General Specifications .................................................................................................................................. 7-8
BX-08CD3R Combination DC Input/Relay Output .................................................................................... 7-32
BX-xxCD3D1 Combination DC Input/Sinking DC Output ........................................................................ 7-34
BX-xxCD3D2 Combination DC Input/Sourcing DC Output ...................................................................... 7-37
BX-16CF3F2 Combination DC Input/DC Sourcing Output........................................................................7-40
Chapter 7: BRX Digital I/O Expansion Modules
Overview
One key feature of the BRX platform is its ability to expand its capability to fit your application solution.
One of the ways the BRX platform can do this is by using expansion modules that conveniently “Snap-on” to
the side of any BRX MPU. Once the expansion module has snapped in place it is automatically added to the
project and instantly adds additional I/O and features to the MPU with little to no additional setup required.
NOTE: To learn more about adding expansion units to the project, go to “Installing the Expansion I/O Modules” in
Chapter 1.
The digital expansion modules give you the ability to add additional discrete I/O as needed and are identified
as an input module, output module or combination input/output module. On the front panel of the digital
I/O expansion modules a color scheme and a symbol are used to denote the module type.
Most modules are available in 5, 8, 12, 16 or 32 point variations consisting of sink/source DC inputs/
outputs, AC inputs/outputs, relay outputs and combination modules.
The modules ship without wiring terminal blocks. This allows you to select the termination style that best
fits your application. There are several wiring options available, including screw terminal connectors, spring
clamp terminal connectors and pre-wired ZIPLink cable solutions.
More detailed information about the digital expansion modules along with specifications and wiring diagrams
follow in this chapter.
NOTE: When using relay expansion modules, adding 32 or more relay points requires you to perform a power
budget calculation. See Appendix C for more information.
7-2
BRX User Manual, 4th Edition, Rev. F
UPDATED
Module Types
Discrete Input Modules
Thirteen (13) discrete input modules are available in various DC and AC voltage ranges.
INPUT
X
BX-16ND3
Discrete input module faceplates have a blue terminal bar and symbol ⎍ for easy distinction
1C
from other module types. Listed in the table below are the five different types of input modules
0
1
available.
2
3
2C
4
5
6
7
3C
8
9
10
11
4C
12
13
14
15
Blue Label
for Input
Chapter 7: BRX Digital I/O Expansion Modules
Discrete Input Modules
IdentifierType8-Point12-Point16-Point32-Point
NF3
ND3
NB24VACBX-08NBBX-12NBBX-16NBN/A
NA120VACBX-08NABX-12NABX-16NAN/A
SIMSimulatorBX-08SIMN/AN/AN/A
3–5 VDC
Sink/Source
12–24 VDC
Sink/Source
BX-08NF3N/ABX-16NF3N/A
BX-08ND3BX-12ND3BX-16ND3BX-32ND3
Discrete Output Modules
Eighteen (18) discrete output modules are available in DC sinking, DC sourcing, AC voltage
OUTPUT
Y
BX-16TD1
and Relay type outputs. Discrete output module faceplates have a red terminal bar and symbol
1C
⎍ for easy distinction from other module types. Listed in the table below are the five different
Six (6) discrete input/output combo modules are available with DC sink/source inputs and
sink/source/relay outputs. The Input/Output faceplate terminal bar is in blue and red, with both the blue ⎍
and red ⎍ symbols to make it easy to distinguish between inputs and outputs and from other module types.
The BRX digital expansion modules ship without wiring terminals blocks. This allows you to select the
termination style that best fits your application. There are several wiring options available, including
removable screw terminal connectors, removable spring clamp terminal connectors and pre-wired ZIPLink
cable solutions.
Terminal Block Connectors
The terminal block connectors are provided in kits of multiple connectors that are easily ordered as a single
part number. There are 2 different types of kits to choose from; one kit for the five, eight and 12-point discrete
modules and one kit for the 16-point discrete modules. The five, eight and 12-point module kit includes
(3) 5-pin 5mm connectors. The 8-point modules will use only 2 of the 5-pin connectors, one (1) will not be
used. The 5 and 12-point modules will use all three connectors. The 16-point module kits include (2) 10-pin
3.81 mm connectors.
NOTE: 32-point modules are not compatible with terminal block connectors and require ZIPLink cables.
Chapter 7: BRX Digital I/O Expansion Modules
Terminal block kit part numbers and connector specifications are listed in the following tables.
BRX digital expansion modules can be quickly connected to convenient ZIPLink remote terminal blocks for
ease of wiring remote I/O devices. Your ZIPLink selection is dependent on the number of expansion module
terminal points. The following tables list the connector options.
8-Point BRX Digital Expansion Module ZIPLink Selector
Expansion
Module Part No.
BX-08ND3
BX-08NF3
BX-08NA
BX-08NB
BX-08TD1
BX-08TD2
BX-08TR
BX-08TRZ
BX-08TA
BX-08CD3R
* Select the cable length: Blank = 0.5 m, -1 = 1.0 m, -2 = 2.0 m.
Available pigtail cables: ZL-BXEM-CBL10-1P = 1.0 m, ZL-BXEM-CBL10-2P = 2.0 m.
ZIPLink Module
Feedthrough
ZIPLink Module Part
No.
ZL-RTB20,
(standard)
-OR-
ZL-RTB20-1
(compact)
Qty
Needed
1
ZIPLink Cable
Part No.*
ZL-BXEM-CBL10
ZL-BXEM-CBL10-1
ZL-BXEM-CBL10-2
Qty
Needed
1
7-6
BRX User Manual, 4th Edition, Rev. F
UPDATED
Chapter 7: BRX Digital I/O Expansion Modules
12 & 5-Point BRX Digital Expansion Module ZIPLink Selector
Expansion
Module Part No.
BX-12ND3
BX-12NA
BX-12NB
BX-12TD1
BX-12TD2
BX-12TR
BX-05TRS
BX-12TA
BX-12CD3D1
BX-12CD3D2
* Select the cable length: Blank = 0.5 m, -1 = 1.0 m, -2 = 2.0 m.
