Zoje ZJ1900, ZJ1901, ZJ1903, ZJ1902, ZJ1904F User Manual

~.JIIEii
dllll
~
l'iiJ '
COMPUTER-CONTROLLED
i!4•
d::J
.:Z.:Ki!"*"
J :a-
HIGH
SPEED
--R
LOCKSTITCH
'fJ L ZJ1902 ZJ1904F
BAR
ii:~~~ZJ1903
TACKING
MACHINE
PARTS
Qlli.J • QlJ f
ZOJE
SEWING
BOOK
!JiiliRR;fR~BI~61
MACHINE
CO
., L TO
.
CONTENTS
I.
FRAME&MISCELLANEOUS
tl.7tfl14=
2.
MAIM
SHAFr&NEEDLE
i\t:UiJ11ift!S14=
3.
PRESSER
4.
SHUTILE
LIFI'ER
DRIVER
COMPONENTS
SHAFf
r-••14=
5.
WIPER
MBCHANISM
COMPONENTS
f-UIH$14=
6.
TENSION
RELEASE&
THREAD
ti-l!Cft!S14=
7.
TENSION
RELEASE&THREAD
f!l!Cfl14=
8.
FEED
MECHANISM
9.
LUBRICA110N
COMPONENTs ......................................................................................................
COMPONENTS·
COMPONENTS
BAR
COMPONENTs
..................
COMPONENTS
TENSION
TRIMMER
..
•••
....................................
~
..
•••••••••••••••••••••••••••••••••••••••••••
................................. ; ......................................................
••••••
.......................................
...................................................................................................
COMPONENTS
MECHANISM
~
.........
•••••••••
............
COMPONENTS···
•••
.............................................
'
............................................................
•••
..................
•••
............
............................................................
•••
........................................
................................................
•••
.........................
I
J
5
,. 7
9
10·
Jl
13
15
fJUUIS{!I:
10.
SENSOR&EXTBNSION
ftliiW11114=
11.
THREAD
STAND
i!U!UIS14=
12.
CONTROL
BOX
lt!J!UIS14=
13.
OPERATION
BOX&PEDAL
.14=.!§illfJIJ$14=
14.
ACCESSORIE
PART
CABLE
COMPONENTS•
COMPONENTS·········~·······•·········································································•········-··18
COMPONENTS
COMPONENTS·"""
...............
COMPONENTS
.....
•••
...
•••
...
•••
•••
.........................................................
•••
......
•••
................................................
.............................................
.......................... , ...............................................................
•••
.......................................
••••••
..................
17
"·19
20
21
1. FRAME&MISCELLANEOUS COVER COMPONENTS
·tl.~f${4:
it.
-~~
I 541
51_j
531
I . I
I 521 1
ul
L
__
::J
49
~
-1-
1Ji-ij-
--1
20
21
22
23
24
2S
26
27
28
29 3()
31
'32
33
34.
3S
36
37
38
39
40
41 42 43
44
10 11 12 13 14
IS
16 17 18 19
--
2
3 4
s
6 7 8 9
ft:-1}
--s61'BJTor-­501GR106
501GSI08 501GKI06 50108108 501GRI03 50108101 501GPI06 5010PI07 50JOPI09 OQ239-8 GR683-8 501GPI08 50108102 501GB
lOs 501GXIOI 50108104 50108107 SOIOKIOI SOIOL102
5010810S 5010Al06 SOIOR107
SOIOR102 SOIOE103 SOIGB104 SOIOBIOS
OR603-8 SOIOBI06
2!;.!196-8
SOJGRI04 SO!GL!Ol SOIGRIOS SOIGFIOS SOIGPI02 GS313 50108102 S0108104 SOlORIO! S0108101 SOIOPJ03 501GS!03 S0108178 50108106
-----
.4§·~
i-.mfl:---
---------
tilJ tilJ•tr
tilJftlt
UIII!I&U
••
ll'i:&lliiMI!!
