Page 1
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 1 of 32
Zip HydroTap
Installation Instructions
Affix Model Number Label
Here
801530
Filtered Boiling and Boiling Ambient drinking water for commercial kitchens and tea rooms.
®
Page 2
Page 2 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
Notes
Page 3
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 3 of 32
HydroTap Specifications
Installation check list .................................................................................................................... 4
General Product Features ............................................................................................................ 5
Important Safety Instructions .......................................................................................................6
Warnings and Regulatory Information ..........................................................................................7
Major components and Accessories ............................................................................................ 8
Technical Specification ................................................................................................................9
Before installation and site requirements ..................................................................................... 10
Installation Instructions
STEP 1
- Measure and cut all the tap holes before fitting the taps
Section 1 - Tap Installation instructions
1.1 - HydroTap Tap installation ......................................................................................... 11-13
1.6 - Mixer Tap installation ................................................................................................ 14-15
STEP 2
- Check for adequate ventilation
Section 2 - Ventilation
2.1- Details ........................................................................................................................ 16
STEP 3
- Install the Booster Heater (if required)
Section 3 - Booster Heater installation
3.1- Booster Heater specifications and installation ........................................................... 17-19
STEP 4
- Mount the Filter / Softening unit (if required)
Section 4 - Filter / Softener installation
4.1- Mounting the filter head ............................................................................................20
4.2- Cartridge installation .................................................................................................. 20
STEP 5
- Install the undersink unit
Section 5 - Undersink Unit Installation
5.1- Check the external bypass valve setting ....................................................................21
5.2- Fit the mains water supply hose ................................................................................21
5.3- Model B160 ................................................................................................................ 22
5.4- Model B240 ................................................................................................................ 23
5.5- Model BA160 .............................................................................................................24
5.6- Model BA240 .............................................................................................................25
5.7- Model BH160 & BAH160 ...........................................................................................26
5.8- Model BH240 & BAH240 ...........................................................................................27
STEP 6
- Commission the HydroTap
Section 6 - Commissioning
6.1- Filter flush ..................................................................................................................28
6.2- Boiling calibration ....................................................................................................... 29
6.3- Booster activation ......................................................................................................29
6.4- Safety sensor calibration ............................................................................................29
Trouble Shooting
Trouble Shooting Table ................................................................................................................ 30
End of life disposal ....................................................................................................................... 30
Contact details .............................................................................................................................32
Index
Page 4
Page 4 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
Before Installation:
A. Read the instructions and check if there is adequate space to mount all of the components.
B. Note: Not all fittings are supplied with the appliance kit. Isolation valves are not supplied.
C. Check the mains water pressure is between 172 - 700kPa
D. Check the water quality to determine if extra filtration will be required.
E. Check the appliance rating plate and ensure correct power is available for the appliance.
F. Check the under counter cupboard supporting the appliance is adequate for
the total weight of the appliance, when full of water.
Before Commissioning:
1. Check the unit has been installed correctly.
2. Check all plumbing fittings have been tightened.
3. Ensure the outlet and vent pipes are positioned to drain correctly.
4. Ensure there is adequate ventilation.
5. Check all tubes from the undersink unit to the tap, have a constant rise and there are no
sags or kinks in the hoses.
6. Check all electrical connections are correct and there are no loose wires.
Commission: (See section 6)
7. Flush the supply line before connecting.
8. Turn on the water and check for leaks.
9. Flush the filter(s).
!0. Where applicable, programme the unit to suit the customer’s requirements.
Installation checklist
Page 5
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 5 of 32
Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe
operation and trouble free service. If service is required, please call 1800 460 222
What is the Zip HydroTap ?
The HydroTap units are under bench drinking water appliances with a dispensing tap mounted on a sink or
bench, which may be used for residential or commercial applications. The HydroTaps utilise an immersion
heating element to boil the water. These units dispense boiling water (factory set to 98°C) and ambient water.
The HydroTaps are NOT designed to be used for sanitary fixtures.
The Boiling water units are fitted with a tap mounted, child safety lock. In addition, there are various energy
saving options accessible via the main menu. Each unit is equipped with a self-calibrating program which
caters for altitude adjustment. The water filter is a disposable item which will require periodic replacement and
is covered by a limited OEM warranty.
The Zip HydroTaps are electronically controlled, filtered, Boiling water and Ambient water drinking systems for
kitchens and tea rooms. It is important that the installation be done safely, correctly and completely, in order
to utilise all the benefits the HydroTap can provide. Each unit can be ordered with the Tap Head Assembly for
Disabled use. The disabled levers are supplied with Braille caps for the visually impaired.
