Zoje ZJ1900, ZJ1901, ZJ1903, ZJ1902, ZJ1904F User Manual

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COMPUTER-CONTROLLED
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HIGH
SPEED
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LOCKSTITCH
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BAR
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TACKING
MACHINE
PARTS
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ZOJE
SEWING
BOOK
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MACHINE
CO
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CONTENTS
I.
FRAME&MISCELLANEOUS
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2.
MAIM
SHAFr&NEEDLE
i\t:UiJ11ift!S14=
3.
PRESSER
4.
SHUTILE
LIFI'ER
DRIVER
COMPONENTS
SHAFf
r-••14=
5.
WIPER
MBCHANISM
COMPONENTS
f-UIH$14=
6.
TENSION
RELEASE&
THREAD
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7.
TENSION
RELEASE&THREAD
f!l!Cfl14=
8.
FEED
MECHANISM
9.
LUBRICA110N
COMPONENTs ......................................................................................................
COMPONENTS·
COMPONENTS
BAR
COMPONENTs
..................
COMPONENTS
TENSION
TRIMMER
..
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....................................
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COMPONENTS
MECHANISM
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COMPONENTS···
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5
,. 7
9
10·
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13
15
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10.
SENSOR&EXTBNSION
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11.
THREAD
STAND
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12.
CONTROL
BOX
lt!J!UIS14=
13.
OPERATION
BOX&PEDAL
.14=.!§illfJIJ$14=
14.
ACCESSORIE
PART
CABLE
COMPONENTS•
COMPONENTS·········~·······•·········································································•········-··18
COMPONENTS
COMPONENTS·"""
...............
COMPONENTS
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17
"·19
20
21
1. FRAME&MISCELLANEOUS COVER COMPONENTS
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I 541
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531
I . I
I 521 1
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49
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--1
20
21
22
23
24
2S
26
27
28
29 3()
31
'32
33
34.
3S
36
37
38
39
40
41 42 43
44
10 11 12 13 14
IS
16 17 18 19
--
2
3 4
s
6 7 8 9
ft:-1}
--s61'BJTor-­501GR106
501GSI08 501GKI06 50108108 501GRI03 50108101 501GPI06 5010PI07 50JOPI09 OQ239-8 GR683-8 501GPI08 50108102 501GB
lOs 501GXIOI 50108104 50108107 SOIOKIOI SOIOL102
5010810S 5010Al06 SOIOR107
SOIOR102 SOIOE103 SOIGB104 SOIOBIOS
OR603-8 SOIOBI06
2!;.!196-8
SOJGRI04 SO!GL!Ol SOIGRIOS SOIGFIOS SOIGPI02 GS313 50108102 S0108104 SOlORIO! S0108101 SOIOPJ03 501GS!03 S0108178 50108106
-----
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DESCRIPTION
'MoroicoWCA8&~:-""----
MOTOR
COVER
SCREW
S'I'OPPBR
SCREW
OIL
PAN
OIL
WICK
BBD
COVER
COVER
StJPI'ORT
GUIDE NO.I
S'I1JD
StJPPORT
COVER
THREAD
GRIDE
LABEL
COVER
PACKING PACKING
THREAD
BBD HINOERUBBBR OROONDMARK 2 FRAME PACBPACKINO THREAD BBDIDNGE IDNOE SCREW HEXAOONAL-HOLB WASHBR NUT SCREW HEAD FACB BALANOECOVER THREADOUIDEPLATB ARM
L-SHAPBD
ARMTHREADOUIDEA THREAD SAFETY BBDCOVERA NUT
BBDCOVERB
RUBBBRPLUO RUBBBRPLUG
SCREW
SCREW SCREW
TOP
SCREW
RUBBBRPLUG
SCREW SCREW SCREW
BAR
ASM.
GUIDE
A B
RUBBBR
BOLT
B
GUIDE
------------
A
tlA
..,
1 4 4 3 1
I
I I
2
2
I I 2 2 2 4
4 8 4
1 1
1
1 1
I
1
I I I
2
I
2 3 I 2 2 I 2 I 4 1 6
••.
47
48
49
Sl
S2
53
S4
ss
56
57
58 50108113
59 60 61
62
63
64
65
66 67 68 69 70
71
72
73
501GB107 SOJGFJ04 50JGPIOJ
SO!BJ104 SOIGBI14 SOIGW104 SOIGL103 SOIGL104 SOJBJIOI
SOIGKI04 SOJGW103 SOIBJI02 SOfGBill SOIGBilO SOIOBI12 S010Fll8 SOIGWI01 SOIGWI02 S01GKI02 SOIGK103 S01GK10S SO!GFllO SOIGS109 S01GB109
llQJl
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THREAD
ct.rrl'ER
RUBBBRPLUO
RUBBBRPLUG
BOBBIN
THREAD nmADTENSION CONNBCTINO THREAD
NUT BOBBIN BOBBIN WASHBR LATCHSPRINO BOBBIN BOBBIN BOBBIN ADJUSTING RUBBBRRING SPRING SPRINO CUSIDNG RET
AlNING E-RING RUBBBRRING SCREW MACHINE
ROD
TENSION
WINDER WINDBR
FlTING WINDBR LBVBR
PLATE
RING
COVER
'mNSION
DISK
SPRING
NUT
ASM. SHAFT
COMPL.
BASIS
COMPL
REGULATOR
ROO
-2-
ASM.
I 2 I I I I I 2 1 I
I
I I I 1 I 1 I I 1 1 1
l.
MAIM SHAFT&NEEDLE BAR COMPONENTS
Mtl.U~•Htt:
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-1-----
2 3 4
5
6 7 8
9 50100102 10 11 12
13
14 15 16 17 18 19 20 21
22 23 24 25
26
27 28 29 30
31
32 33 34 35 36 37 38 39 40
41 42 43 44
45
46 47 48 49
50
51
52
53
54 55
56
57
58 50100103
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·solaB1i9-----
501GZ105 50100105 J:*bllir*bff MAINSHAFTBUSHING, 50100106 J:*btft*bff 501GB120
501GZ104 501GC101 501GC102
GS3ll-8 501GH104 501GV101 501GK107 ttffdiiMI!!II NEEDLERODCRANKWASHBR 1 501GU101 501BJ107 501GH101 GS309-8 501GU103 501GU102 501GH103 501GH102 501GD101 501GB117 501GS119 501GP102 501GS113 501GS112 501GU106 501GB118 501GU107
501GX103
SOIGS116 501GS115 50IGS117 501GS118 501GS114
501GK108 501GU104 501GS122 501GS123 501GD110
50181111 501BJ110 501GR108 501GS125
- 501GS124 501GS120 501GS118 501GP103 501GW105 501GX104 501GS121
501GS121 501GF112 50100102
GR598-8 50100101
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MAIN
SHAFT
MAIN
SHAFT
SBNSOR HAND
HAND HANDPUILEYGEARB MAINMOTOR SCREW COUNTER NEEDLE
SQUARE
THREAD
THEADTAKE-UPCRANK 1
LEFI'
NEEDLEBUSHING 1 NEEDLE NEEDLE
INSTALLING
PUlLEY PUlLEY
DPXS
BLOCK TAKE-UP
SCREW
DRIVING ROD
BUSHING,
SHAFT GEAR
WEIGHT
#16 1
CRANK
BASE
A
LEVER
LEVER
--------
FRONT MIDDLE
BEARING
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UPPER
SHAFT
BACK
FRONT
CRANK
SHAFT
SBNSOR
SBNSOR
REAR
NEEDLEBARTHREADGUIDE 1 SCREW BOBBINWINDERDRIVINGWHBEL. 1 SCREW SCREW COUPLING,
RELAX 1
COUPLING, BALANCE SCREW
SCREW
SCREW
SCREW
SCREW THRUSTCOLLARASM. 1 UPPER SCREW SCREW PHOTO SCREW SCREW
CABLE
PIN
BEARING
ASM.
«tiiBIVitf'it MAINSHAFTSBNSORCOVER 1
J:*btt!.mtltr
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SCREW
SCREW
SCREW SCREW PUlLEY 1 SPRING
SPRING
SCREW
SCREW RUBBER
NEEDLE NEEDLE
NEEDLE NEEDLELOWERMETAL
PIN
RING BAR BAR ROD
METAL
fl
A
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1 1 1 1
1
1 1
1 1
1
1
2
1
1 1
1 1 1
1 1 1 1
1 2 2 1 1 2
4
1 1 2
1 1 2 2 1 1
-=4-
3.
PRESS~
LIFTER COMPONENTS
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27
1 2
~
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--
...
-----------
1
2
3
4
5
6 7 8
9
10 11 12 13 14 15 16 17 18 19
20
21
22
23 24 25 26 27 28 29 30 31 32 33 34 35
36 37 38 39
40
41 42
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501GD104 501GH110 501GH111 501GH109 S01GZ108
501GB126 501GB124 501GB123 501GH107 S01GH106
501GH108 501GF113 501GB128 501GS124
501GB125 SOIGBI29
501GD103 501GS103 501GS133 501GH112 501GB127 501GWI06 501GZ106 501GZI07 501GL105 SOIGXIOS 501GS135 501GS136 501GK114 SOlGS129 501GS131 501GSI34 501BJ114 501BJ113 501GKI13 501GS137 501GS137 501GS132 501GS130 501GS124
501GS128 501GS124
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PRESSER WWERJNG LOWERING CONNECTING CONNECTING RE1URN LINK SOLENOID
LINK LINKm RUBBER PLATE
SCREW
PRESSER SENsoR INSTSUJNG
PHOTO
SCREW
OIL
PUMP
CONNECTING
STOPPER SPRING MAGNET
SHAFT
NUT
PIN
HINGDSCREW
HINGDSCREW THRUST HINGDSCREW 4 SCREW
HINGDSCREW
SCREW PRESSER WASHER
SCREW
SCREW
·SCREW
SCREW
SCREW SCREW
SCREW
..:--------
LIFtiNG
RX>T ARM
LINK
SHAFT
SPRING
I
LINK
RING
SENSOR
SINSOR
SUPPORT
ARM
RUBBER
PIN
BLOCK
SHAFT
COLLAR
UFI'ING
SOLENOID
HOOK
SLIT
SET
ASM.
STOPPER
PLATE
WASHER
...
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ASM.
RUBBER
••
...
----
1
1 2
I I
2
2
1
2
4
2
I
2
1 2 2
4 2
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4.
SHUTfLE
rtllftiHtJ:
DRIVER
30
SHAFT COMPONENTS
28
~
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~23
~24.
&-s2
..£_-!_
1 2 3
4
5
6 7 8 9 10 11 12
13 14 15
16 17 18 19
20
21
22
23 24
25
26
27 28 29 30
31 32 33
34
35
36
37 38 39 40 41 42 43 44 45
4'6
47 48 49 50 51 52 53
_____
flt:
__
%
_________
501GC103 50181115 501GN105
50100108 501GB133 5otGB132 501GS147 501GK128 501GB139 501GB135
.
501BJ118 501GB134 50181116 501GW109 501GK127 50lGK137 liilfiliffilii 501GB131 501GS146 501GB138 501GK124
5oiGNi07
501GX109 501GW110 501GW108 50100107 501BJ120 501GU102 501GH113 501GZ110 50181119
5oidki22
50lOS140 501GN104 501GS139
501GW107 5btGSl41 50lGSl30 (lil.(.>tll•l'il•tr 501GN103 501GS118 501GX106
sotdRi02
501GN101 501GKI21 501GK123 501GKI26
Gs619=8 501GL106 501GK125 501GS142 501GS146
S01GSt45 501GS143 501GS144
4!!
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OSCULATOR
SHUT'ILB
SHUT'ILB SHUTILB SHUT'ILBLUBRICATINGPLATE 1
sHUTitEONCEiliROUGHOll..FELT 1 SCREW WASHER
Oll..WICK
ViNYL
SHUTTLEOll..FBLT 1 INER
B-RING, Ofi:WICK
SCREW
on..
WASHER
cYLINDER
HOOKCOVERPRESSERSPRINGPIN 1 HOOK HOOK LOWER LOWER BEARING CRANKROD OSCULATING SHUT'ILB L6WERsHAFt'fiiRUSTWXSRER 1 SCREW SHUTTLE SCREW SHUTILB
ASM. 1 NEEDLE
PIPE
HOOK
TUBE
ARM
COVER COVER
SHAFf SHAFT
RACE
DRIVER
UPPER
____
OUI'ER
PRESSER
CAP
PRESSER PRESSER
REAR
GEAR
ECCENTRIC
RING
SPRING
••
_____
RING
SPRING
SPRING
SPRING METAL A ASM. 1
SHAFf 1
ASM.
tt _ _-_
· 2
SCREW
SCREW
INNER
HOOK
SCREW
RACE
ADJUSTING
SHAFf 1
BOBBIN
BOBBIN THRUSTCOLLAR THRUSTCOLLAR THRUSTCOLLAR
CASE
ASM.
(TACING
PREVE)
sCREW
NUT B-RING HINGESCREW SCREW
SCREW
SCREW SCREW
1
1 1
2 1 1
2
2
2 1
2
1 1 1
1 1 1
3
1 1
1 1
l 2 2 1 2
1
l
I l I
2 1
1
l 2
-8-
S.
WIPER
MECHANISM COMPONENTS
tJ~ISftl:
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------
2 S01GB142 3 4
S S018Jl24
6 S01GK129 7 SOIBJ123 !!"':ff!ll{ll: WIPBR ASM
8 SOIGS124
9 SOIGB143
10 SOIGSISO
11 12 13
ft.
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sotoil'"ii4-------
SOlGWlll S010Rl09
S01GK130 SOIGSlSl S01GS149
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WiPER
WIPBRCONNECl1NGPLATE
SPRING OIL SHIELD CAP WIPBRCONNECl1NGARMASM
SNAPRING
SCREW WIPER BASE PLATE WIPERCONNECTINGSCREW
RETAINING RING 2 HINGE SCREW HINGE SCREW
DESCRIPTION .
coNNECTiNG'
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iiNK • ·-
• •
---
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6.
TENSION RELEASE&THREAD TENSION
tttiU~ftl:
COMPO~
, ·
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---
2 501GHUS 3
4
f4:
--·.soiG'BTSo
501GB149 .il.fflii!fllt TENSION 501GB146 tttU'I'Wii TENSIONRELEASEADJUSTINGARM 2
5 501GB147
501GB148 501GW112 .ilJ'I'\llt![fl'L:Jittf 501GK13l 50181125 501GS152
501GS159 501GS160 50108151 501GB153 501GW113
501GL107 ttil.fflii!fllifl-f!J: NUT 501GW114
501GS158 50181126 501GB154
50108114 501GB152
501GX112 501GS153 501GSI51
501GSI54 50IGS155 501GS156 501GS157 SS-4090540
13 14 15
20 21
22 23
24
25
26
27
28
29 30
6 7 8 9 10
11 12
16 17
18 19
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-----
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DESCRIPTION
S"fdiiiiiB'R
CONNECI'ING BAR 1
TENSION 1HREAD TENSION
PRESSURE
WASHER SECOND SCREW
SECOND1HREADTENSIONROD SCREW 1HREAD TENSION 1HREADTENSIONDISKPRESSER 1HREAD TAKE-UP
1HREAD SCREW 1HREAD TENSION
ROTATING 1HREADTENSIONDISK 2
1HREADTENSIONDISKPRESSER 1 TENSION SUSPENSION HINGE
HINGE SCREW I HINGESCREW 1 HINGE SCREW 2 SCREW
_______
RELEASE RELEASE
SPPING 1
1HREAD
TENSION
STOPPER
RELEASE
SCREW
SCREW 1
SCREW
---------
LINK BAR
ARM
TENSION
ROD, SPRING
SPRING NUT
PIN 1
ASM
LARGE
It
---1--
1 1
1 1
1
1
1
1
2
-10-
7. TENSION RELEASE&THREAD
..
tii$fll:
TRIMMER
55--i
I
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MECHANISM COMPONENTS
33
J,
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2
3
4
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SOIOBIS9 SOIGH116 SOIOH118
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--- --- ---
DESCRIPTION
cA'f..l'MCLo--v1BR"1'IDi>illni --·---­SOU!NOID CONNECTING CONNECTING
ARM
ROD BAR
- -
••
·r·
I
I
I
·
7 8 9
10
11 12 13 14
IS
!6
17 18 19 20
21
22
23
24
2S
26
27
28 29 30
:n
32 33 34
37 38
39 40
4t
42
43
44
~
46
47 48 49
SOIGDIOS SOIGKI41 SOIOL112 S010Ll14 soioLii3 SOIOK141 SOIBJ128 SOtOWllS SOIOW118
soiowil&
S010TIOI S010ZU3 50108169 501GBIS8
36tdMtot
SOIOKI32 SOIGKI33 SOIGSI68 S01GH117
361Bli31'
S01BJil2 SOI00109 SOIOSI73 SOIGH119
361Bli33
SOIGKI39 SOIGSI63 S01GLIOS
SOIGBI60 SOIGUIOS SOIGSI61 SOIGLltO
GL21608
GL216-8 SOIGLI07 SOIGKI3S SOIGK137
sotost7a
SOlOS
16S 5010S166 50108164
"
...
"ll!.att!ft•A
1
"···JI:~·ltA
RSII
8-M~·tlfll:
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."',..
;.,
8~
Jfttflll
JffilJJ~~ft.J.I:.~·tr
1
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fiB
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Jffitflll!ft•A
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tt••"~'•tr
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IIII'IIHttl
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fiit-fi'J.II~·tr
fittflll•lt
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Jfitl!ff.lt
Jftt~~ftl!ili.lt
Jftll!ft!ft.
···~~~-·
iniiifi
JJit:i!tt•tr
JJitJJ~~ff•tr JJitft~li·tr
SOU!NOID SOU!NOID NUT NUT
NOT
WASHER CAM TAIPPINO SPRING
1fiREAD
THREAD THREAD SCREW SOU!NOID
NBEbtB
NBED1..B
CL011I
TENSION
THREADTRIMMBli.
i'AiOWS
THREAD THREAD THREAD MOVING
MOVING
MOVING SCREW NUT
FIXING ROLLER ROLLER NUT
NOT
NUT NUT B-RING WASH,ER
mNdBSCRJ!W
HINGBSCRBW HINOBSCREW HINGBSCREW
FOR
RUBBER
FOLLOWER
LEVER
'i'RIM
LINt
TRIMMER TRIMMER
PIN
PLATE
ROD
CRANK
PLATE
wASHER
SPRING
WI
lEi
CUTTER ctm'ING CUTTBRLEVER
KNIFE
KNIPB
KNIFE
KNIFE
SHAfT
THREAD
ASM TENSION
SPRlNd
CAM SHAfT
WASHER
ADJUSTING
LINK
iJVEit
LEVER
LEVER
LINK
AsM.
WSHERA
TRIMMING
SPRING
SCREW
XSM.,
LAid
ASM.,
SMAL
RING
SHAfT
I
I
I
2
I 2 I
2
I 1 I
1
I 1
1
I I
I I I I
I
I
I i
I
2
I
I
I
I
I
1 I
2
I
I
I
I 2
1
I
52
53 S4
57
58
59
62
63 64
6S
66
67
68
69
72
SOIGS170 SOIGSI72 GSS40-8
S01GSI71 OS$40-8 SOIOS130
SOIGKI36 SOIGMI02 SOIGL109 SOIBJ130 SOIGBts3 SOIGBIS7 SOIB1127 SOIOLlll
SOIOW117
WASHER NEEDLE
HOLE NUT TJE.INASM.
THREAD
RELEASE
TENSION FIRST TENSION
FIRST
RBLEASB
THREAD
NUT,
THREAD
GUIDB
ARM
NOTCH
TENSION
NO.I
TENSION
ASM
SPRING
~"'··
-12-
4
I
I
2
1
I
I
I
2
1
I
I
I I
8. FEED MECHANISM COMPONENTS
l!f!H$ftl:
43
48
5,0
lil-2·.
~15
-13-
~
-1}
~-
· ·-·-
2 · 501GCI06
3
4
5
6
7 S010D107 8 50100108 XlfllfUiJt CROSSFEEDSBNSORSUf
9 S010BI71
10 11 12
13
14
1!1
16 17 18 19
2!)
27
28
29
30
31 32 5010KI4S 33 34 35 36 50108172 37 38, 39 40 41 42 43 44 45 46 47
48
49
so
~I
52
53
54
5.S 56 57 58
59
60 61 62 63 64
65
66
ftl:
-1}
50iocios • ·-· ·--
SOIGB170
SOIOZ114
501GC107
SOIODI06
SOIOD109 SOIOBI6S 501GBI68 i!.f!Jtli.'i:iftl!i CL01ll S010B169 SOIOMI17
S010Fl14 SOIOSI85 SOIOUIOI 501GZ117 50100111 Ylflli!.llfi--W
50108180
sol&
166
501GKI44 SOIGFUS SOIGK142 SOIGK142 os3S0-8
SOIGS188 SO!OSI82 GSS40-8
SOIOBI73 S01GBI74 501GZ119 501GZ118 501GBI76 SOlBI135 SOlGWll9.
SOlGM104 50105144 S010S18l
SOIOMI03
50108178.
SOIGS186
5010Sl22
SOIOS122
501GSI87 YJfilil.llflti:t:ll.ltJ
SOIODliO
50100103
501BJ111
SOIBJ114
501GSI78
5010Sl78
SOIOS108
SOIGK143
SOIOS137
SOIOSI03
SOIOSI83
5010Sl84
SOIOSU)3
SOIOS!79
.t
· xlfiiiWtii-•
~ll!.tl.11t~
YlfiJIUIJ-~:!1.
Ylflllllii!J- LBNOniWISE
Ylfllii!.JL11t~
XtiiJIJ:i!ll!.tl. X
Y-~:i!l!!.llt.
~~--~~~-
YlfiJ~IlJt
Ylfll~llell~·
Dfli.
i!f!Jl!i FEEDPLATEA
ll!.llt..l1l
Yl!!.llt.l!llltr Xlflllt­Xlfiljf--
Y!lg4lb~--
·-· ·-· ·-
It
DESCRIPTION .
ciossFiiE
CROSSFBED LBNGTHWJSEFEJioARM
LBNGTHWJSEFEEDOBAR
FEED
YFEEDSTEPPINOMOTOR
SBNSORINSTALINO LBNOTHWJSEFEEDSBNSORSUf
SBNSORINSTALLINOBASB
CLOTHFEEDPLATE
RUBBERWASHER SCREW SQUARBBLOCK
SLIDE
BUSHING,
HINOB
WOitK'
jlfl'.41!11l. Yl!!.ti.OWII Plli.llltr1lll
·mf!J
••
Iilllmt•
~~••n
Afl'_l§. ilil!iltr M•ltr liiiPM.l!iltr P• ;EliiiPW;fl'. LJFnNG
tiUMM
A'R'.M
f$;!;51~
.BiiiPilicf!i liiiPM.l!iilft: A'R'·ft· :E'.BiiiP Xlfll.4lbltJ Xlflllt.lltr
tiD
al!lltr Ylfii*.Jtltr XJflllfiUIIf[ YJiili!!.JLUitJ
Xti~lle
Y-~··
X4lb~feltrtilft:
Y4dl~lleltrtilft:
Xl~lleii)J!;.ItJ
Y4dl~ll·lill~-~tr
tll:i!l!!.tl.ltr YI!!,JLI§•
P·ll~ltr
i!f!Jl'tM'i:iftl!iltr
P•'i:iftl!iltr
i!f!Jlli!M.IIItr
XJiil~llJtlltr
al!llltr
WASHERPORDRIVINGARM RUBBERRING WASHER WASHER
SCREW
B-RING SCREW SCREW SCREW FEED
LJFnNOLEVBR,L£FT LJFnNGLBVBRSHAFI' SPRING WORKCLAMPFOOTFACBPLATE LBVBRDRMNGPLATEASM CLOniPRBSSERSPRINO WORKCLAMPFOOT,RIOHT SCREW SCREW WORKCLAMPFOOT,L£FT SCREW SCREW SCREW SCREW SCREW PHOTO
PHOTO
SCREW SCREW SCREW SCREW SCREW
THRUST SCREW SCREW SCREW SCREW
SCREw SCREW
AiM-··--·--·-··---·-
GBAR
FEED
STEPPING
FEED
SUPPORT
BLOCK
STUD
RBAR
STUD
dAMP
FOOt
BRACKET
LEVER,
SUSPENSION
SBNSOR SBNSOR
COLLAR
SHAFf
MOTOR
BASE
PLATE
M6NTINO
RIGHT
BASE
2
2
I
I
1
I
1
2
1
I
2
I
7
2
2
2
1
'
4
I
2
2
l
l
1
1
2
2
1
I
2
t
8
I I
3
2
I
I
4
a
·
-14-
9. LUBRICATION .
-Dttdtft~Sflf:
COMPONENTS
I
I
7
\6
I
12
3
14
-15-
_.
~
~----
2 3
4
5
6
7
8
9
10 11
12 13
14
15 16
17 18 19
20 21
22
..
23
24
25
26
27 28 29
.30
31
ftl:~!t
501GB190 501GB186 501GB178 501GB179 501GS178
501GS178 501GB185 501GB184 501GB196 501BJ139
501GB201 501GB197 501GB180 501GS178 501GB194
501GB199 501GB189 501GB200 50108181 501GB184
501GB202 501GA109 S01GS178 50105189 50108193
501GB192 501GB191 501GB187 501GB188 501GB185 501GB182
~---------~-~~-----------P~~~~~------·---.!-~.
~ffm~~••
m~~&~~-
••llfi•~~&
··l!fj·~~&~--
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m~~&~~-·n
rSIII:k~&
m~:kN!tf
1j-.~ffm~~&
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m~m~~--
ttffSIIiff~&
••llfi•~~t~~•••n
.PSihffmNI~W
dbMmN!~--
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dbMmN!~&
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mNt:kNIW
m~mNtN~tt
lt!~I!Hft~
m~m~~•••n
lllt&lii~-·Q'
I'PSIII."MMtil
~ff"~~-
~ffm~~~
rSIIISihffmN~N~tt
rSIIISihffm~~il
rSIII:k~&
•••m~lllt~
oasmmD oasmmD
oa
FELT
FELT
PRESSER
samw
SCREW oa
FELT ONCE THROUGH Oa
SPONGE
oa
GAUGE
oa
WICK oa
WICK FACE FELT
Oa
PRESSER PRESSER
FELT
samw
oa
WICK BALANCE ILUBRICATING PLATE
NEEDLE
BALANCE ILUBRICATING
ROD
CRANK LUBRICATIN
~nrnE
~PIPE
oa
WICK.
CABLEBAND
sCREw
SCREW
oaWICK
~TimE
oa
WicK
~
nrnE
oa
WICK
oaFELT
oaWicK
1
1
2
1
2
3
2
2
2
-16-
10. SENSOR&EXTENSION CABLE COMPONENTS
ftllfiMSfll:
1
I
[)I
[}Ill
@IJ
0
0
I I I t I I I
Ill
At
2
I
H
4
I I
rz:zzz::zzz::::
~
o::-4
,.
-i!.-----
1
2
3
4
s
6
7 8
9
10
11
~10
lJ
~10
~11~
fll:-
:ft.-------.-~
SOlGDIOl
sotqon3
SOIGDlll
501GD114
SOlGDllS 501GB204
501GA109 501GS178 501GB204 SOIGS178
501GB204
_1fr--. -.-----
J:.-~---~
if!IU'l.:~ISDtli~
XY.ffiS'tl~
*•Jdlif!tl
~~--·~
~~
·~!!:Ill~
tl:tdlif!~•n
~~
~~•n
~~
~10
lJ
.J?~«;RJr.llQ~---
UPPER
SHAFT
SENSOR
OUTER
XY
SENSOR HEAD HEAD
CABLE CABLE
SCREW
CABLE
SCREW
CABLE
PRESSER
GROUND GROUND
CUP BAND
CLIP
CLIP
SENSOR
CABLE
CABLE A ASM. CABLE
CABLE
ASM.
....
-.-
CABLE
B ASM.'
•.
ASM.
ASM.
--
-~
J...
3
1
3
-17-
11.
THREAD
~-MSft.l:
STAND
2-----o
COMPONENTS
~---
. 2 GR721-8
--
-Gi76005-8--
3 4
5
6
7 GR716-8 8 GR713-8
9 GR715-8
GS370.8 t\t!UJ SPOOL PIN 2 GR7S0-8 GR720.8 OS369-8 ·
·-1
.-C)
·<D
I
'
I
----
'iiii"titt--.-
illilll!li~ti
filtl:~lt
f;R&
ilMitil~IIUf
··~·1E
t\MtflilitJ!I.lt SPOOL REST ROD t\Mitt\ff SPOOLRBST ARM 2
-·----
,______._.
...
,,..__12
DESCRIPTION
THiEADsfANI>
SPOOL RETAINER 2
SPOOL REST CUSWON 2 SPOOL REST 2 SCREW 2
THREAD GUlDB
A's'M. --••
ARM
RUBBER.
1 1
-----
JOINT 2
CAP 1
••
-~--
v
12 13
14 15 16 17 18 19
20
21
GS401-8 GL134-8 GZ24Q.8 GR717-8 GR718-8 GL172-8 GL173-8 GR722-8 GR723-8 GR719-8
f*¥fff*:ikWfr f*¥fff*:ikWHJ t\¥ffrli
~ill
t\tl:fr~·-
t\tl:fTWHJ t\¥tfi11WHJ t\MtfiiiWHJtill
IIII!I!J;~·-~
t\tl:frtill
-18-
SCREW
NUl'
SPOOLRESTROD, THREAD GUIDE SPRING WASHER
NUl' NUl'
WASHER SPRING WASHER WASHER
LOWER.
2 2 1
2 2 2 2 2
1
2
12.
CONTROL
~~-{4:
BOX
COMPONENTS
5
8
:]
. *
-1}
-----
1
2
3
4
s
6
fli:
__
-IJ
S01GD121 S01GS194 S01GK148 S01GK149 S01GD122
SOlGSlOS
---------~-~----------!!ES£Rl!'!!_~~----------__!k_,!_
CONTROL SCREW WASHER SPRING
SWITCH
WOOD
-19-
BOX
WASHER
SCREW·
1
4
4 4 1
2
13.
OPERATION
llfl:til:;lfWfi!Sfll:
BOX
& PEDAL COMPONENTS
~-IJ
---------------------------------------""---------------
1 2 3 4
s
6 7 8 9
10
ll
12 13 14 s01GS191 IS
16 17 18
fli:-IJ
S01GD119 50100120 S01GB204 S01GS167 S01GS167
50100118 50100117 S01GS10S SOIGB20S 50100117
S01GDllO S01GB204 S01GW120
S01GS178 SOIBJlll
S01GB206 S01GS10S
.t
tlfflt!i tlffl.Jt!il
~:!!.
tl-ft!tlliHttlff tlfF····••-n tlffl5r
tlffl5J:.
tlfF-~filtlff
Mllli1F*
MllliiiiHt~IBIJtiil
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rtJIHf*-· Mllli1F*tlff
SL'!I~:!i.tlff
*•••-nmf!: M.IIII1F*Ail Mllli1F**t1ff
DESCRIPTION
OPERATION PANEL PLATE OPERATION BOX CABLE ASM. CABLE CLIP
SCREW
SCREW OPEARTION BOX UP
OPEARTION BOX DOWN SCREW PEDAL SWITCH FRAME PEDAL SWITCH CABLE ASM.
PHOTO SENSOR CABLE CLIP
SPRING
HINGBSCRBW
SCREW SCREWASM.
PEDAL SWITCH FRAME SCREW
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It
1
1 1
4
1 1
1
4
1
2
2 1 2
-•-
.
14. ACCESSORIE PART COMPONENTS
:'.
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17
I
31k
18~
26
C:C:::='
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b
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30
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28-!!11
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·
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1 2 3
4
5
6
7
8
9
10
11
12
13
14
IS
16 17 18 19 20
21 22 23
24
25 26
27 28 29 30
31 32 33 34 35
flf_,:ijt
501B1141
501GB207
501GB208
501GB209 501GW121
501GX118 501GS178 501GS178 501GL104 501GK147
501GS192 S01GX117 501GL115 501GR111 501GN102
501GA103 501GA101 GR7()()..8
GR701-8
GR702-8 501GA107
501GA102 501GA108 S01GA108 501GA108
B.l0-52 501GV101 501GS107 501GL102 501GK104
501GS167 B.l0-47 B.l0-48 501GX107 501GA109
----------~--~-----------!>E~~il!m~.fi.
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lp.ttJJ
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(9x10)
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5
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SAFETY SAFETY SAFETY
SAFETY
SAFETY SPRING
SCREW SCREW
NUT
WASHER HINGE
TENSION
NUT
VINYL BOBBIN
OIL ACCESSORY
SCREW
SCREW SCREW
WRENCH OIL HEXAGONAL HEXAGONAL HEXAGONAL
OILER NEEDLEDPXS HEXAGONAL-HOLE
NUT
WASHER SCREW
CHAIN S CORD CABLE
PLATE PLATE PLATE PLATE PLATE
PIN
SCREW
SPRING
COVER
MANAGEMENT
BOX
DRIVER,
DRIVER,
DRIVER,
CAN
SHAPED
HOIOK
STAPLE
BAND
__________
ASM. INSTALLING
INSTALLING RETURN
RACK
LARGE MIDDLE SMALL
WRENCH, WRENCH, SPANNER
(116)
BOLT
BASE
PLATE
SPRING
SMALL LARGE
lfc_~-
1
1
2 2'
1
2
' '
4
1
4
1 1
7
4
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MAIM
ZJ1903-301:
SHAFT
8
61.
NEEDLE
MstUIIJ:fliftfH.!f:
BAR
COMPONENTS
~
PRESSER
ZJ1903-301
4
LIFTER
:Jt!lt.fJIH.!f:
COMPONENTS
2
.~·--
7i
WIPER
ZJ1903-301:
MECHANISM COMPONENTS
28
8
;fl~ftfS'fll:
14
321~~
~.J€9
'
12
11
24
-23-
34
'
,.
1
2
3
4
s
6 7 8 9
10
11
12
13
14
IS
16
17
18
19
20 21
22 23
24
2S
26 27
28
29
30
31 32 33
34
~
_____
fr
__
~----------~--·-----------!>~~~9..1\L
S020B102 S020Sl01 S02GH101 S020Z101 S020Sl02
S02G0101 S020V101 S02BII02 S02BJ101 S02GK102
S02GS103 S02GH103 S02GK101 S01GK147 S02GS106
S02GB103 S02GKlll S02GH104 S01GL107
S020SIOS
S02GW101 S02GS104
S02GL104
GS340-8
S02GD102 101GS174
S02GK103 S020D101 S02GL101 S02GK104
S02GB104 GS328-8 S02GH10S S02GWI02
ti"fftl"V
attwn
titldll«ti
QII.C·-
Qll.c.>*"wn ti"ff
att
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f-ltlff f'ltlfff&ll
f'ltl~ff
f-ltlfftlii
f-ltl~ffWfT
f'ltlff
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f'ltl~fftlii
f'ltldii:MWfT
.
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litt~~•n
a•~•••2t•*~=~•~t
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f'ltllill f'ltllill
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NEEDLE SCREW NEEDLE LINK SETSCREW
NEEDLE NEEDLE TENSION THREAD STOP
IDNGESCREW CONNECTING HOOKSHARFT WASHERR IDNGESCREW
WIPBR W WIPBRLINK
NUT
IDNGESCREW
SPRING SCREW
NUT
SCREW CABLE
SCREW SPINO SOLENOID
NUT
SPRING SOLENOID
SCREW
WIPBRARM
SPRING
TAKE-UP
MOTION
AA
VE
WASHER
BAR
ROD
BAR
CONTROLLER
TAKE-UP
WASHER
CLIP
FOR
WASHER
FITI'ING PLATE 1
__________
THREAD
CRANK
TRIPPING
ARM
GUIDE
LEVER
PIN,
LEVER
WASHER
WIPER
HEA
ASM
LEVER
ASM.
tt_~-
1
1
V
CA
1 2 2
1 .
2
1 2
1
3
3
1
2
2
2
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FEED
ZJ
1903-301 :
MECHANIS
M
:ilf!l-
COMPONENTS
msfll:
t-51
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I
rt--5
(!>-7
I
.
I I
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(
I
40!
)!
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I
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I 502GB105 2
3 502GMI01 4
5 502GSI08,
6 502GKI05 l!fi!._!fllfifi. WASHER 7 502GK142 8 502GB109 9 502GBI07
10 502GB106 11
12 13 14 502GB118 Bi."fflfila BUTI'ON CLAMP SLIDE
15
16 502GB116 17 18 19 502GS114
20 502GS115
.it:
:t----------
502GRIOI
502GM102
502GZ102 502GK106 502GB111 Bi.llllilttil PICK-UPFOOTINSTALLINGBASE
502GS113
502GB117 502GM104
~-
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-26-
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