Available pigtail cables: ZL-BXEM-CBL15-1P = 1.0 m, ZL-BXEM-CBL15-2P = 2.0 m.
ZIPLink Module
Feedthrough
ZIPLink Module Part
No.
ZL-RTB20 (standard)
-OR-
ZL-RTB20-1 (compact)
Qty
Needed
1
16-Point BRX Digital Expansion Module ZIPLink Selector
Expansion
Module Part No.
BX-16ND3
BX-16NF3Feedthrough
BX-16NA
BX-16NB
BX-16TD1
BX-16TD2
BX-16TF2
BX-16TR
BX-16TRZ
BX-16CD3D1
BX-16CD3D2
BX-16CF3F2
* Select the cable length: Blank = 0.5 m, -1 = 1.0 m, -2 = 2.0 m.
Available pigtail cables: ZL-BXEM-CBL20-1P = 1.0 m, ZL-BXEM-CBL20-2P = 2.0 m.
ZIPLink Module
SensorZL-LTB16-24-11
Feedthrough
Feedthrough
Feedthrough
Relay (Sourcing)
Relay (Sinking)
Feedthrough
Feedthrough
ZIPLink Module Part
No.
ZL-RTB20 (standard)
-OR-
ZL-RTB20-1 (compact)
ZL-RRL16-24-1
ZL-RRL16W-24-1
ZL-RRL16F-24-1
ZL-RRL16HDF-24-1
ZL-RRL16-24-2
ZL-RRL16W-24-2
ZL-RRL16F-24-2
ZL-RRL16HDF-24-2
ZL-RTB20 (standard)
-OR-
ZL-RTB20-1 (compact)
Qty
Needed
1
1
1
1
ZIPLink Cable
Part No.*
ZL-BXEM-CBL15
ZL-BXEM-CBL15-1
ZL-BXEM-CBL15-2
ZIPLink Cable
Part No.*
ZL-BXEM-CBL20
ZL-BXEM-CBL20-1
ZL-BXEM-CBL20-2
Qty
Needed
1
Qty
Needed
1
32-Point BRX Digital Expansion Module ZIPLink Selector
Expansion
Module Part No.
BX-32ND3
BX-32TD2
* Select the cable length: Blank = 0.5 m, -1 = 1.0 m, -2 = 2.0 m.
Available pigtail cables: ZL-D24-CBL20-1P = 1.0 m, ZL-D24-CBL20-2P = 2.0 m.
Suffix -X indicates 45° cable connector angle. Non -X indicates 180° cable connector angle.
BRX User Manual, 4th Edition, Rev. F
ZIPLink Module
SensorZL-LTB32-24-11
Feedthrough
Feedthrough
ZIPLink Module Part
No.
ZL-RTB40 (standard)
-OR-
ZL-RTB40-1 (compact)
Qty
Needed
1BX-32TD1
ZIPLink Cable
Part No.*
ZL-D24-CBL40
ZL-D24-CBL40-1
ZL-D24-CBL40-2
Qty
Needed
1
7-7
Chapter 7: BRX Digital I/O Expansion Modules
To remove, depress
General Specifications
All BRX digital expansion modules have the same general specifications listed in the table below.
General Specifications
Operating
Temperature
Storage Temperature-20° to 85°C (-4° to 185°F)
Humidity5 to 95% (non-condensing)
Environmental AirNo corrosive gases permitted
VibrationIEC60068-2–6 (Test Fc)
ShockIEC60068-2-27 (Test Ea)
Enclosure TypeOpen Equipment
Noise ImmunityNEMA ICS3-304
EU DirectiveSee the “EU Directive” topic in the Help File
Agency Approvals
Module Installation
0° to 60°C (32° to 140°F)
UL 61010-2 - UL File # E185989 Canada and
USA
CE Compliant EN61131-2
WARNING: Do not apply field power until the following steps are completed. The BRX expansion modules are
NOT hot swappable.
To install an expansion module, remove the connector cover on the right side of the MPU or expansion
module to which the new module is to be connected. Align the expansion connectors, insert the module until
you hear a “click”, indicating the module expansion connectors have engaged.
To Install, remove
1
Connector Cover
PWR
RUN
RUN
TERM
STOP
ERR
TX
RX
LNK
ACT
Align
expansion
connectors, insert,
and listen for “click”
as the lock engages
To remove an expansion module locate the two disengagement levers. One is located at the top of the of the
disengagement plungers
at top and bottom
of module
2
expansion module and a second one at the bottom of the expansion module. Firmly drawing the top and
bottom disengagement levers forward at the same time will release the locking mechanism and disengage the
unit from the system.
7-8
NOTE: Allow a minimum of 45mm (1.75 in) to the right of MPU chassis or any subsequent expansion modules for
mounting and dismounting of the modules.
BRX User Manual, 4th Edition, Rev. F
C
US
X
Sourcing Input
All Expansion units with 3.3-5 VDC inputs – NF3
Sinking Input
X
UPDATED
Chapter 7: BRX Digital I/O Expansion Modules
BX-xxNF3 Sinking/Sourcing 3–5 VDC Input
INPUT
BX-08NF3
U
L
R
1C
0
1
X
2
3
2C
4
5
X
6
7
BX-08NF3
Input Module
8-pt, 3–5 VDC
Sink/Source
Terminal Blocks or
ZIPLink Cable
Sold Separately
We recommend using prewired ZIPLink
cables and connection modules.
If you wish to hand-wire your module,
a removable terminal block is available.
See Wiring Termination Selection in this
chapter for all options.