General Product Features
HydroTap B160
Page 6
Page 6 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
Important Safety Instructions
This manual contains important safety, installation instructions for the Zip HydroTap G4.
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety. Children should be supervised to ensure that they do not play with the appliance.
For products sold in Europe, this appliance can be used by children aged from 8 years and
above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge
if they have been given supervision or instruction concerning use of the appliance in a safe way and
understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance
shall not be made by children without supervision.
Qualifications
If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all
installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power
outlet must be in a safe visible position for connection.
Venting
Sometimes steam may discharge through a vent outlet at the tap. If the tap is not installed using the Font
pedestal, ensure the tap body is located so the tap outlet safely dispenses into the sink bowl area.
Lifting
Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is
beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked
on the packaging. Do not lift the unit by the front cover or any connections at the top rear of the unit. Refer to
section 1.2 technical specification for the weight of your product.
Airflow
The ambient temperatures this unit should operate within are 5ºC - 35ºC. Proper air circulation must be
provided. The system will operate satisfactorily only if the recommended air gaps of 50mm on each side
are provided. If a vent kit is supplied it must be fitted. See technical specifications for correct installation to
prevent overheating.
Altitude
Water boils at varying temperatures at different altitudes. Your HydroTap adjust for this during startup
calibration and will recalibrate itself on a regular basis.
Frost Protection
If this appliance is located where the ambient air temperature could fall below 5ºC when the heater is not
in use, do not turn off the appliance electrically. This safeguard does not offer the same protection to the
connecting pipework and fittings.
Positioning
It is important to ensure the undersink unit is positioned in an accessible area close to the floor level. The unit
must have it’s base mounted in a horizontal position with all inlets and outlets facing up. The Tap must be
located above the undersink unit. See page 12 for details.
Page 7
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 7 of 32
Important Safety Instructions
WARNINGS
1.
The Zip HydroTap unit must be earthed. The resistance of the earth
connection from each exposed metal part must be less than 1 ohm.
2.
All Installation and service work must be completed by trained and
suitably qualified Tradespeople. Faulty operation due to unqualified
persons working on this product, or any other Zip product may void
warranty coverage.
3.
All Plumbing must comply with AS/NZS3500.
4.
All Electrical must comply with AS/NZS3000
5.
All Plumbing and Electrical connections must be made in accordance with
local regulations.
6.
This HydroTap product is rated for 230V 50Hz AC operation.
7.
Undersink units must never be located near, or cleaned with water jets.
8.
Zip HydroTaps are not to be exposed to the elements of nature
9.
Due to the process of continuous improvement, Zip Heaters reserves the
right to change details mentioned in this manual, without notice.
Page 8
Page 8 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
Major components and accessories
Parts supplied Description
1 off
HydroTap
Tap with hoses
1 off
HydroTap
Undersink Unit with
water filter
1 off
Mains water
connection hose
1 off
HydroTap Booster
Heater & hoses.
(Supplied with
240 /175 models)
1 x Restrictaflow
valve and Tee piece
for Mixer taps
1 x User guide and
1 x Quick start guide
1 off
Installation
instructions
(This book)
Accessories Description
HydroTap Booster
Water System with
connection hoses
Softener
and head assembly
Font Kit
Replacement Filter
Disabled lever Kit
3-in-1 and 4-in-1
Upgrade Kits
Guide
Page 9
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 9 of 32
Technical Specifications
Model
Cups of
Boiling
Water per
Hour
B 160
Note: the Cup measurement =167ml
Product covered by these instruction:
* Water from the H/T Mixer tap is unfiltered
** Add an extra 3-4 kg when full of water
Capacity
Boiling
(cups)
H/T Tap
*Filtered
Boost
(10A)
GPO's
Required
Power
Rating
(kW)
Boost
Rating
(kW)
Unit Dimensions
W x D x H
(mm)
**Dry
Weight
(Kg)
Boiling Only
B160 160 Yes no 1x10A 1.9 NA 280 x 313 x 335 8
B240 240 Yes yes 2x10A 1.9 2.2 280 x 313 x 335 8
Boiling Ambient
BA160 160 Yes no 1x10A 1.9 NA 280 x 313 x 335 8
BA240 240 Yes yes 2x10A 1.9 2.2 280 x 313 x 335 8
3 in 1
BHA160 160 Yes no 1x10A 1.9 NA 280 x 313 x 335 8
BHA240 240 Yes yes 2x10A 1.9 2.2 280 x 313 x 335 8
4 in 1
BAHA160 160 Yes no 1x10A 1.9 NA 280 x 313 x 335 8
BAHA240 240 Yes yes 2x10A 1.9 2.2 280 x 313 x 335 8
Commercial Models
B Boiling Only
BA Boiling Ambient
BHA 3-in-1
BAHA 4-in-1
D Disabled lever controls (optional accessory)
Page 10
Page 10 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
Before Installation
Before installing ensure that the following have been
provided at the Installation site:
•
Review all the technical specifications.
