Zodiac Pool Systems Edenpac 1, Edenpac 3, Edenpac 4, Edenpac 2, Edenpac 5 Instructions For Installation And Use Manual

...
1-2-3-4-5-6-7-8
Ed. 09/2009
Réf. : 1011463-11
F
GB
Heat pump ...............................................................Instructions for installation and use
P
IMPORTANT
These installation instructions are an integral part of the product and must be given to the installer and kept by the user.
The warnings and indications contained in the present handbook must be carefully read and understood as they provide important information relative to handling and operating safety. This handbook must therefore always be kept available for later consultation.
Installation must be carried out in compliance with valid regulations and the manufacturer’s instructions by a qualified professional.
The term «qualified professional» refers to a person possessing the technical knowledge associated with Z.P.C.E. components and heating installations.
An installation error could result in physical injury to persons or animals as well as mechanical damage for which the manufacturer may under no circumstances be held responsible.
After having unpacked the heat pump, the content should be checked for possible damage.
Before connecting the heat pump, ensure that the data provided by Z.P.C.E. is compatible with the true installation conditions and does not exceed the maximum authorised limits for the product in question.
Before beginning any installation, handling or repair work on the heat pump, always isolate the electrical power supply to the unit.
In the case of a fault and/or operating error on the heat pump, the electrical power supply must be isolated and no attempt should be made to repair the fault.
Repair work may only be carried out by an authorised technical assistance service using original spare parts only. Non-respect of the aforementioned clauses may have a negative influence on the operating safety of the heat pump.
To guarantee the efficiency and correct operation of the heat pump, it is important to ensure it is regularly maintained in compliance with the instructions provided by Z.P.C.E.
In the case where a heat pump is sold or transferred to another user, always ensure that all technical documentation is sent with the equipment to be used by the new user or installer.
This heat pump may only be used for the purpose for which it was designed: to heat a swimming pool; all other uses must be considered inappropriate, incorrect or even dangerous.
All contractual or extra-contractual responsibilities of Z.P.C.E. will be considered nil and void for any damage caused by installation or operating errors, or due to non-respect of the instructions provided by Z.P.C.E. or valid installation standards for the equipment object of the present document.
CONTENTS
1 General .................................................. 2
1.1 General terms of delivery .............................. 2
1.2 Voltage .......................................................... 2
1.3 Water treatment ............................................. 2
2 Description ............................................ 2
2.1 Presentation ................................................... 2
2.1.1 Edenpac 1, 2, 3, 4 and 5
2.1.2 Edenpac 6
2.1.3 Edenpac 7 and 8
2.2 Dimensional characteristics ........................... 6
2.2.1 Edenpac 1, 2, 3, 4 and 5
2.2.2 Edenpac 6, 7 and 8
3 Installation ............................................ 8
4 Connections ........................................... 9
4.1 Access to the electrical card .............................. 9
4.1.1 Edenpac with single fan
4.1.2 Edenpac with double fan
4.2 Hydraulic connections ...................................... 10
4.3 Electric connections .......................................... 11
5 Regulator operation ............................. 12
5.1 Presentation ....................................................... 12
5.2 Setting the target temperature ........................... 13
6 Starting up ............................................ 13
6.1 Check ................................................................ 14
6.2 Start up the heat pump ...................................... 14
6.3 Checking ........................................................... 15
6.4 Troubleshooting ................................................ 15
6.5 Winter storage ................................................... 16
7 Maintenance instructions .................... 16
8 Recycling the product .......................... 16
9 Electrical diagrams .............................. 17
9.1 Electrical diagram EdenPAC single-phase ....... 17
9.2 Electrical diagrams EdenPAC three-phase ....... 19
1
1. GENERAL
1.1 General terms of delivery
Any equipment, even CARRIAGE and PACKING FREE, travel at the consignee’s risk. The consignee shall make reserves in writing on the CARRIER’S delivery bill if he notes damage caused during transport (confirmation to be sent to the CARRIER within 48 hours by registered mail with acknowledgement of receipt).
Reminder: The unit must be shipped and stored in the upright position on a pallet and in the original packaging. In the contrary case, place the unit in the vertical position on the pallet and check its global state (in case of doubt regarding the unit’s good state of operation establish reserves in writing with the carrier).
Under no circumstances may the heat pump be operated immediately if it was placed horizontally.
Wait at least 12 hours before operating the pump
1.2 Voltage
Prior to any operation, check that the voltage on the name plate of the appliance corresponds to the mains voltage provided on site.
1.3 Water treatment
In order to use our appliances under the best conditions, the following parameters must be respected: free chlorine: max. 2.5 mg/L, total bromine: max. 5.5 mg/L, pH between 6.9 and 8.0. If chemical or electrophysical disinfection systems are used, the installer and user must contact the supplier to ensure they are compatible with our materials. These systems must be installed after the heating system.
