depress the

switch

or

the sewing machine. During operation, be

feet.

fingers with

clamp foot.

is

turned

turning

ON the work

ur

fingers

the

needle, install a finger

from the work

the needle.

ON,

under

the work

nor

touch the

turn

start

thread.

clamp

OFF

switch

to

foot

clamp

guard

the

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH

BAR

TACKING

CONTENTS

I

.XPL

ANATION

HIGH-SPEED

[ 1]

SPECIFICATIONS

CONFIGURATION

[ 2]

l.Names

2.Nam

es

[3

]INSTAL

I. Instal

2.Attaching

3. Installing

4.

Installing

5. Installati

6

.1n

stalling

7. Safety switch ............. ........................................................................................................................ 6

8. Tilting

9. Installing

10.

Connect Installing the

11.

12.

In

sta

13. Ma

naging

[ 4]

0PERATION

I.

Lubrication

2.

Attac

3.

Threading

4. Installing

5. Installing

6.Adjusti

7.Ad

justing

[ S]

OPERATION

I .setting

2.Confirmation

3.

Sewing .............................................................................................................................................. 17

4.

Cha

5.

Winding

6.

Ind

ependent Thr

7. Thread-catching

8. Bottom

9. Pau

se.

10.

Set P Pattern

OF

1900B,

BART

COMPUTER-CONTROLLED

ACKJNG

MACHINE

............................................................................................................. l

........................................................................................................... 2

of

main unit.. .......................................................................................................................... 2

and

Description

LATION

ling

the electrical

the

connect

the

head

and

connecting the

on

of

the

drain

the sewing

the

operation

ing the

motor

lling

the

eye protection

the

cord

OF

...................................................................................................................................... 9

hing

the

needle ....................................................................................................................... 10

the

machine

and

removing

the bobb

ng

the

thread

the

thread

OF

of

Item

data

of

nge to oth

er

............................................... .......... ............ ............ .......... ............ ............ .......... ............ ......

Thread

...............................................................................................................................................

& C PatterrL ............................................................................................................. 21

of Butt

ons

on

Control

Panel.. .................................................................. 3

......•......•......•......•......•......•......•......•......•......•......•......•......•..................... 4

box .............................................................................................................. 4

ing

rod

........................................................................................................... 4

support

sewing

machine

cord

........................................................................................................................... 9

THE

in ......................................................................................................................

THE

......................................................................................................................... 13

pattern shape

pattern

ead-tr

Device .................................................................................................................

Counter

rod

....................................................................................................... S

power

switch ...................................................................................

machine

receiver and the h

pane1. ........................................................................................................ 7

......................................................................................................................... 7

cover ............................................................................................................... 8

SEWING

head

the

tension ..........................................................................................................

take-up

SEW

.............................................................................................................. 17

imming Device .........................................................................................

................................................................................................................

head

......................................................................................... S

ead

sup

port

rubber

........................................................... 6

head

.................................................................................................... 7

cover

...............................................................................................

MACHINE

......................................................................................................... 10

bobbin case ......................................................................................

spring

.............................................................................................

......................................................... ..... 9

ING MACHINE. .............................................................. 13

....................................................................................................... 16

MAC

HINE

.S

..

8

II

11

12

18

18 18

20 20

10-1. Use

10-2. Sewing

Pattern

Key ( l

with Combination

tllJJJill:JJJI!IJJJf!IIJJ!!!J

Funct

ions. .................................................................................

i i i

J)

for

Sewing ...........................................

21

23

11.

Debugging Mode. ............................................................................................................................. 26

11-1. CP-1 ( 11-2. CP-2 ( 11-3. 11-4. 11-5. CP-S ( Ad 11-6. 11-7.

12.

Parameter

12-1. Specific

12-2.

12-3. Table

13. Setting

13-1. Activation & Modification

13-2. Table

13-3. Recovery to Default Setting ................................................................................................. 46

MAINTENANCE

[ 6]

1.

Adjusting

2.

Adjusting the needle-to-s

3. Adjusting

4.

The moving knife

5. Needle

6.

Adjustment

7.

Draining

8.

Amount

9.

Replenishing

[

7]

Table

of

1.

ListofStandard

2.

Table

[ 8]

Table

of

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH

Input

Signal Test ) ..................................................................................................