INPUT
1C
0
1
2
3
2C
4
5
6
7
X
3C
8
9
10
11
4C
12
13
14
15
BX-16NF3
BX-16NF3
Input Module
16-pt, 3–5 VDC
Sink/Source
Terminal Blocks or
ZIPLink Cable
Sold Separately
Discrete Input Specifications
BX-08NF3BX-16NF3
Input TypeSink/Source
Inputs per Module 816
2 (4
Commons
Nominal Voltage Range3–5 VDC
Input Voltage Range2–6 VDC
Maximum Voltage6VDC
Input Impedance870Ω @ 5VDC
Input Current (typical)6mA @ 5VDC
Maximum Input Current8mA @ 6VDC
Heat Dissipation0.6 W Max1.1 W Max
ON Voltage Level> 2.0 VDC
OFF Voltage Level< 0.8 VDC
Minimum ON Current1.2 mA (2V required-guarantee ON state)
Maximum OFF Current 0.5 mA
OFF-ON Response2ms
ON-OFF Response2ms
Status IndicatorsLogic Side, Green
Software Version Required
IMPORTANT!
Note: This device cannot be Hot Swapped.
points/common
Isolated
Do-more! Designer
version 2.0 or later
Hot-Swapping Information
)
4 (4
points/common
Isolated
Do-more! Designer
version 2.8 or later
)
Discrete Input Wiring Diagrams
nC
0
1
2
3
nC
0
1
2
3
BRX User Manual, 4th Edition, Rev. F
Sinking
Sourcing
Internal Circuitry
Logical Input
IN
COM
7-9
Chapter 7: BRX Digital I/O Expansion Modules
C
US
BX-xxND3 Sinking/Sourcing 12–24 VDC Input
U
L
R
INPUT
1C
0
1
X
2
3
2C
4
5
X
6
7
BX-08ND3
BX-08ND3
Input Module
8-pt, 12–24 VDC
Sink/Source
Terminal Blocks or
ZIPLink Cable
Sold Separately
INPUT
1C
0
1
X
2
3
2C
4
5
X
6
7
3C
8
9
X
10
11
BX-12ND3
BX-12ND3
Input Module
12-pt, 12–24 VDC
Sink/Source
Terminal Blocks or
ZIPLink Cable
Sold Separately
INPUT
1C
0
1
2
3
2C
4
5
6
7
X
3C
8
9
10
11
4C
12
13
14
15
BX-16ND3
BX-16ND3
Input Module
16-pt, 12–24 VDC
Sink/Source
Terminal Blocks or
ZIPLink Cable
Sold Separately
INPUT
A B
X
0
4
1
5
2
6
3
7
1C
1C
8
12
9
13
10
14
11
15
2C
2C
16
20
17
21
18
22
19
23
3C
3C
24
28
25
29
26
30
27
31
4C
4C
BX-32ND3
BX-32ND3
Input Module
32-pt, 12–24 VDC
Sink/Source
ZIPLink Cable
Sold Separately
We recommend using prewired ZIPLink
cables and connection modules.
See Wiring Termination Selection in this
chapter for all options.
IMPORTANT!
Hot-Swapping Information
Note: This device cannot be Hot Swapped.
7-10
BRX User Manual, 4th Edition, Rev. F
Chapter 7: BRX Digital I/O Expansion Modules
Sinking Input
X
X
Sourcing Input
12-24 VDC
All Expansion units with 12-24 VDC inputs – ND3
BX-xxND3 Sinking/Sourcing 12–24 VDC Input, continued
Discrete Input Specifications
BX-08ND3BX-12ND3BX-16ND3BX-32ND3
Input TypeSink/Source
Inputs per Module 8121632
Commons (Isolated)2344
Points per Common4448
Nominal Voltage Range12–24 VDC
Input Voltage Range9–30 VDC
Maximum Voltage30VDC
Input Impedance3kΩ @ 24VDC8kΩ @ 24VDC
Input Current (typical)8mA @ 24VDC3mA @ 24VDC
Maximum Input Current12mA @ 30VDC6mA @ 30VDC
Heat Dissipation3.1 W Max4.7 W Max6.1 W Max6.2 W Max
ON Voltage Level> 9.0 VDC> 9.0 VDC
OFF Voltage Level< 2.0 VDC< 2.0 VDC
Minimum ON Current5.0 mA (9V required to guarantee ON state)
Maximum OFF Current2.0 mA1.5 mA
OFF-ON Response2ms
ON-OFF Response2ms
Status Indicators
Software Version RequiredDo-more! Designer version 2.0 or later
Logic Side, Green (32-point module has 16 LEDs for half of inputs,
switchable via A/B switch)
3.0 mA (9V required to
guarantee ON state)
Do-more! Designer
version 2.3 or later
Discrete Input Wiring Diagrams for 8, 12 and 16-point modules
nC
0
1
2
3
nC
Internal Circuitry
0
1
2
3
Sinking
Sourcing
IN
COM
Logical Input
BRX User Manual, 4th Edition, Rev. F
7-11
Chapter 7: BRX Digital I/O Expansion Modules
Sink
Sink
Sink
Sink
BX-xxND3 Sinking/Sourcing 12–24 VDC Input, continued
Discrete Input Wiring Diagrams, 32-point module
Source
+
+12-24V
Source
+
+12-24V
4
0
5
1
6
+
+
2
7
3
1C
1C
12
8
13
9
14
10
15
11
2C
2C
20
16
21
17
22
18
23
19
3C
3C
28
24
29
25
30
26
31
27
4C
4C
Source
+
+12-24V
Source
+
+
+
+12-24V
7-12
BRX User Manual, 4th Edition, Rev. F
BX-xxNB 12–24 VAC Input
U
C
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Chapter 7: BRX Digital I/O Expansion Modules
L
R
INPUT
1C
0
1
X
2
3
2C
4
5
X
6
7
BX-08NB
BX-08NB
Input Module
8-pt, 12–24 VAC
INPUT
1C
0
1
X
2
3
2C
4
5
X
6
7
3C
8
9
X
10
11
BX-12NB
BX-12NB
Input Module
12-pt, 12–24 VAC
INPUT
1C
0
1
2
3
2C
4
5
6
7
X
3C
8
9
10
11
4C
12
13
14
15
BX-16NB
BX-16NB
Input Module
16-pt, 12–24 VAC
Terminal Blocks
or ZIPLink Cables
Sold Separately
We recommend using prewired ZIPLink cables and
connection modules.
