Zoeller FM2102 User Manual
NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here re fl ects con di tions at time
of publication. Consult factory
re gard ing dis crep an cies or
in con sis ten cies.
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
visit our web site:
www.zoeller.com
ZOELLER ON-SITE WASTEWATER PROD UCTS
OWNER’S MANUAL
Effl uent Turbine Submersible Pumps
FM2102
1207
Supersedes
110 7
Congratulations on the purchase of the Zoeller
Effl uent Turbine Submersible Pump. For over sixty years the name
Zoeller has rep re sent ed the standard for sub mers ible sump and
sew age pumps. The same high quality workmanship and easy
maintenance design has been incorporated into this line of on-site
waste wa ter products. This Zoeller system will provide years of
trou ble-free service when installed according to the manufacturer
recommendations.
Table of Contents
Safety Instructions ..........................................................................1
Limited Warranty.............................................................................2
Preinstallation Information ..............................................................2
Pump Performance Data .............................................................3-4
Electrical Data ...............................................................................5
Major Components ........................................................................ 5
Pump Installation and Wiring Diagram ........................................... 6
System Wiring Instructions .............................................................6
Splicing Underground Wires ........................................................... 7
Start-up and Maintenance .............................................................. 7
Troubleshooting & Service Checklist .............................................. 7
Typical Installations ....................................................................... 8
This manual in cor po rates the in stal la tion, operation, main te nance,
and service instructions into one doc u ment to aid in the own er ship
of a Zoeller on-site wastewater product. Please read and review this
manual be fore in stall ing the product. Many items con tained within,
when fol lowed correctly, will not only ensure a long and problem-free
life for the system, but also save time and money during in stal la tion.
Should further as sis tance be nec es sary please call our Tech ni cal
Service de part ment at 1-800-928-PUMP.
Safety Instructions
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA JOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN MANUAL AND ON PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE IN STAL LA TION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
man u al, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Owner’s Information
Model Number: ______________________ Date Code: _________________
Job Name: ______________________________________________________
Dealer: _________________________________________________________
Date of Purchase: _______________________________________________
Contractor: _____________________________________________________
Date of Installation: _______________________________________________
System Readings During Operation: Voltage __________ Amps _________
© Copyright 2007 Zoeller Co. All rights reserved.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
or prop er ty damage.
Indicates special instructions which are very
important and must be followed.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
020216
Limited Warranty
Manufacturer warrants, to the purchaser and subsequent owner during
the warranty period, every new product to be free from defects in material
and workmanship under normal use and service, when properly used
and maintained, for a period of one year from date of purchase by the
end user, or 18 months from date of original manufacture of the product,
whichever comes fi rst. Parts that fail within the warranty period, one
year from date of purchase by the end user, or 18 months from the
date of original manufacture of the product, whichever comes fi rst, that
inspections determine to be defective in material or workmanship, will be
repaired, replaced or remanufactured at Manufacturer's option, provided
however, that by so doing we will not be obligated to replace an entire
assembly, the entire mechanism or the complete unit. No allowance
will be made for shipping charges, damages, labor or other charges
that may occur due to product failure, repair or replacement.
This warranty does not apply to and there shall be no warranty for
any material or product that has been disassembled without prior
approval of Manufacturer, subjected to misuse, misapplication,
neglect, alteration, accident or act of God; that has not been installed,
operated or maintained in accordance with Manufacturer's installation
instructions; that has been exposed to outside substances including
but not limited to the following: sand, gravel, cement, mud, tar,
hydrocarbons, hydrocarbon derivatives (oil, gasoline, solvents, etc.),
or other abrasive or corrosive substances, wash towels or feminine
sanitary products, etc. in all applications other than in raw sewage
pumping applications. The warranty set out in the paragraph above
is in lieu of all other warranties expressed or implied; and we do not
authorize any representative or other person to assume for us any
other liability in connection with our products.
Contact Manufacturer at, 3649 Cane Run Road, Lou is ville, Ken tucky
40211, Attention: Cus tom er Ser vice De part ment to obtain any need ed
repair or re place ment of part(s) or additional in for ma tion pertaining
to our warranty.
MANUFACTURER EXPRESSLY DIS CLAIMS LI A BIL I TY FOR
SPE CIAL, CON SE QUEN TIAL OR IN CI DEN TAL DAM AG ES OR
BREACH OF EX PRESSED OR IMPLIED WARRANTY; AND
ANY IMPLIED WAR RAN TY OF FIT NESS FOR A PAR TIC U LAR
PUR POSE AND OF MER CHANT ABIL I TY SHALL BE LIM IT ED TO
THE DU RA TION OF THE EX PRESSED WAR RAN TY.
Some states do not allow limitations on the duration of an implied
warranty, so the above limitation may not apply to you. Some states
do not allow the exclusion or limitation of incidental or con se quen tial
dam ag es, so the above lim i ta tion or exclusion may not apply to you.
This warranty gives you specifi c legal rights and you may also have
other rights which vary from state to state.
Preinstallation Information
1. Inspect your unit. Occasionally, products are damaged
during ship ment. If the unit is damaged, contact your dealer be fore
using.
2. Carefully read the literature provided to fa mil iar ize your self
with spe cif ic details re gard ing in stal la tion and use. These
ma te ri als should be retained for future ref er ence.
3. “Risk of electrical shock” Do not re move
power supply cord and strain relief or connect conduit directly
to the pump. In stal la tion and check ing of electrical circuits
and hardware should be performed by a qualifi ed and li censed
electrician.
4. Do not lift, carry, or hang pump by the
elec tri cal ca bles. Dam age to the electrical cables can cause
shock, burns or death.
5. For your protection, make cer tain the
pump ground wire is properly connected to the ground
wire with the incoming power line. Test for ground at the
junc tion box using an Un der writ ers Lab o ra to ry list ed cir cuit an a lyz er
which will indicate if the power, neutral and ground wires are cor rect ly
con nect ed. If in doubt, call a qual i fi ed li censed elec tri cian.
6. Make cer tain that the receptacle is with in
the reach of the pump’s power supply cord. DO NOT USE
AN EX TEN SION CORD. Extension cords that are too long
or too light do not de liv er suffi cient voltage to the pump motor. But,
more im por tant, they could present a safe ty haz ard if the in su la tion
were to become damaged or the connection end were to get wet.
7. Make sure the pump elec tri cal sup ply
cir cuit is equipped with fus es or cir cuit break ers of prop er
ca pac i ty. A sep a rate branch circuit is rec om mend ed, and
sized ac cord ing to the “Na tion al Elec tri cal Code” for the cur rent
shown on the pump nameplate.
8. DO NOT run the pump dry. DO NOT run the pump
with a completely closed discharge. DO NOT pump chem i cal or
cor ro sive liquids. Failure to follow above warnings could result in
damage to the pump, void ing the warranty and causing personal
injury.
9. Check to be sure your pow er source is ca pa ble
of handling the volt age re quire ments of the motor, as in di cat ed on
the pump name plate.
10. The installation of pumps using auxiliary variable level fl oat switch es
is the responsibility of the in stall ing party. Care should be taken
such that the tethered fl oat switch will not hang up and are secured
so that the pump will turn on and off properly.
11. Water ham mer creates momentary high pres sure
surges. These surges can cause severe dam age to check valves
and the piping system. Consideration for water ham mer must be
included in the piping sys tem design. Reference ASPE Data Book,
Chapter 2.33. Some systems may re quire ex ter nal spring or lever
weight ed check valves or other en gi neered solutions.
12. In cold climates the discharge pipe may be subject
to freez ing. If the riser on the septic tank is above the frost line, it will
be necessary to protect the system from freeze up. The discharge
pipe can be insulated or the check valve can be removed. If the
check valve is removed, the “on-off” cycle must be adjusted for
any back-fl ow from the dis charge line.
13. According to the state of California (Prop 65), this
product contains chemicals known to the state of California to
cause cancer and birth defects or other reproductive harm.
© Copyright 2007 Zoeller Co. All rights reserved.
2
015414
Pump Performance Data
45.4
41.611 .0
48.5
32.98.7
13.7 51.9
13.0 49.2
11.6 43.9
35.6
9.4
120 36.6
12.8
44.7
11. 8
36.3
9.6
20.8
5.5
48.8
160
12.0
40.1
10.6
26.9
7.1
-- --
61
200
35.29.3
7.6240
2.0
-- --
73.2
37.59.9
--280 85.3 -- 28.87.6
------
21.25.6----97.5320
7.3 27.6
------
360 109.7 -- -- 3.2 12.1
5.6 21.2
400 121.9 -- -- -- ---- --
LitersGal.
1 HP
13 STAGE
--
14.6 55.3
LitersGal.
3/4 HP
10 STAGE7 STAGE
14.1 53.4
LitersGal.
1/2 HP
13.1 49.6
45.8
PER MINUTE EFFLUENT
TOTAL DYNAMIC HEAD/FLOW
54.5
Liters
1/2 HP
5 STAGE
Gal.
14.4
Meters
MODEL
40 12.2 14.5 54.9 --
Feet
12.1
80 24.4
3.7 14.0
1.8 6.8
440 134.1 -- -- -- ---- --
480 146.3 -- -- -- ---- --
504 ft. (153.6m)
401 ft. (122.2m)
241 ft. (73.6m)
177 ft. (54.0m)
Shut-off Head:
PUMP PERFORMANCE CURVE
FEET
METERS
11 GPM
1 1/4" NPT DISCHARGE
520
152
160
480
144
1 HP - 13 STAGE
136
440
128
3/4 HP-
400
120
10 STAGE
015413
18161412108642
FLOW PER MINUTE
240
72
1/2 HP- 5 STAGE
200
64
56
TOTAL DYNAMIC HEAD
160
0
0 8 16 24 32 40 48 56 64
LITERS
GALLONS
40
80
120
32
40
48
8
24
16
1/2 HP- 7 STAGE
320
360
112
104
280
80
96
88
© Copyright 2007 Zoeller Co. All rights reserved.
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