Check

X/Y

Motor

/Origin Sensor) ........................................................................ 29

CP-3

(Continuous Running) ........................................................................................... 30

CP-4

( Test

Main

Motor

Speed ) ....................................................................................... 31

justment

CP-6

( Test

Presser

CP-7

(Test

Thread-catching

Setting ........................................................................................................................... 36

Operations

Example

for

for Para

of

Service

Parameter

of

Service Parameters. ............................................................................................... 44

on

Thread-trimming

Origin

Sensor

Motor

on Setting

Setting

Parameters.

meter

Setting ................................................................................................• 41

.......................................................................................................... 44

Parameters

......................................................................................... 36

of

Service

) ..................................................................... 32

) .................................................................................. 34

/ Origin

Sensor

) .....................................................

....................................................................... 36

Parameter

..............................................................•

BAR

TAC

KING

............................................................................................................

the

height

of

the needle

huttle

the

lift of

the

work

and

counter

thread

clamp

device ............................................................................................................

of

the

wiper

.................................................................................................................

waste oii ...........................................................................................................................

of

oil supplied to

the

standard

of

the

work

the

optional

designated places with

Figure. .................................................................................................................

the

patterns

clamp foot .........................................................................................................

parts

bar

..........................................................................................

relation ........................................................................................

clamp

foot ......................................................................................

knife ................................................ , ............................................

hook .............................................................................................. .51

grease

...........................................................................

and

the

standard

patterns •••.••••••.••••••.••••••.••••••.••••••..•••••..•

.............................................................................................. 60

MACHINE

28

35

44

48 48 49

SO

50

Sl Sl

S2

S3 S4 S4

S8

li.

EXPLANATION

SPEEDEYELET

OF

THE

I901B,

BUTTONHOLE

COMPUTER-CONTROLLED

BART ACKING MACHINE

[ 1] Specifications ..................................................................................................................... 62

[2]

Adjustment

[3]

Adjustment

[4]

Adjustment [ 5 ]Setting [ 6

]Se

lection

ill.

EXPLANATION

BELT-LOOP

[ 1 ]Specifications ........................................................................................................................................... 65

[ 2 ] Installation

of

the material closing

of

the lift

of

the

pressure

of

the material closing

and

confirmation

OF

THE

ATTACHING

of

the sewing

machine

the

work

of

the operation

of

the

1902B,

MACHINE

and

amount clamp work

.................................................................... 62

foot ................................................................. 63

clamp

unit

...................................................... 63

........................................................................ 63

sewing

patterns

......................................................... 64

COMPUTER-CONTROLLED

preparation

iv

of

the

operation

............................................... 65

HJGH-

HIGH-SPEED

[3] Th

read

ing

the machine .......................................................................................................................... 65

[ 4] Selection and co [

5] Combination of the wo

IV

. E

XPL

ANA

nfirma

TION OF

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACK ING

tion of the sewing patterns ............................................................................. 66

rk

clamp foot a

THE

nd

19038, C

the feed plate ..................................................................... 66

OMP

UTER-CON

TROLL

ED HIGH-SPEED

MAC

HINE

LOCKSTITCH BUTTON SE WrN G MACHrNE

[ 1] Specifications ......................................................................................................................................... 67

[2 ] In

sta

llation

of

[3 ] Needle and threa

the sewing machine and p

d .................................................................................................................................. 67

reparation

of

the opera

tion .............................................. 67

[4] Variou s sewing modes ..................................................................................................................... 68

I. List of sewing patterns ...................................................................................................................... 68

2.Selection

[ 5] Position of th e b

[ 6] Adjusting the feed plate ......................................................................................................................... 71

A

dju

[7]

[ 8 ] A

dju

[ 9] Adjus

[ 10] A

djustment of the wiper spring .......................................................................................................... 73

11

]

Eac

[

V

.L

ist of Error lnformati

VI

.. Troubles and corr

VII

.System Diag

of

the sewing patte

utt

on

clamp

sting the

sting the lifting amo

tment

h model of 19038 sewing scope ...................................................................................................... 73

butt

on cla

of

the pressure

rn

and the sewin g

jaw

lever ................................................................................................ 70

mp

jaw

lever ................................................................................................. 71

unt

of the button cla

of

the work cla

oa

.................................................................................................. ".74

width

............................... ..................................... 69

mp

.............................................................................. 72

mp

unit

..........................................................................

ective measures (sewing conditions) .................................................... 76

ram

...................................................................................................................