If you wish to hand-wire your module, a removable
terminal block is available. See Wiring Termination
Selection in this chapter for all options.
Minimum ON Current5.0 mA (9V required-guarantee ON state)
Maximum OFF Current 2.0 mA
OFF-ON Response10ms
ON-OFF Response10ms
Status IndicatorsLogic Side, Green
Software Version RequiredDo-more! Designer version 2.0 or later
Discrete Input Wiring Diagram
nC
0
1
2
3
VAC
Internal Circuitry
Logical Input
IN
COM
7-14
BRX User Manual, 4th Edition, Rev. F
BX-xxNA 120–240 VAC Input
C
US
INPUT
1C
0
1
X
2
3
2C
4
5
X
6
7
BX-08NA
BX-12NA
INPUT
Chapter 7: BRX Digital I/O Expansion Modules
U
L
R
INPUT
1C
1C
0
1
X
2
3
2C
4
5
X
6
7
3C
8
9
X
10
11
BX-16NA
0
1
2
3
2C
4
5
6
7
X
3C
8
9
10
11
4C
12
13
14
15
Terminal Blocks
or ZIPLink Cables
Sold Separately
BX-08NA
Input Module
8-pt, 120–240 VAC
We recommend using prewired ZIPLink cables
and connection modules.
If you wish to hand-wire your module, a
removable terminal block is available. See
Wiring Termination Selection in this chapter for
all options.
Software Version RequiredDo-more! Designer version 2.0 or later
9mA @ 120VAC,
13mA @ 220VAC
14mA @ 120VAC,
20mA @ 220VAC
Discrete Input Wiring Diagram
nC
0
1
2
3
COM
120-240 VAC
Internal Circuitry
IN
Logical Input
7-16
BRX User Manual, 4th Edition, Rev. F
BX-08SIM Simulator Input
U
C
US
L
R
Chapter 7: BRX Digital I/O Expansion Modules
INPUT
OFFON
BX-08SIM
Discrete Input Specifications
0
1
2
3
X
4
5
6
7
IMPORTANT!
Input TypeSimulator
Inputs per Module 8
Heat Dissipation0.2 W Max
Status IndicatorsLogic Side, Green
Software Version Required
Hot-Swapping Information
Note: This device cannot be Hot Swapped.
Do-more! Designer
version 2.3 or later
BRX User Manual, 4th Edition, Rev. F
7-17
Chapter 7: BRX Digital I/O Expansion Modules
C
US
BX-xxTD1 Sinking 12–24 VDC Output
U
L
R
OUTPUT
1C
0
1
Y
2
3
2C
4
5
Y
6
7
BX-08TD1
BX-08TD1
Output Module
8-pt, 12–24 VDC
Sinking
Terminal Blocks or
ZIPLink Cable
Sold Separately
OUTPUT
1C
0
1
Y
2
3
2C
4
5
Y
6
7
3C
8
9
Y
10
11
BX-12TD1
BX-12TD1
Output Module
12-pt, 12–24 VDC
Sinking
Terminal Blocks or
ZIPLink Cable
Sold Separately
OUTPUT
1C
0
1
2
3
2C
4
5
6
7
Y
3C
8
9
10
11
4C
12
13
14
15
BX-16TD1
BX-16TD1
Output Module
16-pt, 12–24 VDC
Sinking
Terminal Blocks or
ZIPLink Cable
Sold Separately
OUTPUT
A B
Y
0
4
1
5
2
6
3
7
1C
1V
8
12
9
13
10
14
11
15
2C
2V
16
20
17
21
18
22
19
23
3C
3V
24
28
25
29
26
30
27
31
4C
4V
BX-32TD1
BX-32TD1
Output Module
32-pt, 12–24 VDC
Sinking
ZIPLink Cable
Sold Separately
We recommend using prewired ZIPLink
cables and connection modules.
See Wiring Termination Selection in this
chapter for all options.
IMPORTANT!
Hot-Swapping Information
Note: This device cannot be Hot Swapped.
7-18
BRX User Manual, 4th Edition, Rev. F
Chapter 7: BRX Digital I/O Expansion Modules
Y
Sinking Output
BX-xxTD1 Sinking 12–24 VDC Output, continued
Discrete Output Specifications
BX-08TD1BX-12TD1BX-16TD1BX-32TD1
Output TypeSinking
Outputs per Module 8121632
Commons (Isolated)2344
Points per Common4448
Maximum Current per Common2A
Nominal Voltage Range12–24 VDC
Operating Voltage Range5–36 VDC
Maximum Voltage36VDC
Minimum Output Current0.1 mA @ 24VDC
Maximum Output (Load) Current0.5 A per output, no derating over temperature range
Maximum Inrush Current5A for 50ms
Maximum Leakage Current10µA
Heat Dissipation1.0 W Max1.4 W Max1.6 W Max3.2 W Max
ON Voltage Drop0.05 VDC
OFF-ON Response< 5ms
ON-OFF Response< 2ms
Maximum Switching Frequency143Hz
Overcurrent ProtectionN/A
Fuse TypeUser-supplied external fuse
Status Indicators
Software Version RequiredDo-more! Designer version 2.0 or later
Logic Side, Green (32-point module has 16 LEDs for half
of outputs, selectable via A/B switch)
Do-more!