2. DESCRIPTION
2.1 Presentation
Contents after unpacking:
The unit with its instructions, warranty card
+
Note: inside the appliance you will find a sachet of accessories. To extract it, see paragraph 4.1 of these instructions.
a plastic cap - a grooved elbow union - four anchor bolts and dowels (only supplied with double fan unit).
two sealing rings + two half-union connectors Ø50 with strap - f ou r sile nt bl ocks
Content of sachet:
+
Must be installed with a double fan
machine
2
2.1.1 Edenpac 1, 2, 3, 4 and 5
2 3
25
4
5
ci
2e
1
14
8
1j
22
6
2f
7
9
12
c9
13
1 Front panel with polypropylene grid 2 Motor fan unit 3 Access door to digital display (EVK) 4 Electric board 5 Flow switch 6 TITANIUM condenser 7 Control sensor 8 Cased SCROLL compressor 9 Arched “plate fin” evaporator  Anti-frost sensor
11 Fastening plates (with silent blocks) 12 Pool inlet water connection (40/49 male
screw fastening)
13 Packing gland (and/or cable inlet) 14 Pool outlet water connection (40/49
male screw fastening)
15 Removable polypropylene panel to
access the technical compartment
16 Closing snap clips 17 Phase order relay on three-phase PAC
cj Dehydrator ck Grooved elbow db Plastic plug dc EVK digital display front panel dd EVK control plate de Connecting cable between the plate and
the EVK digital display
df 4/20 mA pressure sensor
dg Progressive starter on single-phase PAC
3
11
2c
2b
Attention! Never use
the panel
reinforcement as a
load-bearing support.
15
16
2.1.2 Edenpac 6
g g
)
2
1
Attention! Never use the panel reinforcement as a load-bearing support.
15
2c
16
3 4
14
12
1j
5
2f
8
6
7
ci
2e
22
9
1 Front panel with polypropylene grid 2 Motor fan unit 3
Access door to digital display (EVK)
4 Electric board 5 Flow switch 6 TITANIUM condenser 7 Control sensor 8 Cased SCROLL compressor 9 Arched “plate fin” evaporator  Anti-frost sensor
11 Fastening plates (with silent blocks) 12 Pool inlet water connection (40/49
male screw fastening)
13 Packin
land (and/or cable inlet
4
c9
13
11
14 Pool outlet water connection (40/49 male
screw fastening)
15 Removable polypropylene panel to access the
technical compartment
16 Closing snap clips 17 Phase order relay on three-phase PAC
cj Dehydrator ck Grooved elbow db Plastic plug dc EVK digital display front panel dd EVK control plate de Connecting cable between the plate and the
EVK digital display
df 4/20 mA pressure sensor
2b
2.1.3 Edenpac 7 and 8
dc
15
Attention! Never use the panel reinforcement as a load-bearing support.
3
16
14
12
9
11
13
3 Access door to digital display (EVK) 9 Arched “plate fin” evaporator Anti-frost sensor 11 Fastening plates 12 Pool inlet water connection (40/49 male screw
fastening)
13 Packing gland (and/or cable inlet) 14 Pool outlet water connection (40/49 male screw
fastening)
15 Removable polypropylene panel to access the
technical compartment
16 Closing snap clips
d1 EVK digital display front panel
5
2.2 Dimensional characteristics
2.2.1 Edenpac 1, 2, 3, 4 and 5
Dimensions of the appliance with packagi ng (in m m):
1275
870
480
6
To be transported upright in its original
packaging close to the installation site.
Weight of Edenpac 1 with packaging: 96 kg Weight of Edenpac 2 with packaging: 98 kg Weight of Edenpac 3 with packaging: 101 kg Weight of Edenpac 4 - 5 with packaging: 110 kg
2.2.2 Edenpac 6, 7 and 8
Side view EdenPAC 6
Side view EdenPAC 7 and 8
Rear view EdenPAC 6 Rear view EdenPAC 7 and 8
Dimensions of the appliance with packagi ng (in m m) :
1275
1370
480
To be transported upright in its original
packaging close to the installation site.
Weight of Edenpac 6 with packaging: 145 kg Weight of Edenpac 7 with packaging: 175 kg Weight of Edenpac 8 with packaging: 170 kg
7
3. INSTALLATION
Tools required for installation:
- 1 set of flat head screwdrivers
- 1 set of crosshead screwdrivers
- 1 cutter
- 1 wire stripper
- 1 pipe or round head spanner 13
- 1 ratchet spanner
- 1 pliers
- 2 straps
Choose the appliance installation site according to the following criteria:
the appliance must be installed outdoors
• the clearance around the appliance must be respected (see minimum dimensions on the drawings below) to avoid recycling of cold air produced.