.:&:•••
:li
•••
MU
••x•
~--·>!'·
iii
lift
••Jt!!li
&1;11&11
ltillll ltilllllllt•n xilllllt§l•n
flit
I
:!I
••*•n
~ltillff
•••
lli!!ffl'ifl\lJ
tUa
rtttiJ it!!tiJ
~--·
.P!!tiJ
~um&
••.:&:•• ll'ili:liilli
~~~···
,..
tiiBiitia!l&
JttttiJ•n l'ifl\lJ.fJ
m••n
1:.
~!li:tflfjlll
llMiitM.:*MIW .:&:•••n
:li•••n
.~:••n
DESCRIPTION
'MoroicoWCA8&~:-""----
MOTOR
COVER
SCREW
S'I'OPPBR
SCREW
OIL
PAN
OIL
WICK
BBD
COVER
COVER
StJPI'ORT
GUIDE NO.I
S'I1JD
StJPPORT
COVER
THREAD
GRIDE
LABEL
COVER
PACKING PACKING
THREAD
BBD HINOERUBBBR OROONDMARK 2 FRAME PACBPACKINO THREAD BBDIDNGE IDNOE SCREW HEXAOONAL-HOLB WASHBR NUT SCREW HEAD FACB BALANOECOVER THREADOUIDEPLATB ARM
L-SHAPBD
ARMTHREADOUIDEA THREAD SAFETY BBDCOVERA NUT
BBDCOVERB
RUBBBRPLUO RUBBBRPLUG
SCREW
SCREW SCREW
TOP
SCREW
RUBBBRPLUG
SCREW SCREW SCREW
BAR
ASM.
GUIDE
A B
RUBBBR
BOLT
B
GUIDE
------------
A
tlA
..,
1 4 4 3 1
I
I I
2
2
I I 2 2 2 4
4 8 4
1 1
1
1 1
I
1
I I I
2
I
2 3 I 2 2 I 2 I 4 1 6
••.
47
48
49
Sl
S2
53
S4
ss
56
57
58 50108113
59 60 61
62
63
64
65
66 67 68 69 70
71
72
73
501GB107 SOJGFJ04 50JGPIOJ
SO!BJ104 SOIGBI14 SOIGW104 SOIGL103 SOIGL104 SOJBJIOI
SOIGKI04 SOJGW103 SOIBJI02 SOfGBill SOIGBilO SOIOBI12 S010Fll8 SOIGWI01 SOIGWI02 S01GKI02 SOIGK103 S01GK10S SO!GFllO SOIGS109 S01GB109
llQJl
lltlritM.•+Mia
..
,..
.PltMiillfl'
~-·
~M·
l!l!l;!ti&!l:!i
~~~--
-~~·
lli!Dii
••
It
j&~CI!I
li.C•I&Ilf$!11
!il!!lt~l;\
I&M'f-M
!!!
...
A&ll
•~mt~t•
-~*-·
l&!!*lrtft
aaelliiiJii*lrt!IB
B&llltiUI~llMil!ll
l&fiWoJIB
•tr
1!-Jtlt.
fl:
THREAD
ct.rrl'ER
RUBBBRPLUO
RUBBBRPLUG
BOBBIN
THREAD nmADTENSION CONNBCTINO THREAD
NUT BOBBIN BOBBIN WASHBR LATCHSPRINO BOBBIN BOBBIN BOBBIN ADJUSTING RUBBBRRING SPRING SPRINO CUSIDNG RET
AlNING E-RING RUBBBRRING SCREW MACHINE
ROD
TENSION
WINDER WINDBR
FlTING WINDBR LBVBR
PLATE
RING
COVER
'mNSION
DISK
SPRING
NUT
ASM. SHAFT
COMPL.
BASIS
COMPL
REGULATOR
ROO
-2-
ASM.
I 2 I I I I I 2 1 I
I
I I I 1 I 1 I I 1 1 1
l.