Designer
version 2.3
or later
Discrete Output Wiring Diagram for 8, 12 and 16-point modules
nC
LOAD
LOAD
LOAD
LOAD
BRX User Manual, 4th Edition, Rev. F
0
1
2
3
Logic
Output
OUTPUT
LOAD
COM
12-24 VDC
7-19
Chapter 7: BRX Digital I/O Expansion Modules
BX-xxTD1 Sinking 12–24 VDC Output, continued
Discrete Output Wiring Diagrams, 32-point module
12-24 VDC
12-24 VDC
12-24 VDC
1C
2C
3C
0
1
2
3
8
9
10
11
16
17
18
19
24
25
4
5
6
7
1V
12
13
14
15
2V
20
21
22
23
3V
28
29
12-24 VDC
4C
26
27
30
31
4V
7-20
BRX User Manual, 4th Edition, Rev. F
BX-xxTD2 Sourcing 12–24 VDC Output
U
C
US
Chapter 7: BRX Digital I/O Expansion Modules
L
R
OUTPUT
1C
0
1
Y
2
3
2C
4
5
Y
6
7
BX-08TD2
BX-08TD2
Output Module
8-pt, 12–24 VDC
Sourcing
Terminal Blocks or
ZIPLink Cable
Sold Separately
OUTPUT
1C
0
1
Y
2
3
2C
4
5
Y
6
7
3C
8
9
Y
10
11
BX-12TD2
BX-12TD2
Output Module
12-pt, 12–24 VDC
Sourcing
Terminal Blocks or
ZIPLink Cable
Sold Separately
OUTPUT
1C
0
1
2
3
2C
4
5
6
7
Y
3C
8
9
10
11
4C
12
13
14
15
BX-16TD2
BX-16TD2
Output Module
16-pt, 12–24 VDC
Sourcing
Terminal Blocks or
ZIPLink Cable
Sold Separately
OUTPUT
A B
Y
0
4
1
5
2
6
3
7
1C
1V
8
12
9
13
10
14
11
15
2C
2V
16
20
17
21
18
22
19
23
3C
3V
24
28
25
29
26
30
27
31
4C
BX-32TD2
4V
BX-32TD2
Output Module
32-pt, 12–24 VDC
Sourcing
ZIPLink Cable
Sold Separately
We recommend using prewired ZIPLink
cables and connection modules.
See Wiring Termination Selection in this
chapter for all options.
BRX User Manual, 4th Edition, Rev. F
IMPORTANT!
Hot-Swapping Information
Note: This device cannot be Hot Swapped.
7-21
Chapter 7: BRX Digital I/O Expansion Modules
Y
Sourcing Output
BX-xxTD2 Sourcing 12–24 VDC Output, continued
Discrete Output Specifications
BX-08TD2BX-12TD2BX-16TD2BX-32TD2
Output TypeSourcing
Outputs per Module 8121632
Commons (Isolated)2344
Points per Common4448
Maximum Current per Common2A
Nominal Voltage Range12–24 VDC
Operating Voltage Range5–36 VDC
Maximum Voltage36VDC
Minimum Output Current0.1 mA @ 24VDC
Maximum Output (Load) Current0.5 A per output, no derating over temperature range
Maximum Inrush Current5A for 50ms
Maximum Leakage Current10µA
Heat Dissipation1.0 W Max1.4 W Max1.6 W Max3.2 W Max
ON Voltage Drop0.05 VDC
OFF-ON Response< 5ms
ON-OFF Response< 2ms
Maximum Switching Frequency143Hz
Overcurrent ProtectionN/A
Fuse TypeUser-supplied external fuse
Status Indicators
Software Version RequiredDo-more! Designer version 2.0 or later
Logic Side, Green (32-point module has 16 LEDs for
half of outputs, selectable via A/B switch)
Do-more!
Designer
version 2.3
or later
7-22
Discrete Output Wiring Diagram for 8, 12 and 16-point modules
nC
LOAD
LOAD
LOAD
LOAD
BRX User Manual, 4th Edition, Rev. F
0
1
2
3
Logic
Output
12-24 VDC
COM
OUTPUT
LOAD
Chapter 7: BRX Digital I/O Expansion Modules
BX-xxTD2 Sourcing 12–24 VDC Output, continued
Discrete Output Wiring Diagrams, 32-point module
12-24 VDC
12-24 VDC
12-24 VDC
1C
10
2C
16
17
18
19
3C
24
25
0
1
2
3
8
9
11
4
5
6
7
1V
12
13
14
15
2V
20
21
22
23
3V
28
29
12-24 VDC
26
27
4C
30
31
4V
BRX User Manual, 4th Edition, Rev. F
7-23
Chapter 7: BRX Digital I/O Expansion Modules
C
US
Y
Sourcing Output
BX-16TF2 Sourcing 3–5 VDC Output
Discrete Output Specifications
OUTPUT
BX-16TF2
U
L
R
1C
0
1
2
3
2C
4
5
6
Terminal Blocks
7
3C
8
9
10
11
4C
12
13
14
15
or ZIPLink Cables
Sold Separately
Y
Output TypeSourcing
Outputs per Module16
Commons4
Maximum Current per Common96mA
Power SupplyInternal +5VDC
Peak Voltage5.5 VDC
Minimum Output Current0 µA
Maximum Output Current
Maximum Leakage Current10µA
Heat Dissipation1.2 W Max
ON Voltage Drop0.05 VDC
ON-OFF Response<2ms
OFF-ON Response<5ms
Fuses, Overcurrent ProtectionN/A
Backplane Power Consumption0.9 W
Status IndicatorsLogic Side, Green
Software Version RequiredDo-more! Designer version 2.8 or later
NEW
24mA per output, no derating over
temperature range
We recommend using prewired ZIPLink cables
and connection modules.
If you wish to hand-wire your module, a
removable terminal block is available. See
Wiring Termination Selection in this chapter for
all options.
IMPORTANT!
Hot-Swapping Information
Note: This device cannot be Hot Swapped.
Discrete Output Wiring Diagram
LOAD
LOAD
LOAD
LOAD
nC
0
1
2
3
Internal 5VDC
power to outputs
7-24
BRX User Manual, 4th Edition, Rev. F
BX-xxTR Relay Output
C
US
Chapter 7: BRX Digital I/O Expansion Modules
U
L
R
OUTPUT
1C
0
1
Y
2
3
2C
4
5
Y
6
7
BX-08TR
BX-08TR
Output Module 8-pt,
Relay Form A (SPST)
We recommend using prewired ZIPLink cables
and connection modules.