(for handling)
vers égout
4 m
Dense obstacle (hedge, wall, fencing).
• the installation must be simple and allow for easy maintenance interventions.
• the appliance must be installed on a solid base (fastening centre distance 810 x 370) and protected against flooding (using a « concrete » base with drain facility for condensation or installation of an additional condensation evacuation kit placed at your disposal in the accessories sachet). The silent blocks supplied must be used, paying attention not to compress them too much when tightening the fastening screws.
To use the additional condensation evacuation kit:
- Use the grooved elbow union and cap.
- The tank is equipped with two evacuation holes, one for the cap and the other for the grooved elbow union (their position is interchangeable).
Note: To facilitate installation raise the unit 100 mm above the ground with the additional blocks made of a hard, water-resistant material (not supplied).
• the appliance must be level to allow for the gravitational evacuation of possible condensation produced during operation.
8
• the blower must not be directed towards surrounding windows.
• vibrations and noise must not be transmitted to a building close by.
• the heat pump must be installed at a minimum distance from the end of the pool, as defined by the applicable national electrical standards. In France, the NF C 15 100 standard (section 702) specifies that this device must be installed more than 2 meters from any basin or water reserve. In case it may be subjected to water jets, provide for a minimum distance of 3.5 meters.
Attention!
• Do not lift the appliance by picking it up at the front and/or the water inlet/outlet points. Use 2 lifting slings (not supplied) placed on either side of the appliance (see drawing below). The handle on the right side may be used only to help with the final positioning of the appliance.
Slings
• Do not install the heat pump close to an inflammable gas source.
• Do not install the heat pump close to a road or path to protect the appliance against mud splashing.
• Avoid places that are subject to strong winds, in particular if the wind blows against the appliance’s air outlet.
• The installation as well as electric and hydraulic connections must be carried out in compliance with applicable standards, in particular standard NF C 15 100 for France (equivalent to CE I 364) .
• Keep the appliance out of reach of children.
4. CONNECTIONS
4.1 Access to the electric card
4.1.1 Edenpac with single fan
Turn the clips ¼ turn clockwise on the front panel 1 using a flat head screwdriver.
Unscrew the 2 screws 2 and 3 on the right side using a cross head screwdriver.
Slide the entire front panel forward and then down.
1
9
2
3
4.1.2 Edenpac with double fan
j
Turn the 2 clips 1a and 1b in the front ¼ turn clockwise using a flat head screwdriver.
Unscrew the 2 screws 2 and 3 on the right side using a cross head screwdriver.
Slide the entire front panel forward and then down.
2
3
1a
1b
4.2 Hydraulic connections
Connect the appliance’s PVC Ø 50 hose water inlet and outlet (according to symbols) to the removable fittings provided with the heat pump. See symbols :
for inlet and for outlet.
Connection is established with a by-pass on the pool filtration circuit after the filter and before the water treatment device (see diagrams below).
- Hydraulic circuit test pressure: 3 bars - Hydraulic circuit operating pressure: 1.5 bar
Edenpac 1,2,3,4 and 5: average water flow 3.8 to 6.5 m³/h- pressure drop 1.3 to 1.7 mCE (0.13 to 0.17
bar)
V1
V2
V3
V5
V4
V1-V2-V3: By-pass valve V5-V4: Regulator valve*
* Recommended to facilitate
ustment close to the machine.
ad
10
Edenpac 6, 7 and 8: average water flow 7.5 to 10 m³/h- pressure drop 1.1 to 1.3 mCE (0.11 to 0.13 bar)
j
p
With EdenPAC 7 and 8
V5
V1
V4
V3
V2
V5
V4
V1-V2-V3: By-pass valve V5-V4: Regulator valve*
* Recommended to facilitate ad
ustment close to the unit.
4.3 Electric connections
• The power supply of the heat pump must pass via a protection facility and circuit-breaker (not supplied) in compliance with applicable standards and regulations.
• The appliance is foreseen for connection to the mains circuit with TT and TN.S neutral connection (according to NF C 15-100 or national standards in force).
• Supply cable section: protection:
- Edenpac 1: 3 x 2.5 mm²* (single-phase 230V/1/50Hz) Ù 16 A
- Edenpac 2: 3 x 2.5 mm²* (single-phase 230V/1/50Hz) Ù 16 A
- Edenpac 3: 3 x 4 mm²* (single-phase 230V/1/50Hz) Ù 20 A
- Edenpac 3: 5 x 2.5 mm²* (three-phase 400V/3N/50Hz) Ù 10 A
- Edenpac 4: 3 x 6 mm²* (single-phase 230V/1/50Hz) Ù 25 A
- Edenpac 5: 5 x 2.5 mm²* (three-phase 400V/3N/50Hz) Ù 12 A
- Edenpac 6: 5 x 2.5 mm²* (three-phase 400V/3N/50Hz) Ù 16 A
- Edenpac 7: 3 x 10 mm²* (single-phase 230V/1/50Hz) Ù 50 A
- Edenpac 8: 5 x 4 mm²* (three-phase 400V/3N/50Hz) Ù 25 A
* This section is indicative and must be checked and adapted, if necessary, according to installation conditions .