•
Ensure the underbench can support the product weight when full of water
, (allow an extra 3-4kg when full. )
•
Sufficient space in the cupboard to install all of the undersink units
in accordance with these Installation Instructions. Refer to technical
specification for dimensions. Make allowance for a booster heater and
/ or water softener if required. Refer to section 3 & 4, for Installation
instructions.
•
For Zip HydroTap 160 models, a 220-240Vac, 10A GPO will be required.
For Zip HydroTap 240 models, two 220-240Vac, 10A GPOs will be
required. (One GPO is for the Zip HydroTap and the other for the Booster
heater).
NOTE: Check all cable and hose lengths against inlet /outlet
positions before proceeding (See section 5 for general layout).
•
A potable water supply connection with isolating valve inside the
cupboard within reach of the braided hoses and positioned so that the
connection point and the stop cock will not be obstructed when the
undersink units are installed.
•
If an external filtration or water softening device is required, then it is
important to allow extra space for these items.
•
A cold water supply with a minimum working pressure of 172kPa and a
maximum working pressure of 700kPa connected via an isolation valve.
•
The appliance must be placed with it’s base in a horizontal position.
IMPORTANT!
Do not proceed with the Installation if these requirements are
not met.
Page 11
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 11 of 32
Special Tools Required:
In addition to normal tools, the following will be required:
For the standard and Mixer taps:
•
35mm diameter sheet metal hole punch for sink tops. (Not supplied)
•
35mm diameter hole saw for timber bench tops. (Not supplied)
•
Nut runner tube spanner (supplied) for fixing tap assembly.
When installing a font unit, the following will be required:
•
108mm diameter sheet metal or hole saw to suit surface being cut.
Hole positioning:
Position the tap such that it dispenses into the sink
bowl with ample clearance for a cup or tea pot. Alternatively, the tap could be mounted away from the
sink using a Zip Font, available as an accessory.
Section 1
Tap installation
35mm hole
116
Sink
HydroTap
Page 12
Page 12 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
Apply a light smearing of silicon sealant on the underside of the spacer to
ensure a watertight • t.
1.2
Cut a 35mm hole in the bench / sink top.
BENCH TOP
1.1
Ø35mm
Min 300mm
ALL THREAD
ROD
STAINLESS
STEEL
SPACER
SPIDER
CLAMP
NUT
BLACK PLASTIC
SPACER
Tap assembly exploded view
335mm
HydroTap Tap installation
kitchen layout side view
ER
Page 13
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 13 of 32
BLACK
PLASTIC
SPACER
1.3
Installation Instructions
Pass all the hoses, tubes and USB lead
through the 35mm hole.
1.4
35mm hole
NOTE: feed each of the three tubes and
electrical cable evenly in between the legs of
the SPIDER CLAMP when installing.
Fit the
STAINLESS STEEL
WASHER,
SPIDER CLAMP,
AND 6mm NUT.
6mm NUT
SPIDER CLAMP
STAINLESS
STEEL WASHER
Note: All
plastic tubes
must be cut to
size. They must
have a constant
fall back to the
unit.
Red tube to boiling
water outlet
Clear tube
to vent
Incoming water
Note:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the
undersink unit
according to the
hose and cord
lengths supplied
Page 14
Page 14 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
Cut a 35mm hole in the bench / sink top.
SINK TOP
1.6
35mm
NOTE: make sure the tap location will allow the
nozzle to drain into the sink.
Tap assembly exploded view and kitchen layout side view.
NUT
LOWER RUBBER
WASHER
UPPER
RUBBER
WASHER
WASHER
BRAIDED
HOSE x 3
Mixer Tap installation
1.7
UPPER
RUBBER
WASHER
LOWER
RUBBER
WASHER
WASHER
NUT
White Hose
Ext. Mains
Blue band
Mixer IN
Red band
Mixer Out
Note:
The mixer tap requires a Restricta! ow
valve to be " tted in the cold water supply line,
from the isolation valve tee piece, to the mixer tap. (See diagrams)
Min 300mm
335mm
Page 15
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 15 of 32
Installation Instructions
1.8
Note: All
plastic tubes
must be cut to
size. They must
have a constant
fall back to the
unit.