If you wish to hand-wire your module, a
removable terminal block is available. See
Wiring Termination Selection in this chapter for
all options.
OUTPUT
1C
0
1
Y
2
3
2C
4
5
Y
6
7
3C
8
9
Y
10
11
BX-12TR
BX-12TR
Output Module 12-pt,
Relay Form A (SPST)
IMPORTANT!
OUTPUT
1C
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Terminal Blocks
or ZIPLink Cables
Sold Separately
2C
Y
3C
4C
BX-16TR
BX-16TR
Output Module 16-pt,
Relay Form A (SPST)
Hot-Swapping Information
Note: This device cannot be Hot Swapped.
NOTE: When using relay expansion modules, adding 32 or more relay points requires you to perform a power
budget calculation. See Appendix C for more information.
BRX User Manual, 4th Edition, Rev. F
7-25
Chapter 7: BRX Digital I/O Expansion Modules
Y
Relay Output
PLC with Relay,form A – R and Expansion with Relay,form A, – TR
Software Version RequiredDo-more! Designer version 2.0 or later
12–48 VDC
24–240 VAC
5–60 VDC
5–264 VAC
1µA (DC),
300µA (AC) due to RC snubber circuit
5 Million Operations
120,000 Operations
Relay Output Wiring Diagram
nC
LOAD
LOAD
LOAD
LOAD
0
1
2
3
Internal Circuitry
Logic
Output
24-240 VAC
12-48 VDC
COM
OUTPUT
LOAD
7-26
BRX User Manual, 4th Edition, Rev. F
C
US
Y
Relay Output
NEW
BX-xxTRZ Relay Output
Chapter 7: BRX Digital I/O Expansion Modules
OUTPUT
OUTPUT
1C
1C
0
0
1
1
Y
Y
2
2
3
3
2C
2C
4
4
5
5
Y
Y
6
6
7
7
BX-08TR
BX-08TRZ
BX-08TRZ
Output Module 8-pt,
Relay Form A (SPST)
No surge suppression
Terminal Blocks or
ZIPLink Cable
Sold Separately
U
L
R
BX-16TRZ
Output Module 16-pt,
Relay Form A (SPST)
No surge suppression
Terminal Blocks or
ZIPLink Cable
Sold Separately
OUTPUT
BX-16TRZ
Discrete Output Specifications
BX-08TRZBX-16TRZ
1C
0
1
2
3
2C
4
5
6
7
Y
3C
8
9
10
11
4C
12
13
14
15
Output TypeRelay, Form A (SPST)
Outputs per Module816
Commons
2 (4pts / common)
Isolated
4 (4pts / common)
Isolated
Surge SuppressionNo
Maximum Current per Common8A
Nominal Voltage Range5–48 VDC, 24–240 VAC
Operating Voltage Range5–60 VDC, 18–264 VAC
Maximum Voltage60VDC, 264VAC
Minimum Output Current0.1 mA @ 24VDC
Maximum Output Current2A
Maximum Inrush Current5A for 50ms
Maximum Leakage Current1nA
Heat Dissipation4.9 W Max9.8 W Max
Backplane Power Consumption1.7 W3.4 W
ON Voltage Drop0.2 Vmax
Relay Cycle Life
Mechanical Endurance
Electrical Endurance
5 Million Operations
120,000 Operations
Status IndicatorsLogic Side, Green
Software Version RequiredDo-more! Designer version 2.8 or later
IMPORTANT!
Hot-Swapping Information
We recommend using prewired ZIPLink
cables and connection modules.
If you wish to hand-wire your module,
a removable terminal block is available.
See Wiring Termination Selection in this
chapter for all options.
Relay Output Wiring Diagram
nC
LOAD
LOAD
LOAD
LOAD
0
1
2
3
Note: This device cannot be Hot Swapped.
BRX User Manual, 4th Edition, Rev. F
7-27
Chapter 7: BRX Digital I/O Expansion Modules
C
US
Y
Relay Output
C
PLC with Relay,form A – R and Expansion with Relay,form A, – TR
BX-05TRS Relay Output
U
L
OUTPUT
1C
NO
NC
2C
NO
NC
3C
Y
NO
NC
4C
NO
NC
5C
NO
NC
BX-05TRS
We recommend using prewired ZIPLink cables
and connection modules.
If you wish to hand-wire your module, a
removable terminal block is available. See
Wiring Termination Selection in this chapter for
all options.
R
Terminal Blocks
or ZIPLink Cables
Sold Separately
Discrete Output Specifications
Output TypeRelay, Form C (SPDT)
Outputs per Module5
Commons5 Isolated
Maximum Current per Common2A
Nominal Voltage Range
Operating Voltage Range
Maximum Voltage60VDC, 264VAC
Minimum Output Current0.1 mA @ 24V AC/DC
Maximum Output Current2A
Maximum Inrush Current5A for 50ms
Maximum Leakage Current
Heat Dissipation3.8 W Max
ON Voltage Drop> 0.2 Vmax
ON-OFF Response<10ms
OFF-ON Response<10ms
Fuse TypeUser-supplied external fuse
Maximum Switching Frequency10Hz
Relay Cycle Life
Mechanical Endurance
Electrical Endurance
Status IndicatorsLogic Side, Green
Software Version RequiredDo-more! Designer version 2.0 or later
12–48 VDC
24–240 VAC
5–60 VDC
5–264 VAC
1µA (DC),
300µA (AC) due to RC snubber circuit
10 Million Operations
50,000 Operations
IMPORTANT!
Hot-Swapping Information
Note: This device cannot be Hot Swapped.
NOTE: When using relay expansion modules, adding 32 or more relay points requires you to perform a power
budget calculation. See Appendix C for more information.