Electrical protection: circuit breaker (curve D) or fuse (Am) delayed designed for motors adapted to the type of
(refer to the protection values above) with a protection system by 30 mA differential on the incoming supply
unit side (
circuit breaker or switch).
Configuration of supply terminal
In single phase 230V 50Hz with neutral + phase + earth
In three-
Configuration of supply terminal
hase 400V 50Hz with neutral + phase + earth
Note:
• The acceptable voltage variation during operation is ± 10%
• The cable ways and ducts must be fastened.
• Only use cable suitable for outdoor use.
• Use the packing glands and cable inlets to feed the cables into the unit.
11
Optional remote control functions:
g
)
Remote On/Off start up: The terminals 26 and 27 of the Edenpac heat pump enable a remote start up by means of a switch or any other device. The heat pump is supplied with a jumper between these terminals. If this function is used, the jumper shall be removed. Otherwise it shall be kept.
Priority to heating: A heating device, whatever it is, is designed to heat the water of the pool only when the water circulates. Most of the time, a pool is filtered between 6 and 8 hours a day. But such a time can’t be sufficient sometimes to maintain the water at the desired temperature, depending on the seasons. This is the reason why the Edenpac, like all models of ZPCE’s range, is equipped with the “priority to heating” function that will manage the temperature of the pool, taking itself the time to do it without caring of the scheduled time of operation of the filtration. Terminals 4 and 5 shall be connected to the terminals of the filtration timer (see attached diagram). Every hour, the co ntact between 4 and 5 is going to be closed, starting up the filtration for 5 minutes. If after 5 minutes, the temperature of the water is over the required temperature, the filtration shuts off for one more hour. Otherwise, the filtration and the heat pump are going to keep on operating until the desired temperature is reach ed. By this mean, the user is sure the water is always ready for bath, at day or at night. If this option is not used, the heat pump will operate only while the filtration runs.
Filter timer
Incorrect connection of terminals 26-27 and 4-5 could
result in damage to the regulator and cancellation of
Independent cable
Terminal rail in heat pump
or
1
Phase
F
Before performing any work on the machine, cut off the power to the filter timer at its circuit breaker (F on
Never power the filter pump motor directly through terminals 4-5 located on platec.
Terminals 4-5 may remain live even if the heat pump is disconnected from the power source.
• It is possible to connect a remote control module
Remote On/Off switch
the dia
ram above.
(1)
(with display) . To do this use terminals: 39-40 (signals A-B) and 42-
Attention!
the guarantee.
Contactor Filter pump
Neutral
43 for 12 Vac or Vdc supply of the interface A1 card.
Important:
To connect the remote On/Off Packing glands and cable inlets are available for passage of these cables into the unit. To connect the remote module the braid shielded on terminal 41 on the heat pump and the remote control module).
(1)
module available as an optional extra
(2)
it is essential to use an independent cable for connection of this function (terminals 26 and 27)
(3)
it is essential to use an independent cable for connection of this function (terminals 4 and 5)
(2)
functions, and/or heating priority
(1)
(max. distance = 50 m) use a shielded cable of 4x0.75 mm² minimum (connected
(3)
, use cables with a section of at least 1mm².
5. REGULATOR OPERATION
5.1 Presentation
The EVK setting thermostat with digital display is supplied fitted in the appliance, electrically connected and pre­set in the factory for swimming pool heating.
Setting principle: a control sensor placed at the water inlet side of the heat pump measures the temperature in the pool and compares it to the target temperature. If the water temperature becomes or is lower than the target
temperature, the regulator unit authorises heating after a set time of 180 seconds, the Led remains on.
blinks and then
12
Filter pump control/heat pump on
(if connected)
Compressor operation
(blinking = timer)
Heating mode
Defrost cycle
(blinking = timer)
(1)
Stop operation in Heating mode
Remarks:
- when a defrost cycle is in progress, it ends with maintaining ventilation excep t if the ambient temperature drops below +5°C or if filtration is stopped (J1 open).
- in the case where the unit requests heating (Leds 4-5 closed) for 120 s then switches off (contact 4-5 open).
