ZKTeco PB1030L, PB1030R, PB1060L, PB1060R, PB2012R Instructions Manual

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Automatic Barrier Gate Instructions
Version: 1.0 Date: August, 2016
Automatic Barrier Gate Instructions
contents
1.1 Appearance and Dimensions of the Chassis ....................................................................................... 2
1.2 Appearance and Dimensions of the Boom of the Barrier Gate ......................................................... 2
1.3 Chassis Components .................................................................................................................................... 4
1.4 Working Principles .................................................................................................................................... 4
1.5 Specification Parameters of Product Series ................................................................................................. 6
2.1 Installation Precautions ........................................................................................................................... 7
2.2 Cable Embedding ..................................................................................................................................... 7
2.2.1 Cable Embedding Procedure ...................................................................................................... 7
2.2.2 Cable Specifications ..................................................................................................................... 7
2.3 Civil Installation of the Chassis ............................................................................................................... 8
2.4 Boom Installation ...................................................................................................................................... 9
2.5 System Diagram ..................................................................................................................................... 11
3.1 Commissioning Preparations ................................................................................................................ 13
3.2 Commissioning Procedure .................................................................................................................... 13
3.3 Additional Functions (Optional) ................................................................................................................. 14
5.1 Maintenance Items ................................................................................................................................. 16
5.2 Maintenance Period ............................................................................................................................... 16
Automatic Barrier Gate Instructions
3 m (boom length, which can be extended to 3.8 m)
4 m (boom length, which can be extended to 4.8 m)
Chapter 1 Overview
1.1 Appearance and Dimensions of the Chassis
PB1000 and PB2000 series barrier gates are available currently. The chassis appearance of the two series differs greatly, where PB1000 series use the gray painted housing while PB2000 series use the stainless steel housing. Figure 1-1A shows the appearance and dimensions of the PB1030 chassis and Figure 1-1B shows the appearance and dimensions of the PB2030 chassis.
Figure 1-1A Dimensions of the PB1030 Chassis Figure 1-1B Dimensions of the PB2030 Chassis
1.2 Appearance and Dimensions of the Boom of the Barrier Gate
The PB1000 and PB2000 series chassis can be used in combination with different types of Straight booms, Figures 1-2A, 1-2B, 1-2C show the appearance and dimensions of different types of booms.
3m Straight Boom: 4m Straight Boom:
Figure 1-2A Figure 1-2B
Figure 1-2C
5 m (boom length, which can be extended to 5.8 m)
5m Straight Boom:
Automatic Barrier Gate Instructions
Automatic Barrier Gate Instructions
Loop Detector
(optional)
Speed reducer
Controller
ZKTeco 12 V power
supply (optional)
Motor
Air switch
Bottom amplification
Four expansion
bolts
Motor
Motor crank Air switch
Figure 1-3 Components inside the Chassis
1.4 Working Principles
The core of the barrier gate adopts the modular design and consists of five modules: bearing and precision platform, power subsystem (motor), sine speed reduction subsystem, compression spring-type moment balance subsystem, and electric control subsystem.
Platform: The barrier gate uses an independent bearing and precision platform, which is made of
rectangular steel with dimensions of 150 mm (L) x 50 mm (W) x 4-5 mm (T). Different installation holes are precisely processed using a numerical control machine on this platform. Other subsystems are installed around this platform and their precisions are controlled by this platform. The function of this platform is equivalent to the frame of a car.
Power subsystem: One motor and a matched speed reducer compose the power subsystem,
which is installed on the bearing and precision platform. Speed reducers with different reduction ratios can be replaced to change the output moment and rotation speed of the core.
Automatic Barrier Gate Instructions
Sine speed reduction subsystem: The sine speed reduction subsystem is composed of
constant-speed wheels and variable-speed wheels. It controls the falling speed of the boom. The speed is the lowest at the lifting start point and falling start point, and highest at the angle of 45 degrees.
Compression spring-type moment balance subsystem: One cam, one compression spring,
and one guide groove compose the compression spring-type moment balance subsystem. It can greatly relieve the pressure of motor output and prolong the service life of the motor.
Electric control subsystem: The electric control subsystem consists of two position detection
elements. The bearing and precision platform is processed using a numerical control machine, and therefore, the locations of the two position detection elements can be highly associated with the height of the sine speed reduction subsystem.
Automatic Barrier Gate Instructions
Appearance
Model
Boom Type
Standard Boom Length
Lifting/ Falling
Speed
Fastening
Mode
Note
Gray
appearance
series
PB1012L
Straight
boom
3 mthe expansion boom
can be extended to 3.8 m
1s
Chassis on
the left
The 3M standard configuration is not installed the expansion boom.
The standard configuration in China uses 220 V power input and national standard-complia nt plug. For orders placed outside China, specify whether the voltage is 110 V or 220 V as well as the plug specifications.
The following functions are optional for the 12 models above:
1.Cooling system
2.Heater system
3.Boom illuminator system
4.Bumping bounce back system
PB1012R
Straight
boom
3 mthe expansion boom
can be extended to 3.8 m
1s
Chassis on
the right
PB1030L
Straight
boom
4 mthe expansion boom
can be extended to 4.8 m
3s
Chassis on
the left
PB1030R
Straight
boom
4 mthe expansion boom
can be extended to 4.8 m
3s
Chassis on
the right
PB1060L
Straight
boom
5 mthe expansion boom
can be extended to 5.8 m
6s
Chassis on
the left
PB1060R
Straight
boom
5 mthe expansion boom
can be extended to 5.8 m
6s
Chassis on
the right
Stainless
steel silvery appearance
series
PB2012L
Straight
boom
3 mthe expansion boom
can be extended to 3.8 m
1s
Chassis on
the left
PB2012R
Straight
boom
3 mthe expansion boom
can be extended to 3.8 m
1s
Chassis on
the right
PB2030L
Straight
boom
4 mthe expansion boom
can be extended to 4.8 m
3s
Chassis on
the left
PB2030R
Straight
boom
4 mthe expansion boom
can be extended to 4.8 m
3s
Chassis on
the right
PB2060L
Straight
boom
5 mthe expansion boom
can be extended to 5.8 m
6s
Chassis on
the left
PB2060R
Straight
boom
5 mthe expansion boom
can be extended to 5.8 m
6s
Chassis on
the right
Automatic Barrier Gate Instructions
Chapter 2 Product Installation
2.1 Installation Precautions
1) Install the parking lot barrier gate on a level road. If the road level is a slope, a horizontal base should be built. In addition, the parking lot barrier gate system needs to be correctly wired and operated in accordance with the wiring diagram.
2) Adjust the spring based on the boom length to achieve moment balance for Automatic Barrier Gate prior to delivery. If the boom needs to be extended or cut due to on-site conditions, the spring strength needs to be re-adjusted to achieve balance. Otherwise, the motor will become very hot and the reduction gearbox will wear out excessively.
3) Do not remove and insert the wiring terminal when the device is not powered OFF. Otherwise, the barrier gate or system will be damaged easily.
4) Pay attention to wiring specifications of relevant terminals. Do not expose excess length of the metal part. Otherwise, short circuits or other faults may easily occur on the barrier gate during operation.
2.2 Cable Embedding
2.2.1 Cable Embedding Procedure
1. Route cables to be connected through protective sleeves in advance.
2. Use a tool to open a cable tray on the ground.
2.2.2 Cable Specifications
Protective sleeve: φ25, black Cable: Standard power wire, RVV3*1.0
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