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Page 78

-72-
Page 79

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH 
BAR 
TACKING 
MAC
HINE 
IMPORTANT 
Putting sewing systems into operation is prohibited until 
sewing machines will 
those sewing systems is 
I. 
Observe 
the 
all 
2. Read 
3. 
4. 
5. This machine shall be 
6. 
7. 
8. 
9. 
10. 
II. 
12. 
13. 
14. 
15. 
16. 
17. 
18. 
19. 
the ins 
addition, keep this Instruction 
Use 
the 
machine 
All safety devices must 
specified safety devices is 
for your 
for 
7 
7-2 
guide etc. 
7-3 
7-4 When 
7-5 
If 
swallow 
Tampering 
per
the 
following, 
-1 
for 
threading 
for rep
for 
repair 
When 
you should allow oil, grease, etc. used with 
any 
Repair, remodeling 
skilled personnel. Only 
General maintenance 
Rep
air 
and 
under 
the 
components, immediately stop 
Before making 
cylinder, 
Existing 
Exceptions to this 
specially skilled personnel. 
Periodically clean 
Grounding 
operated 
An 
appropriate 
connected to a 
The 
machine is only allowed to be used for the purpose intended. 
Remodel 
measures. 
Warning 
be 
built into, have conformed with 
also prohibited. 
basic safety measures, including, 
tructi
ons, including, 
afler 
it ha s been ascertained 
be 
in position when 
not 
operated 
sonal protection, we recommend 
turn 
off 
the 
needle(s), looper, 
lacing 
part(
s) 
of 
work. 
leaving the 
using clutch motors without applying 
with 
audit 
the 
residual 
in 
or 
our 
hints 
working 
of 
such liquid by 
the 
live 
parts 
and 
adjustment 
spare parts 
and 
maintenance works 
and 
guidance 
repair 
and 
air 
compressor has to be detached from 
air 
pressure 
are 
only 
the 
machine 
the machine is always necess 
an 
environment 
power plug 
grounded 
modify 
company assumes 
are 
the 
machine 
marked 
receptacle. 
but 
Manual 
allowed. 
by 
appropriately-trained 
power switch 
spreade
needle, 
presser 
place 
or 
mistake
, immediately wash 
and 
devices, regardless 
works must 
designated by 
inspection 
mainten
adjustments 
with 
works 
of 
electrical components 
of 
specially skilled 
the 
machine. 
ance 
after 
disconnecting 
throughout 
that 
is free from 
has 
to 
be 
attached to the machine by electric technicians. Power plug 
in 
accordance 
no 
responsibility for damage  caused hy remodeling 
the 
two shown symbols. 
SAFETY 
but 
not limited to 
not limited 
so 
that 
when 
works on 
and 
ary 
to 
you may 
that 
it conforms with safety rules/sta
the 
machine 
that 
you 
or 
disconnect 
r etc. 
and 
foot, 
throat 
the 
working 
brake, it 
the 
machine and devices to come in 
only be done by appropriately 
our 
have 
to 
per
the 
the 
performance checks done by a
the 
period 
for 
the 
strong 
with 
INSTRUCTIONS 
it 
has been ascertained 
the 
safety regulations in 
the 
foll
this In struction Manual before you use 
read 
it 
at 
anytime when necessary. 
is 
ready for 
operators. 
wear safety glasses. 
the 
replacing bobbin. 
plate, looper, s
place 
has 
the 
of 
whether 
company 
be done by 
sha
sonnel. 
machine 
the 
machine a
air 
compressor from 
of 
use. 
normal operation 
noise sources such as high-frequency welder. 
the 
safety rules/
work 
power plug 
is 
unattend
to be waited until 
contacted 
the machine is powered, is prohibited. 
can be used for repairs. 
appropriately 
ll 
be 
conducted by qualified electric technicians 
Whenever 
equipped 
Other 
that 
the 
sewing systems 
your 
country. 
Technical service for 
owing ones, whenever you use the machine. 
the 
ndard
s valid in yo
or 
in operation. 
of 
the 
machine from the receptacle. 
pread
er, feed dog, needle 
ed. 
the 
areas 
and 
trained 
trained 
you find a failure 
with pneumatic 
nd 
the 
compressed 
the 
machine has to 
ppropri
of 
the 
machine. The machine has 
used 
are 
standards 
while 
The 
operation 
motor slopped totally. 
contact 
with yo
consult a medical doctor. 
technicians 
personnel. 
of 
any 
parts 
air 
supply has to be 
ately 
trained 
not 
allowed. 
taking 
all 
or 
modification 
in 
which the
machine. In 
ur 
country. 
without 
guard, 
folder, cloth 
ur 
eyes 
or 
skin 
or 
or 
specially 
or 
of 
electrical 
such as 
an 
air 
cut 
off
be 
expelled. 
technicians 
has 
the effective safety 
or 
to 
be 
to 
be 
of 
the machine. 
se 
the 
. 
Page 80

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH 
BAR 
TACKING 
MAC
HINE 
A Danger 
& Items 
of 
injury to 
requiring 
operator 
special attention 
~o 
or 
o~ 
FOR SAFE OPERATION 
service 
staff 
&~ 
1 
~~ 
2
[
-~
1 
tlj
I • 
There 
caused. 
• 
There 
part
. 
• To 
perform sewing work with safety guard. 
2 
• To perform sewing work with safety cover. 
• To perform sewing work with safety protection device. 