Relay Output Wiring Diagram
Internal Circuitry
nC
LOAD
LOAD
NO
NC
Logic
Output
24-240 VA
12-48 VDC
COM
OUTPUT
LOAD
7-28
BRX User Manual, 4th Edition, Rev. F
C
US
Y
Relay Output
NEW
BX-05TRS-1 Relay Output
U
L
OUTPUT
OUTPUT
1C
1C
NO
NO
NC
NC
2C
2C
NO
NO
NC
NC
3C
3C
Y
NO
Y
NO
NC
NC
4C
4C
NO
NO
NC
NC
5C
5C
NO
NO
NC
NC
BX-05TRS
BX-05TRS-1
NOTE: This device does not support
ZIPLink Wiring Systems.
NOTE: When using relay expansion modules, adding 32 or more relay points requires you to perform a power
budget calculation. See Appendix C for more information.
Relay Output Wiring Diagram
nC
LOAD
LOAD
BRX User Manual, 4th Edition, Rev. F
NO
NC
7-29
Chapter 7: BRX Digital I/O Expansion Modules
U
C
US
BX-xxTA 120–240 VAC Output
L
R
OUTPUT
1C
0
1
Y
2
3
2C
4
5
Y
6
7
BX-08TA
BX-08TA
Output Module
8-pt, 120–240 VAC
OUTPUT
1C
0
1
Y
2
3
2C
4
5
Y
6
7
3C
8
9
Y
10
11
BX-12TA
BX-12TA
Output Module
12-pt, 120–240 VAC
Terminal Blocks
or ZIPLink Cables
Sold Separately
We recommend using prewired ZIPLink cables and
connection modules.
If you wish to hand-wire your module, a removable
terminal block is available. See Wiring Termination
Selection in this chapter for all options.
Current DeratingLinear by Common: 2A @ 25°C - 1A @ 60°C
Maximum Inrush Current5A for 50ms
Maximum Leakage Current1µA
Heat Dissipation4.8 W Max7.1 W Max
ON Voltage Drop2.5 Vmax
ON-OFF Response <10ms
OFF-ON Response<10ms
Fuse TypeUser-supplied external fuse
Status IndicatorsLogic Side, Green
Software Version RequiredDo-more! Designer version 2.0 or later
Chapter 7: BRX Digital I/O Expansion Modules
Triac Output Wiring Diagram
LOAD
LOAD
LOAD
LOAD
nC
BX-xxTA Derating Chart
2.50
2.25
2.00
1.75
1.50
1.25
1.00
0.75
0.50
0.25
0.00
25°C30°C35°C40°C45°C50°C55°C60°C
Amps
Internal Circuitry
COM
0
1
2
3
Logic
Output
OUTPUT
120-240 VAC
LOAD
BRX User Manual, 4th Edition, Rev. F
7-31
Chapter 7: BRX Digital I/O Expansion Modules
U
C
BX-08CD3R Combination DC Input/Relay Output
The BX-08CD3R Combination DC Input/Relay Output Expansion Module provides a total of eight (8)
points; four (4) 12–24 VDC sink/source inputs and four (4) Form A (SPST) relay outputs.
Module Specifications
L
R
US
Heat Dissipation4.1 W Max
Status IndicatorsLogic Side, Green
Software Version RequiredDo-more! Designer version 2.0 or later
BX-08CD3R
We recommend using prewired ZIPLink cables
and connection modules.
If you wish to hand-wire your module, a
removable terminal block is available. See
Wiring Termination Selection in this chapter for
all options.
IMPORTANT!
Note: This device cannot be Hot Swapped.
1C
0
1
X
2
3
1C
0
1
Y
2
3
Hot-Swapping Information
Terminal Blocks
or ZIPLink Cables
Sold Separately
Discrete Input Specifications
Input TypeSink/Source
Inputs per Module 4
Nominal Voltage Range12–24 VDC
Input Voltage Range9–30 VDC
Maximum Voltage30VDC
Commons1 (4 points/common)
Input Current (typical)8mA @ 24VDC
Maximum Input Current12mA @ 30VDC
Input Impedance3kΩ @ 24VDC
ON Voltage Level> 9.0 VDC
OFF Voltage Level< 2.0 VDC
Minimum ON Current
Maximum OFF Current 2.0 mA
OFF-ON Response2ms
ON-OFF Response2ms
5.0 mA
(9V required-guarantee ON state)
Discrete Output Specifications
Output TypeRelay, Form A (SPST)
Outputs per Module 4
Commons1 (4 points/common)
Maximum Current per Common8A
Nominal Voltage Range
Operating Voltage Range
Maximum Voltage60VDC, 264VAC
Minimum Output Current0.1 mA @24VDC
Maximum Output Current2A
Maximum Inrush Current5A for 50ms
Maximum Leakage Current1µA
ON Voltage Drop0.2 Vmax
ON-OFF Response <10ms
OFF-ON Response<10ms
Fuse TypeUser-supplied external fuse
Maximum Switching Frequency10Hz
Relay Cycle Life
Mechanical Endurance
Electrical Endurance
12–48 VDC
24–240 VAC
5–60 VDC
5–264 VAC
5 Million Operations
120,000 Operations
7-32
BRX User Manual, 4th Edition, Rev. F
Chapter 7: BRX Digital I/O Expansion Modules
Sinking Input
X
X
Sourcing Input
All Expansion units with 12-24 VDC inputs – ND3
Y
Relay Output
PLC with Relay,form A – R and Expansion with Relay,form A, – TR
BX-08CD3R Combination DC Input/Relay Output, continued
Discrete Input Wiring Diagrams
nC
0
1
2
3
nC
0
1
2
3
Sinking
Sourcing
12-24 VDC
IN
COM
Relay Output Wiring Diagrams
nC
LOAD
LOAD
LOAD
LOAD
0
1
2
3
Logic
Output
Internal Circuitry
Internal Circuitry
Logical Input
24-240 VAC
12-48 VDC
COM
OUTPUT
LOAD
BRX User Manual, 4th Edition, Rev. F
7-33
Chapter 7: BRX Digital I/O Expansion Modules
U
C
US
BX-xxCD3D1 Combination DC Input/Sinking DC Output
The BX-xxCD3D1 Combination DC Input/Sourcing Output Expansion Modules provides a total of twelve
(12) or sixteen (16) points; eight (8) 12–24 VDC sink/source inputs and either four (4) or eight (8) 12-24
VDC sinking outputs.