HydroTap
Mixer
Connections
RED
CLEAR
BRAIDED
POWER
CORD
USB
MAINS INMIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS INVENT BYPASS
OUT
AMBIENT
OUT
Tee piece and
Restricta! ow valve
COLD isolation valve
(Not supplied)
Typical 3-in-1and 4-in-1 installation (see section 5)
Note:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the
undersink unit
according to the
hose and cord
lengths supplied
Page 16
Page 16 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
2.1 All Models
Proper air circulation must be provided for all models. The system will operate correctly only if the recommended air gaps are achieved during installation.
IMPORTANT:
See section 5.3 for clearances.
Section 2
Ventilation
It is important to adjust both cupboard door hinges and attach rubber door buffers to the doors to create a 4
mm air-gap between the doors and the cupboard. This is the minimum ventilation requirement for low usage
installations.
For high use applications, where the cupboard space temperature is near 35°C, or higher, a vent kit must be
fitted. (Contact your local service centre for availability).
Page 17
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 17 of 32
Specifications:
Rating Unit
Nominal Power Rating 2.2 kW
Nominal Current 10 A
Electric Supply 50Hz AC 230 V
Elect fl ex and plug (black) - 1 meter length (with 90º Australian plug) 10 A
Fixed Flow Rate 1.2 L/min
Section 3
Booster Heater
280mm
Mount base
Horizontally
3.1 Product Description
The boost unit is a compact electronically
controlled auxiliary water heater. It is intended to
provide pre heating of water before it enters the
Zip HydroTap G4 boiling tank. The Booster is
supplied as standard equipment with all 240 cup
models. However, it may be later installed, as an
accessory for the 160 cup models, to increase
their delivery to 240 cups.
Note1: water connection
:Blue marking - water in
:Red marking - water out.
The braided hoses cannot be
lengthened.
Note2: The electrical cable
length is1.0 metre.
Note3: Position the Booster
within reach of the fixed hose
lengths, keeping the Booster
as close as possible to the
undersink unit inlet/ outlet
fittings.
Note4: Ensure the Booster
heater is mounted in an
upright position (as shown)
with a horizontal base
Page 18
Page 18 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
Booster Installation
3.2 Installation Procedure
Site requirements
•
Appliance must only be installed in a frost-free area. Never expose appliance to frost.
•
The Appliance is designed for wall mounted Installation and must to be installed with water connectors
facing upwards.
•
The appliance complies with protection class IP 25.
•
The 300mm braided hoses supplied with the unit cannot be lengthened.
•
The 90° elbow hose ends, should be fitted to the inlet and outlet connections on top of the Booster.
•
The hot water outlet hose must be thermally insulated with the insulation provided.
Tilt Forward Lift UP
Release
NOTE: Remove the backing plate for wall mounting
3.3 To Remove / Install the appliance
1.
Insert a flat head screwdriver all the way into the lock.
2.
Gently angle the screwdriver upwards by approximately 10° as shown in the image below.
3.
Pull the appliance forwards by approximately 15° as shown.
4.
Carefully pull the appliance upwards to complete the removal process. Taking care not to break the
lower clips
5.
To install; Place the appliance on the wall bracket and snap into position (See installation below).
Take care
not to break
the lower
clips when
removing or
installing the
Booster
Installation
Page 19
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 19 of 32
Booster System
NOTE1: This appliance is intended for use with the Zip HydroTap under sink unit.
NOTE2: Water connections must be pointing vertically upwards.
NOTE3: The booster unit should be installed as close as possible to the Zip
HydroTap Unit as the 300mm connection hoses cannot be lengthened.
3.4 Braided hose connection
s
1.
The cold water inlet (blue) and hot water outlet (red) are marked on the rating plate. Connect the
braided hoses from the ‘Bypass Out’ fitting to the water inlet of the booster unit (Marked Blue) and
from the outlet of the booster unit (Marked Red) to the ‘Bypass IN’ fitting on the Zip HydroTap unit.
Avoid exerting any mechanical pressure on the appliance. This can be achieved by applying a spanner
on the flats of the inlet and outlet connections when tightening the braided hose connectors. Do not
overtighten ! Tighten the braided hoses by hand, then turn an additional 90° - 180° with a spanner
2.
Once the water connections have been made, check for any leaks and rectify as necessary.