• 
Turn 
OFF 
3 
bobbin 
~l 
is the possibility 
is the possibility 
the power 
or 
needle
", 
"cleaning
that 
that 
and 
perform "
slight to serious 
injury 
may be caused by touching moving 
threading
", 
"adj
ustment" 
~~~ 
injury 
", " replacement 
and 
• 
1'
1~~
or 
death may be 
"lubrication
] 
of 
". 
A 
I. 
To avoid electrical shock 
components mounted inside the 
2. After changing the 
clamp feet, the needle will interfere with 
needle breakage 
3. 
Do 
not 
turn 
OFF 
I. 
When nothing is displayed 
power switch and check the voltage and the type 
as 
to 
2. So 
3. When 
4. So 
prevent possible accidents caused by 
after 
ascertaining 
turning 
OFF 
switch, the 
fe
et to preve
ca
suitable for each 
work 
nt 
possible accidents caused by 
reful not to allow yo
as 
to 
prevent possible accidents caused by 
hazards
, neither open the cover 
electrical box. 
pattern
, make s
ure 
the 
the 
or 
the like. 
the power 
that 
clamp feet automatically come 
work 
in a state 
in 
there 
the 
power switch, 
ur 
fingers 
clamp foot when replacing the 
that 
the operation panel even when 
is 
no interfering thing 
turning 
to 
come close to the work 
of 
needle 
entry 
point. If the 
work 
clamp 
feet 
the 
needle 
is 
lowered. 
of 
the 
power source. 
abrupt 
start 
of 
under 
the needle when winding the bobbin 
ON the 
ready 
down. So, never place yo
abrupt 
start 
of 
clamp 
the 
touch 
ofthe 
work 
i i 
the 
electrical box for the motor 
pattern 
is 
protruded 
during 
sewing, 
and 
it is dangerous due 
Wiper 
may 
break 
the 
power switch 
the sewing machine, depress the 
switch 
or 
the sewing machine. During operation, be 
feet. 
fingers with 
clamp foot. 
is 
turned 
turning 
ON the work 
ur 
fingers 
the 
needle, install a finger 
from the work 
the needle. 
ON, 
under 
the work 
nor 
touch the 
turn 
start 
thread. 
clamp 
OFF 
switch 
to 
foot 
clamp 
guard 
the 
the 
Page 81

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH 
BAR 
TACKING 
CONTENTS 
I 
.XPL
ANATION 
HIGH-SPEED 
[ 1] 
SPECIFICATIONS 
CONFIGURATION 
[ 2] 
l.Names 
2.Nam
es 
[3
]INSTAL
I. Instal
2.Attaching 
3. Installing 
4. 
Installing 
5. Installati
6
.1n
stalling 
7. Safety switch ............. ........................................................................................................................ 6 
8. Tilting 
9. Installing 
10. 
Connect 
Installing the 
11. 
12. 
In
sta
13. Ma
naging 
[ 4]
0PERATION 
I. 
Lubrication 
2. 
Attac
3. 
Threading 
4. Installing 
5. Installing 
6.Adjusti
7.Ad
justing 
[ S]
OPERATION 
I .setting 
2.Confirmation 
3. 
Sewing .............................................................................................................................................. 17 
4. 
Cha
5. 
Winding 
6. 
Ind
ependent Thr
7. Thread-catching 
8. Bottom 
9. Pau
se. 
10. 
Set P Pattern 
OF 
1900B, 
BART 
COMPUTER-CONTROLLED 
ACKJNG 
MACHINE 
............................................................................................................. l 
........................................................................................................... 2 
of 
main unit.. .......................................................................................................................... 2 
and 
Description 
LATION 
ling 
the electrical 
the 
connect
the 
head 
and 
connecting the 
on 
of 
the 
the 
drain 
the sewing 
the 
operation 
ing the 
motor 
lling 
the 
eye protection 
the 
cord 
OF 
...................................................................................................................................... 9 
hing 
the 
needle ....................................................................................................................... 10 
the 
machine 
and 
removing 
the bobb
ng 
the 
thread 
the 
thread 
OF 
of 
Item 
data 
of 
nge to oth
er 
............................................... .......... ............ ............ .......... ............ ............ .......... ............ ...... 
Thread 
............................................................................................................................................... 
& C PatterrL ............................................................................................................. 21 
of Butt
ons 
on 
Control 
Panel.. .................................................................. 3 
......•......•......•......•......•......•......•......•......•......•......•......•......•..................... 4 
box .............................................................................................................. 4 
ing 
rod 
........................................................................................................... 4 
support 
sewing 
machine 
cord 
........................................................................................................................... 9 
THE 
in ...................................................................................................................... 
THE 
......................................................................................................................... 13 
pattern shape 
pattern 
ead-tr
Device ................................................................................................................. 
Counter 
rod 
....................................................................................................... S 
power 
switch ................................................................................... 
machine 
receiver and the h
pane1. ........................................................................................................ 7 
......................................................................................................................... 7 
cover ............................................................................................................... 8 
SEWING 
head 
the 
tension .......................................................................................................... 
take-up 
SEW
.............................................................................................................. 17 
imming Device ......................................................................................... 
................................................................................................................ 
head 
......................................................................................... S 
ead 
sup
port 
rubber 
........................................................... 6 
head 
.................................................................................................... 7 
cover 
...............................................................................................
MACHINE 
......................................................................................................... 10 
bobbin case ...................................................................................... 
spring 
............................................................................................. 