Program temperature or set
regulator parameters
and on or on and blinking) led remains on (contact
(1)
On/Off
, Stand-by
(red dot), Fault reset
Temperature display in °C or °F
Measurement indication in bar
Increase value (UP)
Decrease value (DOWN)
(1)
5.2 Setting the target temperature
Press and hold the key to display the target temperature, and then press key to increase it or key to decrease it. Then release both keys to return to the display of the water temperature.
then Ô
Locking of the keyboard: press
and 2 seconds => “Loc” is displayed.
then Ò
“Loc” is displayed if one presses on a key in locking mode. Unlocking of the keyboard: press
Note: the maximum target temperature is li mited to 32°C in order to protect the swimming pool liner. This high target may, however, be modified by the installer, but at his own responsibility.
and 2 seconds => “UnL” is displayed.
6. STARTING UP
Appliance
EDENPAC 1 Single phase EDENPAC 2 Single phase EDENPAC 3 Single phase EDENPAC 3 Three phase EDENPAC 4 Single phase EDENPAC 5 Three phase
Power
consumption*
1,8 kW 8,5 kW 7,8 A 13,5 A 65,5 dBA 37,5 dBA 86 kg 2,04 kW 10 kW 9,8 A 15 A 66,5 dBA 38,5 dBA 87 kg 2,42 kW 12 kW 13 A 16 A 66,5 dBA 38,5 dBA 90 kg 2,46 kW 12 kW 5,8 A 7 A 66,5 dBA 38,5 dBA 90 kg 3,15 kW 15 kW 15,2 A 19 A 67,4 dBA 39,4 dBA 94 kg 3,22 kW 16 kW 6 A 9 A 70 dBA 42 dBA 99 kg
Technical characteristics:
Power
restored*
Rated
current
consumption*
Max.
current
consumed
Acoustic
power
Acoustic power at
10 m
Net
weight
EDENPAC 6 Three phase EDENPAC 7 Single phase EDENPAC 8 Three phase
* With ambient air at + 15°C and pool water at 24°C
4,02 kW 21 kW 7 A 11 A 71,5 dBA 43,5 dBA 130 kg
4,8 kW 24 kW 26 A 45 A 70 dBA 42 dBA 165 kg
5,5 kW 28,5 kW 10 A 18 A 71,6 dBA 43,6 dBA 160 kg
• Appliance protection index: IP 24.
• Refrigerant gas type: R410A (see product name plate for refrigerant charge)
Do not vent R410A into atmosphere: R410A is a fluorinated greenhouse gas, covered by Kyoto Protocol, with a Global Warming Potential (GWP) = 1975 - (Directive of the EC 842/2006)
13
Heat pump operating conditions:
• The outside temperature must be higher than +5°C (automatic shut-off by anti-frost sensor SD2) and below +38°C.
• A sufficient water flow must pass into the heat pump.
Note: The heat pump stops heating the pool when it starts a defrost cycle that can occur w hen surrounding air temperature is between 5 and 12°C. The operation of the compressor is interrupted but the fan keeps running, according to the information provided by the defrost sensor SD3 which is factory-set to -10 °C in the refrigeration circuit. As soon as this temperature increases to 3 °C, the fan switches off and a 120 to 300 second time period starts (depending on the compressor stoppage time) before the fan and compressor restart simultaneously.
¾ Possible traces of humidity at the base of the unit are due to normal condensation of the water vapour in the air or due to the defrost cycle in progress
.
used)
(phenomenon visible if the additional condensation evacuation kit is not
6.1 Check
• that the hydraulic connections are correctly tightened.
• that there is no water leak.
• that the appliance is stable (with a level gauge and spirit level).
• that the cables are correctly connected to their terminals.
¾ Incorrectly tightened cables may cause overheating of terminals.
• that the cables cannot be damaged by sharp metal sheets or elements.
• the earth connection.
• that no tools or other objects have been left inside the appliance.
6.2 Start up the heat pump
• Switch on the heat pump power supply protection device located inside the filter control cabinet.
• Start filtration.
• Set the by-pass and setting valves* as follows:
- Valve
- Valve
- Valve
- Valve
- Valve
* see paragraph 4.2.
If the valves (V4 & V5) are not present, open Valve V2 and clos e Valve V3 half-way.
V1 slightly closed to increase the filter pressure from 150 to 200g (0.15 to 0.20 bar). V2 fully open. V3 fully open. V4 fully open. V5 half closed.
• Check that the swimming pool water hydraulic circuit has been vented.
• start the heat pump if it is standby mode (red dot) by pressing
for 3 seconds, ON appears on the display
for a period of 5 s before displaying the water temperature.
• Set the target temperature (
then or then ) => if the pool should be heated: Led blinks
and then remains on after approx. 2 to 3 minutes max. and the heat pump starts.
Note: with an EdenPAC 7 single-phase unit, the compressors start up one after the other (the N°1 then N°2) in 36 seconds intervals.