72

79

VID

.DRAWlNG OF

TH

E TABLE ............................................................................................. 80

v

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACK I

NG

MAC

HINE

I .EXPLANATION

HIGHSPEED

([

1]

SPECIFICATIONS)

1. Sewing

2. Max.Sewing spea

3. Stitch length:

4.

Fee

d motion

5. Needle

6.

Needle: DPxS, DPxl 7

7.

Lift of

8.

S

huttle

9. lubricatin

10. Date recoring: 11

. Enlarging/Reducing facility:

12

. E

nlar

13. Max. Sewing speed

14.

Pattern

15. Bobbin thread

16. Sewing machine motor :

17. Dimensions:

18. Weight: Powerconsumption

19.

20.

Operating

21. Operating humidity range: Line

22.

BARTACKING MACHINE

area:

of

bar

stroke: 1.2mm

work clamp

:

g:

ging/Reducing:

selection:

counter

temperature

voltage:

OF

d:

work

foot:

limitation:

:

1900B ,

clamp

foot:

:

range:

COMPUTER-CONTROLLED

X (

lateral

) direction 40mm ,

Y

( longituina l) 3000rpm (when sewing pitches X-direction

0.1-10mm Intermittent

13mm(s

tandard

sta

ndard semi-rotary

10

# (supplied by oiler)

oil EPROM 20% to

200% andY-direction Patten

enlargement by increasing/decreasing 400 to 3000rpm ( Specifying U

PillOW

Servo motor

W:

1200mm L : 540mm H : llOOmm

Mac

hine head 50Kg Contr

0.6KW

s

·c

to 3s

5%

to

85%

Rat

ed voltage ±10% 50-60Hz

dir

ection30mm

are

less than Smm in

and

3.5mm in Y-direction)

(adjustable

feed (2-shaft drive by stepping moto

(1% step

pattern

N taye (0-9999)

in 0.1mm step)

) Max.17mm

hook (oil wick

) in X-direction

respectively

/reduction can be done

the stitch len

100rpm

)

No.type ( 1 to 200)

ol box 6

lubrication )

gth

Kg

·c

( No d

ew condensa

tion)

r)

-I-

([2

] CONFIGURATION)

(

l.

Names

of

main

unit

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH

J

BAR

TACKI

NG

MAC

HINE

(!)

.Machine (2). Work (3). Thread (4). Operation (5). Power

6).

Control

(

7).

Ped

(

head

clamp

stand

panel

switch

box

al switch

feet

-

2-

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR

TACKING

MAC

HINE

(2. Name & Description

(!)

.Ready Key for s of sew

Key

hifting between the setting/programming status

in

g machine;

of

Buttons on Control Panel)

of

control panel and the sewing status

(2)

.Sewing

It

is set as:

fo

r shifting between these two statuses;

LED "ON

" at sewing status,

"OFF"

at prog

ramming status. User can use the Ready Key

(3).Reset Key

def

Release the error and restore the set valu e to the (4)

.Mode

Key

When the Sew

in

g LED is off, this key can activate the functions for setting parameters

ault value;

or

storing the patterns; when the Sewing LED is on, this key can activate the siding function for

s,

threading action (5).+/

Feed

These two keys are appli

forwa

rd/backwar

(6)

.Selection Key

Select

th

e set item. The Item Selection LED and the set value

pl

ayed.

dis (7)

.Dat

a Display

which will be automatically turned o

Forward

Key & - /Feed

Backward Key

cable for changing pattern number, rate of scale and feeding cloth

d.

LED

This LED indicates the set value of the selected items such as the pattern number, scale rate a

ff

in

20 seconds.

of the selected item will be

nd

so on.

- 3 -

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR

TACKING

MAC

HINE

(8).1tem Selection

The LED of the selected item wi

(9)Thread-catching ON/

The Va

lidity/Invalidity of thread-catching function can be selected. When it is set as Validity,

th

e Thread-catching Display LED will be on.

(IO)

Thread-catching

When the LED is on, the machine will

OD

Pattern

Store the pattern. The stored pattern can be

changes in scale rate, sewing

*

NOTE:

Storage Key

LED

Display LED

1903B set at the time

to

of

OFF

needle

ll

Key

po

sition and

thread

standard

be o

n.

catch the thread.

put

so

on can also be stored.

cla

mp

delivery.

into sewing as l

prohibited with

ong

as user presses this key. The

memory

switch No35

( [3] INSTALLATION)

( 1. Ins

talling the

electrical

box )

In

stall the electrical box on the underside

at

of the table

in

g round-head bolteD,

us spring was her ® and nut @ supplied with th

e machine

the location illustrated

plain washer

®,

(

2.