......................................................... ..... 9 
ING MACHINE. .............................................................. 13 
....................................................................................................... 16 
MAC
HINE 
.S 
.. 
8 
II 
11 
12 
12 
18 
18 
18 
20 
20 
10-1. Use 
10-2. Sewing 
Pattern 
Key ( l
with Combination 
tllJJJill:JJJI!IJJJf!IIJJ!!!J
Funct
ions. ................................................................................. 
i i i 
J) 
for 
Sewing ........................................... 
21 
23 
Page 82

11. 
Debugging Mode. ............................................................................................................................. 26 
11-1. CP-1 ( 
11-2. CP-2 ( 
11-3. 
11-4. 
11-5. CP-S ( Ad 
11-6. 
11-7. 
12. 
Parameter 
12-1. Specific 
12-2. 
12-3. Table 
13. Setting 
13-1. Activation & Modification 
13-2. Table 
13-3. Recovery to Default Setting ................................................................................................. 46 
MAINTENANCE 
[ 6] 
1. 
Adjusting 
2. 
Adjusting the needle-to-s
3. Adjusting 
4. 
The moving knife 
5. Needle 
6. 
Adjustment 
7. 
Draining 
8. 
Amount 
9. 
Replenishing 
[ 
7] 
Table 
of 
1. 
ListofStandard 
2. 
Table 
[ 8] 
Table 
of 
COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH 
Input 
Signal Test ) .................................................................................................. 
Check 
X/Y 
Motor
/Origin Sensor) ........................................................................ 29 
CP-3 
(Continuous Running) ........................................................................................... 30 
CP-4 
( Test 
Main 
Motor 
Speed ) ....................................................................................... 31 
justment 
CP-6 
( Test 
Presser 
CP-7 
(Test 
Thread-catching 
Setting ........................................................................................................................... 36 
Operations 
Example 
for 
for Para
of 
Service 
Parameter 
of 
Service Parameters. ............................................................................................... 44 
on 
Thread-trimming
Origin 
Sensor
Motor
on Setting 
Setting 
Parameters. 
meter 
Setting ................................................................................................• 41 
.......................................................................................................... 44 
Parameters 
......................................................................................... 36 
of 
Service 
) ..................................................................... 32 
) .................................................................................. 34 
/ Origin 
Sensor
) ..................................................... 
....................................................................... 36 
Parameter 
..............................................................• 
BAR 
TAC
KING 
............................................................................................................ 
the 
height 
of 
the needle 
huttle 
the 
lift of 
the 
work 
and 
counter 
thread 
clamp 
device ............................................................................................................ 
of 
the 
wiper 
................................................................................................................. 
waste oii ........................................................................................................................... 
of 
oil supplied to 
the 
the 
standard 
of 
the 
work 
the 
optional 
designated places with 
Figure. ................................................................................................................. 
the 
patterns 
clamp foot ......................................................................................................... 
parts 
bar 
.......................................................................................... 
relation ........................................................................................ 
clamp 
foot ...................................................................................... 
knife ................................................ , ............................................ 
hook .............................................................................................. .51 
grease 
........................................................................... 
and 
the 
standard 
patterns •••.••••••.••••••.••••••.••••••.••••••..•••••..• 
.............................................................................................. 60 
MACHINE 
28 
35 
44 
48 
48 
49 
SO 
50 
Sl 
Sl 
S2 
S3 
S4 
S4 
S8 
li. 
EXPLANATION 
SPEEDEYELET 
OF 
THE 
I901B, 
BUTTONHOLE 
COMPUTER-CONTROLLED 
BART ACKING MACHINE 
[ 1] Specifications ..................................................................................................................... 62 
[2]
Adjustment 
[3]
Adjustment 
[4]
Adjustment 
[ 5 ]Setting 
[ 6 
]Se
lection 
ill. 
EXPLANATION 
BELT-LOOP 
[ 1 ]Specifications ........................................................................................................................................... 65 
[ 2 ] Installation 
of 
the material closing 
of 
the lift 
of 
of 
the 
pressure 
of 
the material closing 
and 
confirmation 
OF 
THE 
ATTACHING 
of 
the sewing 
machine 
the 
work 
of 
the 
operation 
of 
the 
1902B, 
MACHINE 
and 
amount 
clamp 
work 
.................................................................... 62 
foot ................................................................. 63 
clamp 
unit 
...................................................... 63 
........................................................................ 63 
sewing 
patterns 
......................................................... 64 
COMPUTER-CONTROLLED 
preparation 
iv 
of 
the 
operation 
............................................... 65 
HJGH-
HIGH-SPEED 
Page 83

[3] Th
read
ing 
the machine .......................................................................................................................... 65 
[ 4] Selection and co 
[
5] Combination of the wo
IV
. E
XPL
ANA
nfirma
TION OF 
COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACK ING 
tion of the sewing patterns ............................................................................. 66 
rk 
clamp foot a
THE 
nd 
19038, C
the feed plate ..................................................................... 66 
OMP
UTER-CON
TROLL
ED HIGH-SPEED 
MAC
HINE 
LOCKSTITCH BUTTON SE WrN G MACHrNE 
[ 1] Specifications ......................................................................................................................................... 67 
[2 ] In
sta
llation 
of 
[3 ] Needle and threa
the sewing machine and p
d .................................................................................................................................. 67 
reparation 
of 
the opera
tion .............................................. 67 
[4] Variou s sewing modes ..................................................................................................................... 68 
I. List of sewing patterns ...................................................................................................................... 68 
2.Selection 
[ 5] Position of th e b
[ 6] Adjusting the feed plate ......................................................................................................................... 71 
A
dju
[7] 
[ 8 ] A
dju
[ 9] Adjus
[ 10] A
djustment of the wiper spring .......................................................................................................... 73 
11
] 
Eac
[ 
V 
.L
ist of Error lnformati
VI 
.. Troubles and corr
VII
.System Diag
of 
the sewing patte
utt
on 
clamp 
sting the 
sting the lifting amo
tment 
h model of 19038 sewing scope ...................................................................................................... 73 
butt
on cla
of 
the pressure 
rn 
and the sewin g 
jaw 
lever ................................................................................................ 70 
mp 
jaw 
lever ................................................................................................. 71 
unt 
of the button cla
of 
the work cla
oa 
.................................................................................................. ".74 
width 
............................... ..................................... 69 
mp 
.............................................................................. 72 
mp 
unit 
.......................................................................... 