Flow rate adjustment, read the refrigerating pressure and the temperature probes:
1) Press for 3 seconds
- if the value expressed in bars is red with a high digit
- if the value expressed in bars is green
- if the value expressed in bars is red with a low digit
Î Î read the value with key :
: the flow rate adjustment is too high;
: the flow rate adjustment is correct;
: the flow rate adjustment is too low;
- if the value is flashing red, wait for the timeout of 5 minutes to elapse (return to the pull-down menu by pressing
2) Press
3) Press
4) Press
Reminder: If, when setting the by-pass and setting valves, the flow rate is less than 1 .5 m3/h the heat pump will not function (the flow switch remains open and the regulator displays the message AId alternating with the water temperature). Adjust the setting valves : -V5- (if present) or -V3- and -V1-.
) ; Î Î are displayed; to display the desired probe value in °C (return to the pull-down menu by pressing ) or press for 3 seconds to return to the temperature display.
When the heat pump is running:
-If the flow rate switch switches on or off for a period longer than or equal to 3 s, a timer of 130 seconds* min.
is activated before the unit starts again.
14
* For information: this time period may increase during a defrost cycle or if the compressor stop time is less than 180 s.
p
-In case of a power failure, a timer of 125 seconds starts when the power supply is restored before the unit starts
again.
Observation
: when the water attains the target temperature (Leds and off) the heat pump switches off
automatically.
Reminder
: the 3-phase heat pump is equipped with a phase order control system (KA1) used to check that the
phase order is correct at start up (and during operation) and to signal a phase order fault (regulator indicates dCP fault and the orange led KA1 inside the unit is off. The green led remains on as long as phases L2 and L3 are present). In that event, switch off and isolate the unit and it is sufficient to invert two phase wires directly on the main supply terminal.
ATTENTION! this operation must be carried out by a qualified and authorised professional
6.3 Checking
Check that the heat pump stops heating when:
• the target temperature on the digital display thermostat is decreased
• filtration is switched off or valve V2
or V4 closed.
.
6.4 Troubleshooting
The states:
erature display.
tem
Message Designation Cause Remedy Reset
n
: Example of the pool water
Flow switch open for
more than 3 s.
: Alternating
1- Filter pump is off (filter timer is o utside
2- Insufficient water flowing through the
3- Flow controller damaged or
Info: led remains on for 120s after the status signal (except in the case of a defrost cycle with the remote On/Off function (CAd) and SD3 < 3°C).
the operating time limit)
unit
disconnected
1- Wait for the programmed filter time period
* Test possible in mode : filtration « manual »
2- Adjust the BY-PASS
3- Change or reconnect the flow controller
* Filtration on
Automatic after timer
Anti-frost safety
Anti-frost protection
Remote control
triggered
heater is on
ON/OFF.
Outside temperature too low (< à +5°C) Wait for natural rise of outside temperature Automatic
Outside temperature too low (< +3°C)
with compressor OFF
Remote control on OFF
(Contact open)
Wait for natural rise of outside temperature Automatic
1- Switch the remote control to ON (Contact
2- Contact a ZPCE approved technician to check
the cable linking the remote control box to the
closed)
Automatic
unit
o
p
q
Faults:
Info: led remains on for 120s after a fault is indicated (except in the case of a dC indication when the heat pump remains operational).
Message Designation Cause Remedy Reset
r
s
t
u
Control sensor fault
Anti-frost sensor
fault
Defrost sensor fault
Low pressure fault
in refrigerating
circuit
Sensor defective or
disconnected
Sensor defective or
disconnected
Sensor defective or
disconnected
Insufficient refrigerant
Replace or reconnect the sensor
Replace or reconnect the sensor
Replace or reconnect the sensor
Consult a ZPCE-approved technician to look for leaks and refill refrigerant
Cut power supply or press
button
Cut power supply or press button
Cut power supply or press button
(if less than 4 faults within an hour) or
by pressing the button
if dSr starts blinking
if dSA starts blinking
if dSd starts blinking
Automatic
if dbP
starts blinking
15
v
nm
nn
no
nq
nr
ns
Only on Edenpac
7
6.5 Winter storage
High pressure fault
in refrigerating
circuit
Pressure sensor
defect
Phase order fault
(only on three-
phase heat pumps)
Defrost cycle Time
Out
1- Water and air mixture
passing in the appliance 2- Refrigerant overload
Sensor out of order or
disconnected
1- Incorrect wiring at unit
supply terminals
2- Modification of phase order
by electrical supplier
3- Temporary failure of one or
several phases
Incorrect signal from the
defrost sensor or defrost cycle
too long (> one hour)
Voltage error Network power insufficient
EEPROM fault
Connection fault
High or low
pressure fault in
refrigerating circuit
Incorrect parameter data in the
regulator EEPROM
Remote control module
(optional) incorrectly
connected or declared present
for the regulator but in reality
absent
1- Water and air mixture
passing in the appliance 2- Refrigerant overload
3- Insufficient refrigerant
1- Purge hydraulic circuit
2- Consult a ZPCE-approved
technician to check the refrigerant
level
(if less than 4 faults within an hour) or
by pressing the button
Automatic
starts blinking
Change or connect the sensor Automatic
1- Check wiring at unit supply
2- Contact your local electricity
terminals
supplier to ensure no modifications
have been made to your supply
Consult a ZPCE-approved technician
to check the sensor and operation of
the defrost cycle.