Attaching the connecting rod )

FIX connecting rod of

pedal lever ® with nut® . When connecting rod hole A, is increase

-4-

th

e depress ing stroke

d.

CD

to installing hole B

CD

is installed in installing

og the pedal

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TAC K I

NG

MAC

HINE

( 3. Installing the head

( 4. Installing

and

support

rod)

connecting the power switch)

Drive head support rod in

the machine table.

CD

Fix power switch Q)under the

cr

machine table with s

ews®.

Fix the cable with staples®

supplied with the machine as

ri

es

in

accesso

the forms

(

5.

Inst

allation

------------------------------------------

1

I

:A

I~

I

of

the

swing machine

To

WARNING: sew

more

prevent

possible

ing machine,

when

the

head)

accidents

perform

machine

caused

the work

is moved.

accordance with

of

use.

by

the full

of

by two persons

in hole®

the

or

(1). Fit hin

ge

shaft, and

rubber

CD

fi

x the swing machine

main unit.

(2).The flat pad

nut icn@foll

®,

elastic pad @,

owed by a fixed,

pay attention to the locking nut

® force, if twisted too tightly,

then the shock result is not satisfactory.

- 5 -

to the hinge

COM PUTER-CONTROLLED HIGH SPEED LOCKSTITCH

BAR

TACKING

MACHIN

E

( 6. Installing the

( 7. Safety

switch)

drain

receiver

and

the head

support

rubber)

(l).

Fix drain receiver ®

of

table

CD

hole

with four setscrews@. Screw in drain bin In

sert sewing machine drain pipe@ into

drain

bin @ .

(2).1

nsert head support rubbe

CD

.

~-------------------,

1

I I

1

:

I the mach ine hea d •

~

Insert go on

come

drain further off

drain

in

@ to drain receiver® .

pipe@ until

so

that

it

bin @ when tilting

the installing

r@

into table

it

will

does not

1

I

cut

off

the safety switches cable ties which be fixed under the machine , safety switches wi

in

stalled in the machine as shown here, with screw lock, overturning the head, checking the suitability safety switch top picks, picks error

;-----------------------------------------,,

1

I

1

~

:

~

I down, to ens

',

of

the safety switch mounting position, heads up is required, Table board to open the

of

safety switches and safety sw itches do not touch, otherwise the

E302

I.Tf you

2.Safety switches insta lled,

_________________________________________

do

machine will

not remove the safety switch ,

can't

sewing;

if

happ

en

error

ure the

safety switch picks with

-

6-

and installed

E302, please

the

table

adequate

in

the correct position, 1

adjust

the security switch : contact

ll

be

1

s.

1

/

(

8. Til

ting the sewing machine

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACK I

head)

turn head

eD

gently down , and leaning

the head on the head supp

or

ting bar at ® .

,

I.Before tilting

head, make sure

Q)

rod tab

le. :

2.When do

head, mot

or cover ®.

of

breakage

3.Be

sure

head o n a flat

,

_____________________

from falling.

the

sewing machine

that

s attached to the machine

ra

ising

the

sewing machine

not raise

of

it

It

will be

motor

to tilt the sewing machine

place to prevent it

NG

MAC

HINE

head support

while holding

the

cause

cover®.

/

( 9. Installing the

(10

. Connecting the cord )

foot st

operat

ep

Xl4

X I S

ion pane

[1. [1.

Cl

"'

-

!].

l)

Use four wood screws

® on the table @ in a comfortable

panel

CD fix the operator

operation position, then the operator panel® correspond ing wire hole through the table@, and then dock wi

sale tine

X4

main motor

coder

X5

e lectromagnet

XI

I

control plank

th

the other side.

~ ~ ~

§~~§S§§~

:s~~~~~~

c:=;:)..:::::;:)~c:::::::::>c::;;Jc:::::::::>

2~~~~~~

r--:c

~~c=;;;;>~~~

X7

X8

c:::::'l

<=:1

c=:t

X9

-7-

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH

BAR

TACKING

MAC

HINE

Please let the motor cable, the signal line cont

rol box accordin g to online identity, make sure the connection is correct, there is no

om

ission.

(

11.