ective measures (sewing conditions) .................................................... 76 
ram 
................................................................................................................... 
72 
79 
VID
.DRAWlNG OF 
TH
E TABLE ............................................................................................. 80 
v 
Page 84

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACK I
NG 
MAC
HINE 
I .EXPLANATION 
HIGHSPEED 
([
1] 
SPECIFICATIONS) 
1. Sewing 
2. Max.Sewing spea
3. Stitch length: 
4. 
Fee
d motion 
5. Needle 
6. 
Needle:  DPxS, DPxl 7 
7. 
Lift of 
8. 
S
huttle
9. lubricatin
10. Date recoring: 
11
. Enlarging/Reducing facility: 
12
. E
nlar
13. Max. Sewing speed 
14. 
Pattern 
15. Bobbin thread 
16. Sewing machine motor : 
17. Dimensions: 
18. Weight: 
Powerconsumption
19. 
20. 
Operating 
21. Operating humidity range: 
Line 
22. 
BARTACKING MACHINE 
area: 
of 
bar 
stroke:  1.2mm 
work clamp 
: 
g: 
ging/Reducing: 
selection: 
counter
temperature 
voltage: 
OF 
d: 
work 
foot: 
limitation: 
: 
1900B , 
clamp 
foot: 
: 
range: 
COMPUTER-CONTROLLED 
X (
lateral
) direction 40mm , 
Y 
( longituina l) 
3000rpm 
(when sewing pitches 
X-direction 
0.1-10mm 
Intermittent 
13mm(s
tandard
sta
ndard semi-rotary 
10
# (supplied by oiler) 
oil 
EPROM 
20% to 
200% 
andY-direction 
Patten 
enlargement 
by increasing/decreasing 
400 to 3000rpm ( 
Specifying 
U
PillOW
Servo motor 
W: 
1200mm L : 540mm H : llOOmm 
Mac
hine head 50Kg Contr
0.6KW 
s
·c 
to 3s
5% 
to 
85% 
Rat
ed voltage ±10%  50-60Hz 
dir
ection30mm 
are 
less than Smm in 
and 
3.5mm in Y-direction) 
(adjustable 
feed (2-shaft drive by stepping moto
(1% step
pattern 
N taye (0-9999) 
in 0.1mm step) 
) Max.17mm 
hook (oil wick 
) in X-direction 
respectively 
/reduction can be done 
the stitch len
100rpm
) 
No.type ( 1 to 200) 
ol box 6
lubrication ) 
gth 
Kg 
·c 
( No d
ew condensa
tion) 
r) 
-I-
Page 85

([2
] CONFIGURATION) 
( 
l. 
Names 
of 
main 
unit 
COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH 
J 
BAR 
TACKI
NG 
MAC
HINE 
(!)
.Machine 
(2). Work 
(3). Thread 
(4). Operation 
(5). Power 
6). 
Control 
(
7). 
Ped
(
head 
clamp 
stand 
panel 
switch 
box 
al switch 
feet 
-
2-
Page 86

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR 
TACKING 
MAC
HINE 
(2. Name & Description 
(!)
.Ready 
Key for s 
of sew
Key 
hifting between the setting/programming status 
in
g machine; 
of 
Buttons on Control Panel) 
of 
control panel and the sewing status 
(2)
.Sewing 
It 
is set as: 
fo
r shifting between these two statuses; 
LED 
"ON
" at sewing status, 
"OFF" 
at prog
ramming status. User can use the Ready Key 
(3).Reset Key 
def
Release the error and restore the set valu e to the 
(4)
.Mode 
Key 
When the Sew
in
g LED is off, this key can activate the functions for setting parameters 
ault value; 
or 
storing the patterns; when the Sewing LED is on, this key can activate the siding function for 
s, 
threading action 
(5).+/
Feed 
These two keys are appli
forwa
rd/backwar
(6)
.Selection Key 
Select 
th
e set item. The Item Selection LED and the set value 
pl
ayed. 
dis 
(7)
.Dat
a Display 
which will be automatically turned o
Forward 
Key & - /Feed 
Backward Key 
cable for changing pattern number, rate of scale and feeding cloth 
d. 
LED 
This LED indicates the set value of the selected items such as the pattern number, scale rate a
ff 
in 
20 seconds. 
of the selected item will be 
nd 
so on. 