Cut power supply or press the
button
Cut power supply or press the button
by ‘Ofr5 => .’ and switch the regulator
on again by pressing
if dCP starts blinking
if dtd starts blinking (after stand
1- Check the main power line,
2- See with the electrical
Automatic
network supplier
Consult a ZPCE-approved technician
to replace the regulator
Consult a ZPCE-approved technician
and refer to the installation
instructions of the remote con trol
module
1- Purge hydraulic circuit
2- Consult a ZPCE-approved
technician to check the refrigerant
level
3- Consult a ZPCE-approved
technician to look for leaks and refill
refrigerant
(if less than 4 faults within an hour) or
by pressing the button
Cut off power
Automatic
Automatic
dBP starts blinking
if dHP
)
if dHP or
• Set control in “standby” by pressing for 3 seconds , is displayed for 5 s before a small red dot
appears.
Close the valves V2 and V3 of the BY-PASS.
Open valves V4 and V5 next to the unit (if present).
Drain the water condenser (RISK OF FROST) by unscrewing the two pool water inlet and outlet unions on
the side of the heat pump.
Lightly retighten the two unions to avoid any risk of foreign bodies entering the condenser.
Do not hermetically seal the unit (risk of condensation). A special-purpose ventilated cover is available
(optional accessory provided by ZPCE).
Incorrect winter storage automatically cancels the GUARANTEE.
7. MAINTENANCE INSTRUCTIONS Tasks to be carried out by a qualified and authorised person:
The following operations must be carried out at least once a year:
• Clean the evaporator at the back of the heat pump
- Never use a high-pressure cleaner for this operation -
• Check the settings.
• Check safety devices.
• Check sealing of the cooling circuit on the EdenPAC 6 & 8.
• Check electrical connections and terminals
(retighten the supply cable terminals).
• Check earth connections.
• Do not use solvents to clean the outside of your unit, PAC NET offers an optional specific cleaning kit.
(with a soft brush and gentle water spray).
All interventions must be carried out by persons who are qualified and authorised to work on this type of equipment. Before working on the appliance, ensure that the power supply is disconnected
and secured.
Warning! If the “Heating priority” function is connected, voltage may remain in the adjustment plate
8. RECYCLING THE PRODUCT
Please refer to the paragraph with the symbol at the end of the instructions.
16
9. ELECTRICAL DIAGRAMS
9.1 Electrical diagram EdenPAC single-phase
IMPORTANT
Elimination or shunting of one of the safety or remote control devices automatically cancels the GUARANTEE.
17
IMPORTANT
Elimination or shunting of one of the safety or remote control devices automatically cancels the GUARANTEE.
18
9.2 Electrical diagrams EdenPAC three-phase
IMPORTANT
Elimination or shunting of one of the safety or remote control devices automatically cancels the GUARANTEE.
19
IMPORTANT
Elimination or shunting of one of the safety or remote control devices automatically cancels the GUARANTEE.
For ongoing improvement, our products are subject to change without notice.
- Edition 09/2009
20
ADDITIONAL RECOMMENDATIONS
In relation with the Pressurised Equipment Directive (PED-97/23/CE)
I. Installation and maintenance
• Before beginning any installation, commissioning, operation or maintenance work, the persons responsible for these tasks must have read and understood all instructions and recommendations contained in the unit installation instructions as well as in the project technical file.
• The person responsible for final acceptance of the unit must carry out a visual inspection to detect any damage the unit may have suffered during transport: refrigeration circuit, electrical enclosure, frame and casing.
• The unit may not be installed close to:
- a heat source
- combustible materials
- the air duct outlet of an adjacent building.
• For certain appliances, it is essential to fit protection grids if the unit is installed in an area which is unprotected and easily accessible.
• The appliance may only be installed, commissioned, serviced and repaired by properly qualified persons in accordance with directives, laws, valid regulations and acceptable professional practice.
• During installation, repair and maintenance work, it is strictly prohibited to step on pipes and hoses as these could break and the escaping refrigerant could cause serious scalding.
• When servicing the appliance, the composition and state of heat carrying fluid must be checked, as well as the absence of any refrigerant.
• During the annual unit sealing test in accordance with valid legislation, the high and low pressure switches must be checked to ensure they are securely fastened to the refrigeration circuit and that they shut-off the electrical circuit when tripped.
• During maintenance work, ensure there are no traces of corrosion or oil around refrigeration components.
