Installation and Operating Instructions
Zip Hydroboil
Instant boiling water
10552 Hydroboil 10 Litre White HS010
10551 Hydroboil 10 Litre Stainless Steel HS110
11552 Hydroboil 15 Litre White HS015
11551 Hydroboil 15 Litre Stainless Steel HS115
12552 Hydroboil 25 Litre White HS025
12551 Hydroboil 25 Litre Stainless Steel HS125
04552 Hydroboil 40 Litre White HS040
04551 Hydroboil 40 Litre Stainless Steel HS140
®
81447 - February 2004
Page 2 of 12 Zip Hydroboil - Installation & Operating Instructions - 81447 - February 2004
Read These Warnings First . . . . . . . . . . . . . .3
Installation Requirements . . . . . . . . . . . . . . .3
Installation Procedures . . . . . . . . . . . . . . . . .4
Step 1 – Positioning . . . . . . .4
Step 2 – Fastening . . . . . . . .4
Step 3 – Connecting . . . . . . .5
a) Plumbing . . . . . . . .5
b) Venting . . . . . . . . .5
c) Electrical . . . . . . . .6
Step 4 – Assembling . . . . . . .6
Step 5 – Commissioning . . . .6
Problem Solving . . . . . . . . . . . . . . . . . . . . . .7
Operating Procedures . . . . . . . . . . . . . . . . . .7
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . .8
Mounting Template . . . . . . . . . . . . . . . . . . . .9
Connecting John Guest Fitting . . . . . . . . . . .10
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . .10
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Contents
Zip Hydroboil - Installation & Operating Instructions - 81447 - February 2004 Page 3 of 12
10 A
2.4 kW
10 Ltr
Read These Warnings First
Please read all installation requirements, installation procedures and precautions
before installing any Hydroboil instant boiling water heater.
Never attempt to install any Hydroboil instant boiling water heater without reading
all of the applicable instructions.
In some hard water areas where mineral scale accumulation in the boiling
chamber of the Hydroboil may become a problem, consideration should be given
to the maintenance required. A suitable form of water treatment may be
necessary.
The cold water supply to this appliance must be portable and fall within your local
water authority guidelines.
All plumbing connections must be made in accordance with local authority
requirements.
The Hydroboil instant boiling water heater is not intended for use by young
children or infirm people without supervision.
Young children should be prevented from having access to ensure that they are
not able to use or play with the heater.
If the installation site is located more than 1000 metres above sea level, the
installer should contact a authorized agent to obtain alternate PCB settings.
If the power supply cable is damaged it must be replaced by a Authorized Service
Provider or a qualified electrician.
Do not remove the cover of the heater under any circumstances without first
isolating the heater from the power supply.
Do not use strong, corrosive or abrasive cleaners to clean the case of the heater.
Frost protection: If this heater is located where ambient air temperature could fall
below 5ºC when the heater is not in use, do not turn off the appliance electrically.
This safeguard does not offer the same protection to the connecting pipework and
fittings.
The ambient temperatures this unit should operate with is 5ºC - 50ºC.
This heater is intended only for indoor use and should never be installed outdoors
or be exposed to the elements of nature.
This unit must not be positioned in an area that may be cleaned by a water jet.
This unit must not be cleaned by a water jet.
Before installing, ensure that the following are available:
a) Sufficient space to position the heater so there is at least 150 mm
clearance above the heater for service access, 65 mm to its left and
20 mm to its right – the tap outlet usually should be positioned at least
200 mm above a draining board or drip tray.
b) Power supply is a fused spur for connection to the heater via a double pole
fused spur with a minimum break rating that adequately covers the maximum
power usage. Refer to table on the left.For units with 3.6 Kw element (25 ltr) or
multi element units (40 ltr) an isolating switch in the fixed wiring and attached
to a secure surface is required.
Installation Requirements
Size Kw Amps
15 Ltr 2.4 kW 10 A
25 Ltr 3.6 kW 15 A
40 Ltr 6.0 kW 25 A
29.5 kgs
10 litre models
Page 4 of 12 Zip Hydroboil - Installation & Operating Instructions - 81447 - February 2004
This switch must provide all-pole disconnection and a contact seperation of
at least 3 mm installed in accordance with wiring rules.
c) Cold water supply with a minimum working pressure of 10 bar and a
maximum working pressure of 7 bar connected via an isolation valve.
d) Outlet drainage to a sink draining board or to a drip tray.
e) Access to drainage from a vent situated at the base of the heater.
f) In all installation instances the walls of the heater must be vertical and the
base horizontal, there can be no exceptions to this rule.
Note: If the water pressure is likely to exceed 7 bar, a 3.5 bar pressure
reducing valve must be installed in the cold water supply line.
Before you begin
Locate the paper mounting-hole template packed with the heater.
Read the installation and operating instructions completely.
Decide whether to install with concealed or exposed plumbing and / or
electrical connections. Concealed connections are preferred for a superior
appearance.
If the heater is used for filling cups, then insert the flow restrictor into the outlet
pipe before securing tap assembly.
Step 1 - Positioning
Position the heater so the tap will drain onto the draining board or drip tray.
Position the base of the tap to be not less than 200 mm above the draining
board. ( height should be increased only if it is essential to accommodate larger
vessels.)
Minimum clearances for service are 150 mm top, 65 mm left and 20 mm right.
Mark corner position on wall so to position mounting-hole template.
Step 2 - Fastening
Position mounting-hole template on the wall and drill mounting holes where
shown.
Drill holes for water inlet, vent outlet and wiring if it is intended to install the
heater with concealed electrical and plumbing connections.
Remove cover fastening screws and lift cover away from chassis.
Installation Procedures
15 litre models 34.5 kgs
25 litre models 47 kgs
40 litre models 71 kgs
Installation Requirements continued
Approximate Weights When Filled
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