- 3 -
Page 87

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR 
TACKING 
MAC
HINE 
(8).1tem Selection 
The LED of the selected item wi
(9)Thread-catching ON/
The Va
lidity/Invalidity of thread-catching function can be selected. When it is set as Validity, 
th
e Thread-catching Display LED will be on. 
(IO)
Thread-catching 
When the LED is on, the machine will 
OD
Pattern 
Store the pattern. The stored pattern can be 
changes in scale rate, sewing 
*
NOTE: 
Storage Key 
LED 
Display LED 
1903B set 
at the time 
to 
of 
OFF 
needle 
ll 
Key 
po
sition and 
thread 
standard 
be o
n. 
catch the thread. 
put 
so 
on can also be stored. 
cla
mp 
delivery. 
into sewing as l
prohibited with 
ong 
as user presses this key. The 
memory 
switch No35 
( [3] INSTALLATION) 
( 1. Ins
talling the 
electrical 
box ) 
In
stall the electrical box on the underside 
at 
of the table 
in
g round-head bolteD, 
us 
spring was her ® and nut @ supplied with 
th
e machine 
the location illustrated 
plain washer
®, 
( 
2. 
Attaching the connecting rod ) 
FIX connecting rod 
of 
pedal lever ® with nut® . When 
connecting rod 
hole A, 
is increase
-4-
th
e depress ing stroke 
d. 
CD 
to installing hole B 
CD
is installed in installing 
og the pedal 
Page 88

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TAC K I
NG 
MAC
HINE 
( 3. Installing the head 
( 4. Installing 
and 
support 
rod) 
connecting the power switch) 
Drive head support rod 
in 
the machine table. 
CD 
Fix power switch Q)under the 
cr
machine table with s
ews®. 
Fix the cable with staples® 
supplied with the machine as 
ri
es 
in 
accesso
the forms 
( 
5. 
Inst
allation 
------------------------------------------
1 
I 
:A 
I~ 
I 
of 
the 
swing machine 
To 
WARNING: sew
more 
prevent 
possible 
ing machine, 
when 
the 
head) 
accidents 
perform 
machine 
caused 
the work 
is moved. 
accordance with 
of 
use. 
by 
the full 
of 
by two persons 
in hole® 
the 
or 
(1). Fit hin
ge 
shaft, and 
rubber 
CD 
fi
x the swing machine 
main unit. 
(2).The flat pad 
nut icn@foll
®, 
elastic pad @, 
owed by a fixed, 
pay attention to the locking nut 
® force, if twisted too tightly, 
then the shock result is not 
satisfactory. 
- 5 -
to the hinge 
Page 89

COM PUTER-CONTROLLED HIGH SPEED LOCKSTITCH 
BAR 
TACKING 
MACHIN
E 
( 6. Installing the 
( 7. Safety 
switch) 
drain 
receiver 
and 
the head 
support 
rubber) 
(l). 
Fix drain receiver ® 
of 
table 
CD 
hole 
with four setscrews@. 
Screw in drain bin 
In
sert sewing machine drain pipe@ into 
drain 
bin @ . 
(2).1
nsert head support rubbe
CD
. 
~-------------------, 
1 
I  I 
1 
: 
I  the mach ine hea d • 
~ 
~ 
Insert 
go on 
come 
drain 
further 
off 
drain 
in 
@ to drain receiver® . 
pipe@ until 
so 
that 
it 
bin @ when tilting 
the installing 
r@ 
into table 
it 
will 
does not 
1 
1 
I 
cut 
off 
the safety switches cable ties which be fixed under the machine , safety switches wi
in
stalled in the machine as shown here, with screw lock, overturning the head, checking the 
suitability 
safety switch top picks, picks 
error 
;-----------------------------------------,, 
1 
I 
1 
~ 
: 
~ 
I  down, to ens
', 
of 
the safety switch mounting position, heads up is required, Table board to open the 
of 
safety switches and safety sw itches do not touch, otherwise the 
E302 
I.Tf you 
2.Safety switches insta lled, 
_________________________________________ 
do 
machine will 
not remove the safety switch , 
can't 
sewing; 
if 
happ
en 
error 
ure the 
safety switch picks with 
-
6-
and installed 
E302, please 
the 
table 
adequate 
in 
the correct position, 1 
adjust 
the security switch : 
contact
ll 
be 
1 
s. 
1 
/ 
Page 90

( 
8. Til
ting the sewing machine 
COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACK I
head) 
turn head
eD 
gently down , and leaning 
the head on the head supp
or
ting bar at ® . 
, 
I.Before tilting 
head, make sure 
Q)
rod 
tab
le. : 
2.When 
do 
head, 
mot
or cover ®.
of 
breakage 
3.Be 
sure 
head o n a flat 
, 
_____________________ 
from falling. 
the 
sewing machine 
that 
s attached to the machine 
ra
ising 
the 
sewing machine 
not raise 
of 
it 
It 
will be 
motor 
to tilt the sewing machine 
place to prevent it 
NG 
MAC
HINE 
head support 
while holding 
the 
cause 
cover®. 
/ 
( 9. Installing the 
(10
. Connecting the cord ) 
foot st
operat
ep 
Xl4 
X I S 
ion pane
[1. 
[1. 
Cl
"' 
-
!]. 
l) 
Use four wood screws
® on the table @ in a comfortable 
panel 
CD fix the operator 
operation position, then the operator panel® 
correspond ing wire hole through the table@, 
and then dock wi
sale tine 
X4 
main motor 
coder 
X5 
e lectromagnet 
XI
I 
control plank 
th 
the other side. 