• Before beginning work on the refrigeration circuit, isolate the appliance and wait several minutes before removing the temperature or pressure sensors. Certain elements such as the compressor and associated piping may attain temperatures in excess of 100°C and high pressures with the consequent risk of severe scalding.
II. Repair
• All work on the refrigeration circuit must be carried out with total respect of valid safety regulations and acceptable professional practice: recuperation of refrigerant, nitrogen brazing, etc…
• All brazing work must be carried out by a qualified brazer/welder.
• In the case of units filled with R410A, refer to the specific indications in the installation instructions.
• This unit contains pressurized components, some of which may be manufactured by ZPCE, this is the case of piping elements. Only use the original spare parts indicated in the spare parts list to replace a defective refrigeration component.
• Replacement pipes must always be made of copper in compliance with standard NF EN 12735-1.
• Leak detection, pressure test:
- never use oxygen or dry air, risk of fire or explosion
- use dry nitrogen or the mixture of nitrogen and refrigerant indicated on the name plate
- The test pressure for both the high and low pressure circuits must not exceed 42 bar.
• The high pressure circuit pipes are made of copper and have a diameter equal to or greater than 1’’5/8. A certificate as indicated in §2.1 in compliance with standard NF EN 10204 will be requested from the supplier and filed in the installation technical documentation.
• The use of non-original spare parts, modifications to the refrigeration circuit, replacement of the refrigerant with a refrigerant type other than that indicated on the name plate, use of the appliance under conditions outside the application limits indicated in the associated documentation will result in a cancellation of the EC label and PED conformity and the person who carried out these modifications will be sole responsible for the consequences.
• The technical data relative to the safety requirements of the various applicable directives must be indicated on the name plate. This data must be recorded in the unit installation instructions which are included in the installation technical file:
- Model – code – serial number
- Max. and min. OT
- OP
- Year of manufacture
- EC label
- Manufacturer’s address
- Refrigerant and weight
- Electrical parameters
- Thermo-dynamic and acoustic performance.
CONFORMITY CERTIFICATE
EDENPAC SWIMMING POOL HEAT PUMPS
Are fully compliant with:
• ELECTROMAGNETIC COMPATIBILITY directive 89/336/CEE
• LOW VOLTAGE directive 73/23/CEE
The following harmonised standards have been applied:
NF EN 60335.1
NF EN 60335.2.40
NG
W
Your appliance is reaching the end of its working life. You would like to get rid of it or replace it.
Please do not throw it into the dustbin or into your local council’s selective sorting containers.
hen this symbol appears on a new appliance, it means that the equipment must not be thrown away and that it will be collected selectively so that it can be reused, recycled or recovered. Any substances it may contain which are potentially dangerous to the environment will be eliminated or neutralised.
You can give it to a community association who will be able to repair it and put it back into circulation.
If you buy a new one, you can take the old one to the store or ask the delivery man to take it back.
This is known as a “One-for-One” exchange.
Otherwise please take it to a waste collection centre, if your local council has set up a selective collection system for these products.
GIVE THE APPLIANCE TO A
COMMUNITY
TAKE THE USED DEVICE
DISTRIBUTOR WHEN
MAKI
BACK TO THE
A NEWPURCHASE
TAKE THE USED
DEVICE TO A WASTE
GB
Notes - Noten - Aantekening - Notas - Nota
Notes - Noten - Aantekening - Notas - Nota
Notes - Noten - Aantekening - Notas - Nota
Votre installateur - Your installer
Chauffage et déshumidification de piscines - Heating and dehumidification of pools
ZPCE - Boulevard de la Romanerie BP 90023 - 49180 Saint Barthélemy d’Anjou Cedex - France
Zodiac, la maîtrise des éléments.
Mondialement reconnu pour la qualité et la fiabilité de ses produits dans les secteurs de l’aéronautique et du nautisme, Zodiac engage son nom dans l’univers de la piscine pour vous offrir toute une gamme de piscines, nettoyeurs automatiques, systèmes de traitement d’eau, systèmes de chauffage et de déshumidification de piscines. En s’appuyant sur le savoir-faire technologique et l’expérience de PSA, Zodiac vous apporte la garantie d’appareils de très haut niveau tant dans leur conception que dans leurs performances. Un véritable gage d’efficacité et de tranquillité !
Zodiac, mastering the elements.
Renowned worldwide for the quality and reliability of its products in the aeronautical and marine sectors, Zodiac has now brought its expertise to swimming pools, to bring you a full range of pools, automatic pool cleaners, water treatment systems, heating and dehumidification units. Backed by PSA technology, expertise and experience, Zodiac brings you the reassurance of top quality equipment in terms of both design and performance. A real guarantee of efficiency and peace of mind !
Tél. +33 2 41 21 17 30 - Fax +33 2 41 21 12 26 - www.psa-zodiac.com
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