MAIM SHAFT&NEEDLE BAR COMPONENTS
Mtl.U~•Htt:
-3-
.*
-1J
-1-----
2 3 4
5
6 7 8
9 50100102 10 11 12
13
14 15 16 17 18 19 20 21
22 23 24 25
26
27 28 29 30
31
32 33 34 35 36 37 38 39 40
41 42 43 44
45
46 47 48 49
50
51
52
53
54 55
56
57
58 50100103
f!l:
·solaB1i9-----
501GZ105 50100105 J:*bllir*bff MAINSHAFTBUSHING, 50100106 J:*btft*bff 501GB120
501GZ104 501GC101 501GC102
GS3ll-8 501GH104 501GV101 501GK107 ttffdiiMI!!II NEEDLERODCRANKWASHBR 1 501GU101 501BJ107 501GH101 GS309-8 501GU103 501GU102 501GH103 501GH102 501GD101 501GB117 501GS119 501GP102 501GS113 501GS112 501GU106 501GB118 501GU107
501GX103
SOIGS116 501GS115 50IGS117 501GS118 501GS114
501GK108 501GU104 501GS122 501GS123 501GD110
50181111 501BJ110 501GR108 501GS125
- 501GS124 501GS120 501GS118 501GP103 501GW105 501GX104 501GS121
501GS121 501GF112 50100102
GR598-8 50100101
-1J
~
..
- J:\ii1ttaiiltt;€.Jt
$ DESCRIPTION
J:*b
1#tlltiiii)E-
if-~*11
J:*b
.!fttlf!lll1fUfi~
if-~*b·.!fttlf!lllltf!l~
J:*btt!.m ttffllfttUUJ ttffdiiM mtt
ttffilft*bilt* Afi\fffifl: Aililff Aililfftili!tltr
Afi\fftfltt*b~
-'J>ilfftfltt*b~
AildiiM
-----
-MAiN-sHAFfSiifPi:Are
MAIN
SHAFT
MAIN
SHAFT
SBNSOR HAND
HAND HANDPUILEYGEARB MAINMOTOR SCREW COUNTER NEEDLE
SQUARE
THREAD
THEADTAKE-UPCRANK 1
LEFI'
NEEDLEBUSHING 1 NEEDLE NEEDLE
INSTALLING
PUlLEY PUlLEY
DPXS
BLOCK TAKE-UP
SCREW
DRIVING ROD
BUSHING,
SHAFT GEAR
WEIGHT
#16 1
CRANK
BASE
A
LEVER
LEVER
--------
FRONT MIDDLE
BEARING
.!J'ilff NEEDLEBARCRANKROD 1 J:*b1#llltlftil ttffil:ilti
±.~~fltr
f:JU\1:~~
mtttltr
ttffil:iltfitltr
1#l~ilftAi*
1#l~ilftiUI~* fft~J!tll*
illstl.\ifftft
ftfftllllilt)E.tf'
ftfftlllli~ft·tr'.
AildiiMiitltr AiliiiiM*tltr Aililffft!Jtltr
8~till
J:*b*b~
1#l~il!tilil*tltr
1#l~il!tAi*tltf
J:*b1#llltl~tllfl:
J:*b1tlllt19H!tltrtllfl:
J:*bti~Jttltrllfl:
UPPER
SHAFT
BACK
FRONT
CRANK
SHAFT
SBNSOR
SBNSOR
REAR
NEEDLEBARTHREADGUIDE 1 SCREW BOBBINWINDERDRIVINGWHBEL. 1 SCREW SCREW COUPLING,
RELAX 1
COUPLING, BALANCE SCREW
SCREW
SCREW
SCREW
SCREW THRUSTCOLLARASM. 1 UPPER SCREW SCREW PHOTO SCREW SCREW
CABLE
PIN
BEARING
ASM.