~ ~ ~ 
§~~§S§§~ 
:s~~~~~~ 
c:=;:)..:::::;:)~c:::::::::>c::;;Jc:::::::::> 
2~~~~~~ 
r--:c 
~~c=;;;;>~~~ 
X7 
X8 
c:::::'l 
<=:1 
c=:t 
X9 
-7-
Page 91

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH 
BAR 
TACKING 
MAC
HINE 
Please let the motor cable, the signal line 
cont
rol box accordin g to online identity, make sure the connection is correct, there is no 
om
ission. 
( 
11. 
Installing the 
motor 
cover J 
of 
the machine head connect with the electronic 
Install motor 
machine main 
supplied with 
cover
eD 
on 
unit with screws 
the machine as 
accessories 
(12. Installing the eye protection cover) 
WARNING: 
Be 
dis
sure 
per
to 
attac
se 
of 
needle breakage. 
h this cover to protect the eyes from the 
the 
the eye shield in the accessories box 
should been insta
ll
ed in the head 
the left. 
-8-
on 
Page 92

( 13. 
Managing 
the 
cord) 
COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR 
TACKING 
MAC
HINE 
([4] 
OPERATION 
(1. Lubrication 
A, 
WARNING 
) 
: T
OF 
urn 
of 
the power before s
caused by 
THE 
SEWING MACHINE) 
tartin
abrupt 
sta
rt 
of 
the sewing machine 
the line frame 
in 
the accessory 
box should be installed in Table. 
g the 
work 
so as 
to preve
nt 
accidents 
Check that the place between lower line 
Band upper line A is filled with oil . Fill there 
with oil using the oiler supplied with the 
ma
chine as accessories when o
il tank 
*The o 
for lubricat
wh ich is filled with oil is only 
in
g to the hook portion.It is 
possible to reduce the o
of 
number 
rotation used is low and the o
il 
is short. 
il 
amount when the 
amount in the hook portion is 
of oil 
excessive.(Refer to 8.Amount 
of 
to hen kook 
[6] maintenance 
supplied 
il 
,-------------------------------------------------------, 
I  I 
~ 
\!I) 
1. 
DO 
not lubric
Trouble 
2. When using the sewing machine for the first time 
the machine after lubricating a small 
the 
needle-to-shuttle relation 
ate 
to 
the 
places o
of 
components will be caused. 
of 
[6]MAINTENANCE 
ther 
than 
amount 
-
9-
the o
il tank 
of 
oil to the hook portion.(Ref
or 
and 
after 
the hook 
an 
extended period of disuse use 
of Caution 2 below. 
er 
to2.Adjusting 
1 
Page 93

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACK I
NG 
MAC
HINE 
(2. Attaching 
A 
WARNING 
~ 
( 3. 
Thre
ading the machine head) 
£
wARNING
the 
needle) 
:
Turn 
by 
abrupt 
Turn 
: 
of 
caus
the 
sta
of 
ed by 
power 
before 
rt 
of the 
the 
power before 
abrupt start 
~tarting t~e 
sewmg 
machme 
Loosen setscrew(!) and hold needle® with 
the long groove facing toward 
fully inse 
and tighten 
,---------------------------~ 
r  ' 
1 
I  I 
I  I 
1  ""o shown in 
I  I 
I  I 
1 
I 
1 
I 
\ 
start
ing 
of 
the sewing 
wo
rk 
so as to 
prevent 
rt 
it into the hole in the needle bar, 
accidents 
cau
yo
u. Then 
sed 
setscrew(!). 
If the stitches 
needle facing to 
B" 
, ___________________________ ; 
the 
work 
to a small extent. 
so as to 
pre
machine 
are 
made 
"A", attach 
the 
vent 
accidents 
as 
the  1 
direction  1 
1 
Pull o
ut the thread by approximately 4cm from the needle after threading through the needl
~--------------------------------------------------, 
1 
~ 
~ 
l.Wh
2.For 
guid
en 
the silicon oil is use d, thread throu
thick 
thread, 
pas
s the 
thread 
e® 
through 
gh 
one 
thr
ead guide 
hole 
only 
of 
for 
need
silicon 
'---------------------------------------------------
-
10-
e. 
CD. 
le 
bar 
thread 
: 
I 
I 
I 
Page 94

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR 
TACKING 
MAC
HINE 
( 4.lnstalling 
A 
wARNING
( 5. Installing 
A 
wARNING
and 
removing the bobbin case J 
Turn 
of 
the power before starting the 
: 
the 
bobbin) 
Turn 
: 
caused by 
caused by 
of 
the 
abrupt 
abrupt 
power before 
start 
of 
the sewing machine 
starting 
start 
of 
the sewing machine 
work 
so 
as 
to prevent accidents 
(!).Open hook cover(!). 
(2).Raise latch@ of bobbin case@ , and 
remove the bobbin case 
(
3). 
When installing the bobbin case , fully 
insert it into the shuttle shaft, and close 
h. 
the latc
,-----------------------, 
1 
i) 
If 
it 
I  a o  I 
: 
'----------------------~ 
the 
is not fully inserted, bobbin 
case®may slip o
work 
so 
as 
.• 
ff 
during 
sewing. ; 
to prevent accidents 
1 
(l).Set the bobbin 
direction shown 
2)
.Pass the thread through thread slit @of 
(
case@ , and pull the thread as it is. By 
bobbin 
so doing, the thread wi 
spring and be pulled out from thread hole@. 