Installing the

motor

cover J

of

the machine head connect with the electronic

Install motor

machine main

supplied with

cover

eD

on

unit with screws

the machine as

accessories

(12. Installing the eye protection cover)

WARNING:

Be dis

sure

per

to

attac

se

of

needle breakage.

h this cover to protect the eyes from the

the

the eye shield in the accessories box should been insta

ll

ed in the head

the left.

-8-

on

( 13.

Managing

the

cord)

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR

TACKING

MAC

HINE

([4]

OPERATION

(1. Lubrication

A,

WARNING

)

: T

OF

urn

of

the power before s

caused by

THE

SEWING MACHINE)

tartin

abrupt

sta

rt

of

the sewing machine

the line frame

in

the accessory

box should be installed in Table.

g the

work

so as

to preve

nt

accidents

Check that the place between lower line

Band upper line A is filled with oil . Fill there with oil using the oiler supplied with the ma

chine as accessories when o

il tank

*The o for lubricat

wh ich is filled with oil is only

in

g to the hook portion.It is

possible to reduce the o

of

number

rotation used is low and the o

il

is short.

il

amount when the

amount in the hook portion is

of oil

excessive.(Refer to 8.Amount

of

to hen kook

[6] maintenance

supplied

il

,-------------------------------------------------------,

I I

~

\!I)

1.

DO

not lubric

Trouble

2. When using the sewing machine for the first time the machine after lubricating a small the

needle-to-shuttle relation

ate

to

the

places o

of

components will be caused.

of

[6]MAINTENANCE

ther

than

amount

-

9-

the o

il tank

of

oil to the hook portion.(Ref

or

and

after

the hook

an

extended period of disuse use

of Caution 2 below.

er

to2.Adjusting

1

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACK I

NG

MAC

HINE

(2. Attaching

A

WARNING

~

( 3.

Thre

ading the machine head)

£

wARNING

the

needle)

:

Turn

by

abrupt

Turn

:

of

caus

the

sta

of

ed by

power

before

rt

of the

the

power before

abrupt start

~tarting t~e

sewmg

machme

Loosen setscrew(!) and hold needle® with the long groove facing toward fully inse and tighten

,---------------------------~

r '

1

I I

1 ""o shown in

I I

1

I

1

I

\

start

ing

of

the sewing

wo

rk

so as to

prevent

rt

it into the hole in the needle bar,

accidents

cau

yo

u. Then

sed

setscrew(!).

If the stitches

needle facing to B"

, ___________________________ ;

the

work

to a small extent.

so as to

pre

machine

are

made

"A", attach

the

vent

accidents

as

the 1

direction 1

1

Pull o

ut the thread by approximately 4cm from the needle after threading through the needl

~--------------------------------------------------,

1

~

l.Wh

2.For guid

en

the silicon oil is use d, thread throu

thick

thread,

pas

s the

thread

e®

through

gh

one

thr

ead guide

hole

only

of

for

need

silicon

'---------------------------------------------------

-

10-

e.

CD.

le

bar

thread

:

I

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR

TACKING

MAC

HINE

( 4.lnstalling

A

wARNING

( 5. Installing

A

wARNING

and

removing the bobbin case J

Turn

of

the power before starting the

:

the

bobbin)

Turn

:

caused by

of

the

abrupt

power before

start

of

the sewing machine

starting

start

of

the sewing machine

work

so

as

to prevent accidents

(!).Open hook cover(!). (2).Raise latch@ of bobbin case@ , and

remove the bobbin case

(

3).

When installing the bobbin case , fully

insert it into the shuttle shaft, and close

h.

the latc

,-----------------------,

1

i)

If

it

I a o I

:

'----------------------~

the

is not fully inserted, bobbin

case®may slip o

work

so

as

.•

ff

during

sewing. ;

to prevent accidents

1

(l).Set the bobbin direction shown

2)

.Pass the thread through thread slit @of

(

case@ , and pull the thread as it is. By

bobbin so doing, the thread wi spring and be pulled out from thread hole@. (3).Pass the thread through thr horn section, and pu

from the thread hole.

,----------------------------------------------------,

::

~

\!1)

If

the bobbin is installed

bobbin

thread

pulling

in

the bobbin case orienting the reverse direction, the 1

out

will result in

an

inconsistent state.