«tiiBIVitf'it MAINSHAFTSBNSORCOVER 1
J:*btt!.mtltr
1ttiiBIII~-·tr
if-~*btltr
tltr
if-~
if-~!•
if-~*b'l\.ft!j
tlf!lltf!l~tltr
ttf!llt&~tltr
J:~$111
ttff ttffilfttt
ttff
J:ffft
ttffrffft
SCREW
SCREW
SCREW SCREW PUlLEY 1 SPRING
SPRING
SCREW
SCREW RUBBER
NEEDLE NEEDLE
NEEDLE NEEDLELOWERMETAL
PIN
RING BAR BAR ROD
METAL
fl
A
-r··
1 1 1 1
1
1 1
1 1
1
1
2
1
1 1
1 1 1
1 1 1 1
1 2 2 1 1 2
4
1 1 2
1 1 2 2 1 1
-=4-
3.
PRESS~
LIFTER COMPONENTS
Jt!.•f*ttsff:
27
1 2
~
-5-
.*-I}
--
...
-----------
1
2
3
4
5
6 7 8
9
10 11 12 13 14 15 16 17 18 19
20
21
22
23 24 25 26 27 28 29 30 31 32 33 34 35
36 37 38 39
40
41 42
fit -I}
501GD104 501GH110 501GH111 501GH109 S01GZ108
501GB126 501GB124 501GB123 501GH107 S01GH106
501GH108 501GF113 501GB128 501GS124
501GB125 SOIGBI29
501GD103 501GS103 501GS133 501GH112 501GB127 501GWI06 501GZ106 501GZI07 501GL105 SOIGXIOS 501GS135 501GS136 501GK114 SOlGS129 501GS131 501GSI34 501BJ114 501BJ113 501GKI13 501GS137 501GS137 501GS132 501GS130 501GS124
501GS128 501GS124
..
--------
~
ll!llit::Ef* fftlliiJftlll.l:ff
fftlliiJ~::!J;
fft.lliiJ)t{lt~:ff
....
.,_."'
Slll.llii ftlll.lli l!lll.llill
~:ff
tRii#Jii
JIIIUi~B
!!!iii t!ili•tr
.Hi.
.dl
......
tliilillatr
tlllfr~·lltr
-~dbM
tlllfr~tlliili
-~~:ff~·
ttlll.ltiUi tRlll.lliiti
ttii#J:ff•n••••
Hill'!
-~·
MHiiJftlll.l~:ff•tr
tRlll.l41iitit!iB l!lll.l41i•tr l!lll.l41iiti!lB•tr
MHiiJ)tflt~:ff•tr
......
.Jii'Mft:
ftifltiiiH
MilliiiMIIi**•tr
MHiiJ~::!J.IIi**•tr
t.klli41i•tr l!ii#Jiilti•)t•tr
.,_.,.tr
ll!llit117tlltr ttaew)t••n
f$
....
------·-
m
••
Ji!.
..
~-·tr
trillft:
DESCRIPTION
...
------
,~n
...
--
PRESSER WWERJNG LOWERING CONNECTING CONNECTING RE1URN LINK SOLENOID
LINK LINKm RUBBER PLATE
SCREW
PRESSER SENsoR INSTSUJNG
PHOTO
SCREW
OIL
PUMP
CONNECTING
STOPPER SPRING MAGNET
SHAFT
NUT
PIN
HINGDSCREW
HINGDSCREW THRUST HINGDSCREW 4 SCREW
HINGDSCREW
SCREW PRESSER WASHER
SCREW
SCREW
·SCREW
SCREW
SCREW SCREW
SCREW
..:--------
LIFtiNG
RX>T ARM
LINK
SHAFT
SPRING
I
LINK
RING
SENSOR
SINSOR
SUPPORT
ARM
RUBBER
PIN
BLOCK
SHAFT
COLLAR
UFI'ING
SOLENOID
HOOK
SLIT
SET
ASM.
STOPPER
PLATE
WASHER
...
_..;.--
ASM.
RUBBER
••
...
----
1
1 2
I I
2
2
1
2
4
2
I
2
1 2 2
4 2
-6-
4.
SHUTfLE
rtllftiHtJ:
DRIVER
30
SHAFT COMPONENTS
28
~
-7-.
~23
~24.
&-s2
Loading...
+ 19 hidden pages