(3).Pass the thread through thr 
horn section, and pu
from the thread hole. 
,----------------------------------------------------, 
:: 
~ 
\!1) 
If 
the bobbin is installed 
bobbin 
thread 
pulling 
in 
the bobbin case orienting the reverse direction, the  1 
out 
will result in 
an 
inconsistent state. 
-
II 
-
CD 
into bobbin case ® in the 
in the figure. 
ll pass 
under the tension 
ea
d ho le @of the 
ll 
out the thread by2.5cm 
Page 95

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH 
( 6. Adjusting the thread tension) 
( 7. Adjusting the thread take-up spring) 
BAR 
If 
thread tension controller No.1 
clockwise, the length 
of 
TACKING 
remaining thread on 
CD 
MAC
is 
HINE 
tum 
the needle after thread trimming will be shorter. 
If 
it turn ed counterclockwise, the length wi
ll 
be 
longer. 
Shorten the length to an extent that the thread is 
not slipped off. 
ee
Adjust n
dle thread tension from the operation 
panel and bobbin thread tension with® . 
Th
e standard stroke 
8 to 
I 0 mm, and the pressure at the start is 0.1 to 
of 
thread take-up spring CDis 
0.3N. 
(1
) .Adjustin g the stroke 
ew
Loosen setscr
® , and turn thread tension 
asm.@ . Turning it clockwise will increase the 
dr
moving amount and the thread 
awing amount 
will increase. 
(2) .Adjusting the press ure 
of 
To change the pressure 
spring, insert a thin screwdriver into the slot 
the thread take-up 
of 
thread tension post@ while screw® is tightened, 
and tum it. Turning it clockwi se will increase 
the pressure 
the thread take-up sprin
g. 
of 
Turning it counterclockwise will decrease the 
pr
essur
e. 
- 1
2-
Page 96

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH 
([5
] 
OPERATION 
( 
1. 
Settings 
Please set the items in the following sequence: 
Setting 
pattern 
(!)
.Turn 
of 
ON 
No. 
of 
t he 
the 
OF 
Item 
Data 
............. 
......,.,.. X scale 
power 
Setting 
switch. 
THE 
SEWING 
) 
of the ............. 
MACHINE
......,.,.. Y sca
Setting 
'--------' 
BAR 
TACKING 
) 
Setting 
of 
of 
the 
............. 
l e 
......,.,.. 
max. sewing 
speed limitation 
t he 
MAC
HINE 
The pattern number 
data display part. 
(2).
Setting 
of 
the 
of 
the item selection is lit up, and the pattern number will be displayed at 
pattern 
No. 
0 
I I I 
................................... 
'------------------------' 
l
:ltt~+I
~
~ ~ 
(I 
)Press 
will be on. 
(2)
Press 
in the Data Display LED 
(
We 
H
-1~1 
------------------------
/  ' 
: 
~
·o 
I  I 
1  table.  1 
I  I 
..... 
_______________________ 
l_QJ 
, and then the LED 
1+/~l 
and 
1-f~:;:
take No.
Refer the pattern 
l4 
pattern as an example.) 
of 
l 
to display 14 
No. 
to the separate : 
~ 
., 
-13-
Page 97

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR 
TACKING 
MAC
HINE 
(3).Setting 
%: 
C 
o
~ 
I I 
(4).Setting 
of 
the X scale 
I 
-~ 
~~~~ 
o
ifi 
ov
w. o 
1
I W 
ou 
- "
~ 
I 
tla
l
a~
of 
Scale 
Rate 
in Y scale 
(l) 
Press W , and then the 
LED 
of 
g. 
-/\l.fr\1 
o
~~ 
\W)" 
+/!:!H-/t::l 
~ 
~ 
~ 
~ 
: 
1 
I  I 
1  like will occur.  J 
wi
ll 
be displayed. 
(
2) Press 
I 00 at Data Display LED 
(
The 
as 
~
1+1~1 & 1-1~
Scale Rate in X Direction is set 
1
00%
) 
The 
setting exceeding 1
-
since needle 
with each other 
and 
the cloth presser interfer
and 
1 
to display 
00% 
is 
dangerous~ 
needle breakage 
or 
es 
the I 
: 
I 
11 
IU 
,, 
-
+!~ 
Li 
(!)Press 
(2)
I 00 
, 
-------------------------
~
-/ti 
: 
: 
~ 
: 
~ 
1  other and needle breakage 
I 
-
14-
W , and then the LED 
will be dis
Press 
at 
Data Display LED. 
C The Scale Rate 
set as 
pla
yed. 
l+/~1 
The 
dangerous 
cloth presser interferes with each 
like will occur. 
I 
00%
& 1-/
) 
setting 
t;"
l to di splay 
in 
Y Direction is 
exceeding 100% is  1 
since needle 
of 
and 
or 
the 
the 
.... 
, 
Page 98

(5)
.Se
I I 
tting 
of 
Limit
ation 
'-t
lol
I 
o~+
COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACK I
on 
Max 
Speed 
(1
) Press 
LQJ 
, a
nd 
then the 
will be di splayed. 
(2) 
Pre
ss 
/~H-1~1 
~ 
~ 
l+/~1 
400 
at Data Display 
( The limitation is s
400rpm ) 
& 1-
/k:
LED 
l 
NG 
MAC
LED 
to 
HINE 
of 
display 
et 
as 
(6). Setting 
End 
, I / 
1 
Pr
ess 
ing 
U I_ 
LED 
is on. At this time 
(!)