We recommend using prewired ZIPLink cables
and connection modules.
If you wish to hand-wire your module, a
removable terminal block is available. See
Wiring Termination Selection in this chapter
for all options.
Maximum Output Current0.5 A per output, no derating over temperature range
Maximum Inrush Current5A for 50ms
Maximum Leakage Current10µA
ON Voltage Drop0.05 VDC
Fuse TypeUser-supplied external fuse
OFF-ON Response< 5ms
ON-OFF Response < 2ms
BRX User Manual, 4th Edition, Rev. F
BX-12CD3D1BX-16CD3D1
7-35
Chapter 7: BRX Digital I/O Expansion Modules
Sinking Input
X
X
Sourcing Input
12-24 VDC
All Expansion units with 12-24 VDC inputs – ND3
Y
Sinking Output
BX-xxCD3D1 Combination DC Input/DC Sinking Output, continued
Discrete Input Wiring Diagrams
nC
0
1
2
3
nC
0
1
2
3
Sinking
Sourcing
IN
COM
Discrete Output Wiring Diagrams
nC
LOAD
LOAD
LOAD
LOAD
0
1
2
3
Logic
Output
Internal Circuitry
Logical Input
OUTPUT
LOAD
COM
12-24 VDC
7-36
BRX User Manual, 4th Edition, Rev. F
Chapter 7: BRX Digital I/O Expansion Modules
U
C
US
BX-xxCD3D2 Combination DC Input/Sourcing DC Output
The BX-xxCD3D2 Combination Input/Output Expansion Modules provides a total of twelve (12) or sixteen
(16) points; eight (8) 12–24 VDC sink/source inputs and either four (4) or eight (8) 12-24 VDC sourcing
outputs.
We recommend using prewired ZIPLink cables
and connection modules.
If you wish to hand-wire your module, a
removable terminal block is available. See Wiring
Termination Selection in this chapter for all
options.
Maximum Output Current0.5 A per output, no derating over temperature range
Maximum Inrush Current5A for 50ms
Maximum Leakage Current10µA
ON Voltage Drop0.05 VDC
Fuse TypeUser-supplied external fuse
OFF-ON Response< 5ms
ON-OFF Response < 2ms
BRX User Manual, 4th Edition, Rev. F
Chapter 7: BRX Digital I/O Expansion Modules
Sinking Input
X
X
Sourcing Input
12-24 VDC
All Expansion units with 12-24 VDC inputs – ND3
Y
Sourcing Output
BX-xxCD3D2 Combination DC Input/DC Sourcing Output, continued
Discrete Input Wiring Diagrams
nC
0
1
2
3
nC
0
1
2
3
Sinking
Sourcing
Discrete Output Wiring Diagrams
Internal Circuitry
Logical Input
IN
COM
nC
LOAD
LOAD
LOAD
LOAD
0
1
2
3
Logic
Output
12-24 VDC
COM
OUTPUT
LOAD
BRX User Manual, 4th Edition, Rev. F
7-39
Chapter 7: BRX Digital I/O Expansion Modules
U
C
BX-16CF3F2 Combination DC Input/DC Sourcing Output
The BX-16CF3F2 Combination DC Input/DC Sourcing Output Expansion Module provides a total of
sixteen (16) points; eight (8) 3–5 VDC sink/source inputs and eight (8) 3–5 VDC sourcing outputs.
Module Specifications
L
R
IN/OUT
BX-16CF3F2
We recommend using prewired ZIPLink cables
and connection modules.
If you wish to hand-wire your module, a
removable terminal block is available. See
Wiring Termination Selection in this chapter for
all options.
IMPORTANT!
Note: This device cannot be Hot Swapped.
US
1C
0
1
2
3
X
2C
4
5
6
7
1C
0
1
2
3
Y
2C
4
5
6
7
Hot-Swapping Information
Terminal Blocks
or ZIPLink Cables
Sold Separately
Heat Dissipation1.5 W Max
Backplane Power Consumption1.0 W Max
Status IndicatorsLogic Side, Green
Software Version Required
Do-more! Designer version 2.8 or
later
Discrete Input Specifications
Input TypeSink/Source
Inputs per Module 8
Nominal Voltage Range3–5 VDC
Input Voltage Range2–6 VDC
Maximum Voltage6VDC
Commons2 (4 points/common)
Input Impedance870Ω @ 5VDC
Input Current (typical)6mA @ 5VDC
Maximum Input Current8mA @ 6VDC
ON Voltage Level> 2.0 VDC
OFF Voltage Level< 0.8 VDC
Minimum ON Current
Maximum OFF Current 0.5 mA
OFF-ON Response2ms
ON-OFF Response2ms
1.2 mA (2.0 V required to guarantee
ON state)
Discrete Output Specifications
Output TypeSourcing
Outputs per Module8
Commons2 (4 points/common)
Maximum Current per Common96mA
Power SupplyInternal +5VDC
Peak Voltage5.5 VDC
Minimum Output Current0µA
Maximum Output Current
Maximum Leakage Current10µA
ON Voltage Drop0.05 VDC
Fuse TypeN/A
OFF-ON Response< 5ms
ON-OFF Response < 2ms
24mA per output, no derating over
temperature range
NEW
7-40
BRX User Manual, 4th Edition, Rev. F
Sinking Input
X
X
Sourcing Input
Y
Sourcing Output
NEW
Chapter 7: BRX Digital I/O Expansion Modules
BX-16CF3F2 Combination DC Input/DC Sourcing Output, continued
Discrete Input Wiring Diagrams
nC
0
1
2
3
Discrete Output Wiring Diagrams
nC
Internal 5VDC
LOAD
LOAD
LOAD
0
1
2
power to outputs
nC
0
1
2
3
LOAD
3
BRX User Manual, 4th Edition, Rev. F
7-41
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