-

II

-

CD

into bobbin case ® in the

in the figure.

ll pass

under the tension

ea

d ho le @of the

ll

out the thread by2.5cm

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH

( 6. Adjusting the thread tension)

( 7. Adjusting the thread take-up spring)

BAR

If

thread tension controller No.1

clockwise, the length

of

TACKING

remaining thread on

CD

MAC

is

HINE

tum

the needle after thread trimming will be shorter. If

it turn ed counterclockwise, the length wi

ll

be longer. Shorten the length to an extent that the thread is not slipped off.

ee

Adjust n

dle thread tension from the operation

panel and bobbin thread tension with® .

Th

e standard stroke

8 to

I 0 mm, and the pressure at the start is 0.1 to

of

thread take-up spring CDis

0.3N.

(1

) .Adjustin g the stroke

ew

Loosen setscr

® , and turn thread tension

asm.@ . Turning it clockwise will increase the

dr

moving amount and the thread

awing amount will increase. (2) .Adjusting the press ure

of

To change the pressure

spring, insert a thin screwdriver into the slot

the thread take-up

of

thread tension post@ while screw® is tightened,

and tum it. Turning it clockwi se will increase

the pressure

the thread take-up sprin

g.

of Turning it counterclockwise will decrease the pr

essur

e.

- 1

2-

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH

([5

]

OPERATION

(

1.

Settings

Please set the items in the following sequence:

Setting

pattern

(!)

.Turn

of

ON

No.

of

t he

the

OF

Item

Data

.............

......,.,.. X scale

power

Setting

switch.

THE

SEWING

)

of the .............

MACHINE

......,.,.. Y sca

Setting

'--------'

BAR

TACKING

)

Setting

of

the

.............

l e

......,.,..

max. sewing

speed limitation

t he

MAC

HINE

The pattern number

data display part.

(2).

Setting

of

the

of

the item selection is lit up, and the pattern number will be displayed at

pattern

No.

0

I I I

...................................

'------------------------'

l

:ltt~+I

~

~ ~

(I

)Press

will be on.

(2)

Press in the Data Display LED

(

We

H

-1~1

------------------------

/ '

:

~

·o

I I

1 table. 1

I I

.....

_______________________

l_QJ

, and then the LED

1+/~l

and

1-f~:;:

take No.

Refer the pattern

l4

pattern as an example.)

of

l

to display 14

No.

to the separate :

~

.,

-13-

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR

TACKING

MAC

HINE

(3).Setting

%:

C

o

~

I I

(4).Setting

of

the X scale

I

-~

~~~~

o

ifi

ov

w. o

1

I W

ou

- "

~

I

tla

l

a~

of

Scale

Rate

in Y scale

(l)

Press W , and then the

LED

of

g.

-/\l.fr\1

o

~~

\W)"

+/!:!H-/t::l

~

:

1

I I

1 like will occur. J

wi

ll

be displayed.

(

2) Press

I 00 at Data Display LED

(

The

as

~

1+1~1 & 1-1~

Scale Rate in X Direction is set

1

00%

)

The

setting exceeding 1

-

since needle with each other

and

the cloth presser interfer

and

1

to display

00%

is

dangerous~

needle breakage

or

es

the I

:

I

11

IU

,,

-

+!~

Li

(!)Press

(2)

I 00

,

-------------------------

~

-/ti

: :

~

:

~

1 other and needle breakage

I

-

14-

W , and then the LED

will be dis

Press

at

Data Display LED.

C The Scale Rate

set as

pla

yed.

l+/~1

The dangerous cloth presser interferes with each

like will occur.

I

00%

& 1-/

)

setting

t;"

l to di splay

in

Y Direction is

exceeding 100% is 1

since needle

of

and

or

the

....

,

(5)

.Se

I I

tting

of

Limit

ation

'-t

lol

I

o~+

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACK I

on

Max

Speed

(1

) Press

LQJ

, a

nd

then the

will be di splayed.

(2)

Pre

ss

/~H-1~1

~

l+/~1

400

at Data Display

( The limitation is s

400rpm )

& 1-

/k:

LED

l

NG

MAC

LED

to

HINE

of

display

et

as

(6). Setting

End

, I /

1

Pr

ess

ing

U I_

LED

is on. At this time

(!)

(2) After the press

Sew the system is in the

er

goes up, the

sew

ing status.

,-----------------------------------------------------,

:

(1)

. When the

3

I I

1

, _____________________________________________________ }

·Press

·Press ' U I to turn

·When the pattern number is 0 (the default setting), pressing 1 0".

presser

:QJ

:..ill

At this time, please press the Reset Key to reconfirm the patte

presser

is raised,

moves

after

to record the set valu

to

reconfirm each set item, but the Sewing

off

the Sewing LED, then each set va lue

be

careful

that

fingers

having lowered . 1

es like patte

rn

are not

number,

caught

in th e

XN

scale rate and so on.

LED

can

't changes its statu s.

of

item can be changed

=:QJ

rn

number.

will

presser

act

ivate the err

since

the

or "E-

:

,----------------------------------------------------,

I f , \ I I

:

~

:

\!I)

When

turning OFF

X/Y scale,

number

the

power

of max.

without pressing

rotati

on,

and

thr

ead tension

__Q__j

key, the set values

are

not memorized. 1

'-----------------------------------------------------'

- 15 -

of

pattern

No., :

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACK I

NG

MAC

HINE

( 2.Confirmation

,------------------------------------------------,

I I

1

1:

~

1

I

After selecting the pattern, u If

thus

l+/~

of Pattern

the

pattern

breaks

11

/l£1

~

is

far

the needle.

~

Shape)

ser

sha

away from the

!

::

/

ll

confirm the s

pre

sser, the needle will

hape

of the pa

(l)

Press

DLJ

LE

D

(Z)Press

the screen the pedal to lower the presser and then

the screen

(3) In the status

press

(4) shape. The confirmed pattern for sewing

sha presser.

(S)

LQJ

l+/~1 .

Use

l+/~1

ll

be

Press

lkJ

di

in

ttern

.

run

into the

to light up the Sewing

to select --, and then

splays

ii-1-ICIJI-11

splayJ

1-1-IL:IJI-11.

of

lowering the presser,

and 1-1--1 to confirm the

the permitted range

to lift presse

presser

•

r.

,

of

; step

the

-------------------------

/ '

:

(1)

.

The

work

clamp

0

I I

1 immediately after turning ON the power. 1

, ________________________ _

I I

feet do not come down :

- 16-

(6) Press

of

than the trial sewing and the Sewing

be off.

LQJ

to release the selection

•

- (select other data item other

1

). After that, press

DLJ

LED wi

to end

ll

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH

BAR

TACKING

MAC

HINE

(3.

Sewing)

O)Put the fabric to the presser section

2)

Step on the pedal switch to the level I,

(

pre

then the

sser goes dow

n.

If

detach the foot from the pedal, the

go

presser will

(3) Lower the

up.

pr

esser to the next leve l,

and then depress the pedal to the second

level to start sewing

(4)At sewing

nd

stop at the initial position.

a

~--------------------------------------------------,

I

(i)

Attention

I±MI

press

the selected position by depress

hr

ead-breakage, user can use this method for mending aft

t

Attent

sewing, in case the user depresses the pedal to leve l 2 by mistake, thus start the machine and cause

the dangerou

[ Confirmation

1 : When depressing the peda l to l

& 1-

f,;:

J to change the sewing position of pattern. Then the us

in

g the pedal to level 2. During the

ion

2:

Don't apply the operations

s.

For the operations of

Pattern Shape l

in

trial sewing, user sha

in

the above sector.

eve

er

in

Attention I into the operation of pattern trial

l I and lowering the presser, the user can

releasing the mal funct

end, the presser will

sew

ing, for the problems like

ll

strictly follow

er could sta rt sewing at

ion

the descriptions

go

you

up

of

( 4.Change to

Other

Patterns)

(1

) Press

I

I\

~

LED.

(2)

Press

LQJ

to select

I

-.....&---'-........._--=--

I3I-1+1

.(>

~H

~

(3) Use

numbe (4) in the s

(5)

-I~I

~

LED, thus

l+/

~1 & 1-/~l

r.

Set the X/Y scale rate, speed and

ame

way

Press

~

ha

ve access to Sewing status.

,-------------------------------------------------

After If

the

thus

selecting

pattern

breaks

is

the

pattern,

far

needle.

away

user

from

shall

confirm

the

presser, the

- 17 -

the

shape

needle will

of

the

run

pattern.

into

I

to turn

of

the Sewing

the~.

to set pattern

so

to turn on the Sewing

\

I

the

presser,

I

on

Zoje ZJ1900B, ZJ1901B, ZJ1902B, ZJ1903B User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual