Product information presented
here re fl ects con di tions at time
of publication. Consult factory
re gard ing dis crep an cies or
in con sis ten cies.
MODELS 104*, 105, 110, 115, 120, 131
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
DRAIN PUMP SYSTEMS
INSTALLATION IN STRUC TIONS
SECTION: 6.10.045
FM2336
0905
Supersedes
New
visit our web site:
www.zoeller.com
MODEL:_______________________
DATE CODE: __________________
DATE INSTALLED: _____________
PREINSTALLATION CHECK LIST
* MODEL 104 IS NOT
IAPMO APPROVED.
Notice to Installer: Instructions must remain with installation.
1. Inspect your unit. Occasionally, prod ucts are dam aged during ship ment. If the unit is damaged, contact your dealer before using. DO NOT remove the test
plugs from the pump.
2. Care ful ly read the literature provided to familiarize yourself with specifi c details regarding installation and use. These ma te ri als should be re tained for future
reference.
SEE BELOW FOR LIST OF WARNINGS
1. To reduce the risk of elec tri cal shock, a prop er ly ground ed receptacle of
grounding type must be in stalled and pro tect ed by a ground fault circuit
in ter rupt er (GFCI) and in ac cor dance with National Elec tri cal Code and lo cal
codes.
(SEE WARNING BELOW)
2. Make certain that the receptacle is with in the reach of the pump’s pow er
supply cord. DO NOT USE AN EX TEN SION CORD. Extension cords that
are too long or too light do not deliver suf fi cient voltage to the pump motor.
But more im por tant, they could present a safety hazard if the in su la tion were
to become damaged or the connection end were to fall into the sump.
3. Testing for Ground. As a safety mea sure, each elec tri cal outlet should be
checked for ground using an Un der writ ers Lab o ra to ry Listed cir cuit analyzer
which will in di cate if the pow er, neutral and ground wires are correctly con nect ed to your outlet. If they are not, call a qualifi ed electrician.
4. For Added Safety. Pump must be con nect ed to a 3-prong ground ed outlet
in ter rupt er de vice (ground fault circuit in ter rupt er).
5. FOR YOUR PROTECTION, ALWAYS DIS CON NECT PUMP FROM ITS
POWER SOURCE BE FORE HAN DLING. Single phase pumps are sup plied
with a 3-prong ground ed plug to help protect you against the possibility of
electrical shock. DO NOT, UNDER ANY CIR CUM STANC ES, RE MOVE THE
GROUND PIN. To re duce the risk of electrical shock, a properly grounded
re cep ta cle of ground ing type must be installed and pro tect ed by a ground
fault circuit interrupter (GFCI) in ac cor dance with national electrical code and
local codes.
6. Installation and checking of electrical cir cuits and hard ware should only be
performed by a qualifi ed licensed electrician.
7. Risk of electric shock - These pumps have not been in ves ti gat ed for use in
swimming pool areas.
8. According to the state of California (Prop 65), this product contains chemicals
known to the state of California to cause cancer and birth defects or other
reproductive harm.
1. Check to be sure your power source is adequate for handling the voltage
requirements of the motor, as in di cat ed on the pump or basin plate.
2. Make sure the pump electrical supply cir cuit is equipped with fuses or circuit
breakers of proper ca pac i ty. A sep a rate branch circuit is rec om mend ed, sized
according to the National Elec tri cal Code for the current shown on the pump
name plate.
3. All plumbing (discharge and vent lines) must be in stalled to meet local codes.
Unit must be vented. DO NOT USE AN AUTOMATIC PLUMBING VENT
DEVICE SIM I LAR TO A "PRO-VENT". Some states require this product to
be installed by a licensed plumber.
4. Repair and service should be performed by Zoeller Pump Com pa ny Au tho rized
Service Station only.
5. CHECK VALVE MUST BE USED TO REDUCE UN NEC ES SARY CYCLING
OF PUMP. Check valve must be purchased sep a rate ly on model 104 only.
6. Dewatering pumps are not designed or intended for han dling raw sewage.
7. Maximum operating temperature for 105-131 Drain Pumps must not exceed
130°F (54°C). 104 Drain Pumps are not to exceed 110°F (43°C).
8. For health reasons, do not unplug, turn off, or disable pump and use pump
tank system as a way to fi ll up a sink or laundry tray, etc.
9. Unit is designed for above ground installation only.
NOTE: Pumps with the “UL” mark and pumps with the “US” mark are tested to
UL Standard UL778. CSA Certifi ed pumps are certifi ed to CSA Standard
C22.2 No. 108.
SEE BELOW FOR LIST OF CAUTIONS
REFER TO WARRANTY ON PAGE 2.
P/N 017583
© Copyright 2005 Zoeller Co. All rights reserved.
1
Limited Warranty
Manufacturer warrants, to the purchaser and subsequent owner during the warranty period, every new product to be free from defects
in material and workmanship under normal use and service, when
properly used and maintained, for a period of one year from date of
purchase by the end user, or 18 months from date of original manufacture of the product, whichever comes fi rst. Parts that fail within
the warranty period, one year from date of purchase by the end user,
or 18 months from the date of original manufacture of the product,
whichever comes fi rst, that inspections determine to be defective in
material or workmanship, will be repaired, replaced or remanufactured
at Manufacturer's option, provided however, that by so doing we will
not be obligated to replace an entire assembly, the entire mechanism
or the complete unit. No allowance will be made for shipping charges,
damages, labor or other charges that may occur due to product failure,
repair or replacement.
This warranty does not apply to and there shall be no warranty for
any material or product that has been disassembled without prior approval of Manufacturer, subjected to misuse, misapplication, neglect,
alteration, accident or act of God; that has not been installed, operated
or maintained in accordance with Manufacturer's installation instructions; that has been exposed to outside substances including but not
limited to the following: sand, gravel, cement, mud, tar, hydrocarbons,
hydrocarbon derivatives (oil, gasoline, solvents, etc.), or other abrasive
or corrosive substances, wash towels or feminine sanitary products,
etc. in all pumping applications. The warranty set out in the paragraph
above is in lieu of all other warranties expressed or implied; and we
do not authorize any representative or other person to assume for us
any other liability in connection with our products.
Contact Manufacturer at, 3649 Cane Run Road, Lou is ville, Ken tucky
40211, Attention: Cus tom er Ser vice De part ment to obtain any need ed
repair or re place ment of part(s) or additional in for ma tion pertaining
to our warranty.
MANUFACTURER EXPRESSLY DIS CLAIMS LI A BIL I TY FOR SPE CIAL, CON SE QUEN TIAL OR IN CI DEN TAL DAM AG ES OR BREACH
OF EX PRESSED OR IMPLIED WARRANTY; AND ANY IMPLIED
WAR RAN TY OF FIT NESS FOR A PAR TIC U LAR PUR POSE AND
OF MER CHANT ABIL I TY SHALL BE LIM IT ED TO THE DU RA TION
OF THE EX PRESSED WAR RAN TY.
Some states do not allow limitations on the duration of an implied
warranty, so the above limitation may not apply to you. Some states
do not allow the exclusion or limitation of incidental or con se quen tial
dam ag es, so the above lim i ta tion or exclusion may not apply to you.
This warranty gives you specifi c legal rights and you may also have
other rights which vary from state to state.
Service Checklist
ELECTRICAL PRECAUTIONS- Before servicing a pump, always shut off the main power breaker and then unplug the pump - making sure you are not standing in water and wearing insulated protective sole shoes. Under fl ooded conditions, contact your local electric company or a
qualifi ed licensed electrician for disconnecting electrical service prior to pump removal.
Submersible pumps can become pressurized under normal operating conditions — allow 2½ hours after disconnecting before attempting
service.
CONDITION
A. Pump will not start or run.
B. Motor overheats and trips over load
or blows fuse.
C. Pump starts and stops too often.
D. Pump will not shut off.
E. Pump operates but delivers little
or no wa ter.
F. Drop in head and/or capacity after
a period of use.
COMMON CAUSES
Check fuse, low voltage, over load open, open or incorrect wiring, open switch, impeller or seal bound me chan i cal ly,
defective capacitor or relay when used, motor or wiring shorted. Float assembly held down. Switch defective,
dam aged, or out of adjustment.
Incorrect voltage, negative head (discharge open lower than normal) impeller or seal bound mechanically, defective capacitor or relay, motor shorted.
Float too tight on rod, check valve stuck, or none installed in long distance line, over load open, switch
defective.
Debris under fl oat as sem bly, fl oat or fl oat rod bound by basin sides or other, switch defective, damaged or out of adjustment.
Check strainer housing, discharge pipe, or if check valve is used, the vent hole must be clear. Dis charge head
ex ceeds pump capacity. Low or incorrect voltage. Incorrect motor rotation. Ca pac i tor defective. Incoming water
con tain ing air or causing air to enter pump ing chamber.
Increased pipe friction, clogged line or check valve. Abrasive material and ad verse chem i cals could possibly
deteriorate impeller and pump housing. Check line. Remove base and inspect.
G. If tank or fi ttings leak.
If the above checklist does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump. Service must
be by Zoeller Authorized Service Stations.
Carefully tighten pipe joints (use pipe dope) and screws. Check gasket location, tighten lid evenly. Do not over
tighten fi ttings or screws.
© Copyright 2005 Zoeller Co. All rights reserved.
2
Ten Helpful Hints For Easy Installation
1. Read all instructions before beginning installation.
2. Be certain that basin is on a fi rm level surface.
3. Do not use an automatic plumbing vent device.
4. Do not over-torque lid attachment screws.
5. Always use a check valve on the discharge line.
6. Test operation of pump per STEP 6.
Do’s And Don't’s For Installing A Unit
1. DO read all installation material included with the pump.
2. DO inspect unit for any visible damage caused by shipping.
Contact dealer if unit appears to be damaged.
3. DO clean all debris from the basin and pump.
4. DO always disconnect pump from power source before
han dling. DO always connect to a separately protected and
prop er ly grounded ground fault protected circuit. DO NOT
ever cut, splice or damage power cord. DO NOT carry or lift
pump by its power cord. DO NOT use an extension cord.
7. Always provide some means to disconnect basin from
plumb ing for maintenance purposes.
8. Run unit at least once a month to verify proper operation.
9. The model number and date code can be found on the lid
warning label.
10. Plug pump into a properly grounded GFCI receptacle.
5. DO NOT use a discharge pipe smaller than the pump dis-
charge size.
6. DO test pump immediately after installation to be sure that
the system is working properly.
7. DO review all applicable local and national codes and verify
that the installation conforms to each of them.
8. DO NOT install unit in the ground.
METERS
FEET
25
20
6
15
4
10
TOTAL DYNAMIC HEAD
2
5
0
GALLONS
LITERS
0
Performance Characteristics
PUMP PERFORMANCE CURVE
104/105/110/115/120/131/132
104/132
2010
80
105/110/
115/120
504030
160
FLOW PER MINUTE
240
131
8060 70
MODELS
Feet
Meters
51.5
10 3.0
15 4.6
20 6.1
Shut-off Head:
009898
104/132
Gal.
Liters Gal. Liters Gal.
38
30
14
144
114
53
-- -18 ft. (5.5m)
105/110
115/120
43
34
19
--
19.25 ft. (5.9m)
163
129
72
--
131
Liters
72
61
45
23 ft. (7.0m)
273
231
170
9525
© Copyright 2005 Zoeller Co. All rights reserved.
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