(2) After the press
Sew 
the system is in the 
er 
goes up, the 
sew
ing status. 
,-----------------------------------------------------, 
: 
(1)
.  When the 
3 
I  I 
1 
, _____________________________________________________ } 
·Press
·Press 
·Press ' U I to turn 
·When the pattern number is 0 (the default setting), pressing 
1 0". 
presser 
:QJ 
:..ill 
At this time, please press the Reset Key to reconfirm the patte
presser 
is raised, 
moves 
after 
to record the set valu
to 
reconfirm each set item, but the Sewing 
off 
the Sewing LED, then each set va lue 
be 
careful 
that 
fingers 
having lowered .  1 
es like patte
rn 
are not 
number, 
caught 
in th e 
XN 
scale rate and so on. 
LED 
can
't changes its statu s. 
of 
item can be changed 
=:QJ 
rn 
number. 
will 
presser 
act
ivate the err
since 
the 
or "E-
: 
,----------------------------------------------------, 
I  f , \ I  I 
: 
~ 
: 
\!I) 
When 
turning OFF 
X/Y scale, 
number 
the 
power 
of max. 
without pressing 
rotati
on, 
and 
thr
ead tension 
__Q__j 
key, the set values 
are 
not memorized.  1 
'-----------------------------------------------------' 
- 15 -
of 
pattern 
No., : 
Page 99

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACK I
NG 
MAC
HINE 
( 2.Confirmation 
,------------------------------------------------, 
I  I 
1 
1:
~ 
~ 
1 
I 
After selecting the pattern, u 
If 
thus 
l+/~
of Pattern 
the 
pattern 
breaks 
11 
/l£1 
~ 
is 
far 
the needle. 
~ 
Shape) 
ser 
sha
away from the 
!
:: 
/ 
ll 
confirm the s
pre
sser, the needle will 
hape 
of the pa
(l) 
Press 
DLJ 
LE
D 
(Z)Press 
the screen 
the pedal to lower the presser and then 
the screen 
(3) In the status 
press 
(4) 
shape. The confirmed pattern for sewing 
sha 
presser. 
(S)
LQJ 
l+/~1 . 
Use 
l+/~1 
ll 
be 
Press 
lkJ 
di
di
in 
ttern
. 
run 
into the 
to light up the Sewing 
to select --, and then 
splays
ii-1-ICIJI-11
splayJ 
1-1-IL:IJI-11. 
of 
lowering the presser, 
and 1-1--1 to confirm the 
the permitted range 
to lift presse
presser
• 
r. 
, 
of 
; step 
the 
-------------------------
/  ' 
: 
(1)
.
The 
work 
clamp 
0 
I  I 
1  immediately after turning ON the power. 1 
, ________________________ _ 
I  I 
feet do not come down : 
- 16-
(6) Press 
of
than 
the trial sewing and the Sewing 
be off. 
LQJ 
to release the selection 
• 
- (select other data item other 
1 
). After that, press 
DLJ 
LED wi
to end 
ll 
Page 100

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH 
BAR 
TACKING 
MAC
HINE 
(3. 
Sewing) 
O)Put the fabric to the presser section 
2)
Step on the pedal switch to the level I, 
(
pre
then the 
sser goes dow
n. 
If 
detach the foot from the pedal, the 
go 
presser will 
(3) Lower the 
up. 
pr
esser to the next leve l, 
and then depress the pedal to the second 
level to start sewing 
(4)At sewing 
nd 
stop at the initial position. 
a
~--------------------------------------------------, 
I 
(i) 
Attention 
I±MI 
press 
the selected position by depress
hr
ead-breakage, user can use this method for mending aft
t
Attent
sewing, in case the user depresses the pedal to leve l 2 by mistake, thus start the machine and cause 
the dangerou
[ Confirmation 
1 : When depressing the peda l to l
& 1-
f,;:
J to change the sewing position of pattern. Then the us
in
g the pedal to level 2. During the 
ion 
2: 
Don't apply the operations 
s. 
For the operations 
of 
Pattern Shape l 
in 
trial sewing, user sha
in 
the above sector. 
eve
er 
in 
Attention I into the operation of pattern trial 
l I and lowering the presser, the user can 
releasing the mal funct
end, the presser will 
sew
ing, for the problems like 
ll 
strictly follow 
er could sta rt sewing at 
ion 
the descriptions 
go 
you 
up 
of 
( 4.Change to 
Other 
Patterns) 
(1
) Press 
I 
I\ 
~ 
LED. 
(2)
Press 
LQJ 
to select 
I 
-.....&---'-........._--=--
I3I-1+1
.(> 
~H
~ 
(3) Use 
numbe 
(4) 
in the s
(5) 
-I~I 
~ 
LED, thus 
l+/
~1 & 1-/~l 
r. 
Set the X/Y scale rate, speed and 
ame 
way 
Press 
~ 
ha
ve access to Sewing status. 
,-------------------------------------------------
After 
If 
the 
thus 
selecting 
pattern 
breaks 
is 
the 
the 
pattern, 
far 
needle. 
away 
user 
from 
shall 
confirm 
the 
presser, the 
- 17 -
the 
shape 
needle will 
of 
the 
run 
pattern. 
into 
I 
to turn 
of 
the Sewing 
the~. 
to set pattern 
so 
to turn on the Sewing 
\ 
I 
the 
presser, 
I 
on