Hot Water
Connection
(outlet, G1/2”)
Strainer
Cold Water
Connection
(inlet, G1/2”)
Hold the hexagon while
tightening the braided
hose fittings
Braided Hoses
Typical Installation
Page 20
Page 20 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
Section 4
Filter / Softener installation
An external filter / Softener may be fitted to reduce the incidence of scale build up in the hot tank or may be
at the customer’s request.
•
Choose a suitable location, (cupboard back or side wall)
within the reach of the braided hoses.
•
Mount the filter head bracket in an upright position, using the
screws supplied in the kit
•
Ensure there is enough headroom for the filter cartridge to be
easily fitted and removed. *Allow a Min 80mm base clearance
•
Attach the hoses as shown in section 5.5 - 5.7. Noting the flow
directions as marked on the filter head.
4.1 Mounting the filter head
*Min. 80mm
Clearance
4.2 Cartridge Installation
1.
Unpack replacement cartridge, write today’s date where
shown on the label and remove the sanitary cap.
2.
Avoid touching the filter O-rings and filter opening as this may
cause bacterial contamination of the cartridge.
3.
Moisten the O-rings with water, align the front cartridge label
to the left and push the new cartridge into the filter head.
4.
Turn the cartridge a quarter turn to the right until the cartridge
comes to a complete stop, with the front label facing forward.
5.
Disconnect the filter outlet hose from the undersink unit and
direct the hose end into a container ready for flushing.
6.
Depress Boiling lever on the tap and allow water to run for 30
seconds.
7.
Water will now run through the filter.
8.
Allow 10L to flow through the filter to ensure all carbon
particles have been flushed.
9.
Turn the water off at the mains supply once 10L have been
achieved.
10.
Reconnect the filter outlet hose to the undersink unit.
11.
Turn the mains supply back on and check for leaks.
12.
Set the appropriate selection on the Internal Filter Bypass
valve located at the rear of the unit in accordance with
Sections 5.1 and 5.2.
Filter Label
Inlet
Outlet
Page 21
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 21 of 32
Section 5
Undersink Unit installation
If an external filter is installed, select position B
B
Rotate 90°
only
1
2
3
4
Check the table below to determine which filter bypass position you need for your product.
Note:
Before you install a unit, determine whether a water softener or an external filter is required.
5.1
E
xternal Bypass Valve
The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter
and only be filtered by the external filtration. This diverter valve is located at the rear panel of the Zip HydroTap
undersink unit on the filter door side, see the image below.
5.2 Hose and tube fitting. (Do not overtighten)
•
Remove all caps from the top of the undersink unit
•
Fit the foam insulation to the Red tube after trimming to length
•
Install the mains water braided hoses to the undersink unit before locating the unit in place.
If no external fi lter is installed, select position A
A
Rotate 90°
only
1
2
3
4
Page 22
Page 22 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
5.3 Model B160
Installation Instructions
Note: The connection hose supplied with the cold inlet CANNOT be lengthened.
: Not required for BO HydroTap.
POWER
CORD
USB
MAINS INMIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS INVENT BYPASS
OUT
Note: All
plastic tubes
must be cut to
size. They must
have a constant
fall back to the
unit.
RED
CLEAR
BRAIDED
Max.
1400mm
Max.
450mm
280mm
Note:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the
undersink unit
according to the
hose and cord
lengths supplied
Page 23
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 23 of 32
Installation Instructions
Note: The connection tubes supplied with the tap head and Booster assemblies CANNOT be lengthened.
5.4 Model B240
POWER
CORD
USB
MAINS INMIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS INVENT BYPASS
OUT
Note: All
plastic tubes
must be cut to
size. They must
have a constant
fall back to the
unit.
RED
CLEAR
BRAIDED
Booster
: Not required for BO HydroTap.
Booster
option
Note:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the
undersink unit
according to the
hose and cord
lengths supplied
Page 24
Page 24 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
Installation Instructions
5.5 Model BA160
Note: All
plastic tubes
must be cut to
size. They must
have a constant
fall back to the
unit.
RED
CLEAR
BRAIDED
POWER
CORD
USB
MAINS INMIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS INVENT BYPASS
OUT
AMBIENT
OUT
BRAIDED
BLUE
Note: The connection hose supplied with the tap head assembly CANNOT be lengthened.
: Not required for BA HydroTap.
Note:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the
undersink unit
according to the
hose and cord
lengths supplied
Page 25
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 25 of 32
Installation Instructions
5.6 Model BA240
Note: All
plastic tubes
must be cut to
size. They must
have a constant
fall back to the
unit.
RED
CLEAR
BRAIDED
Booster
POWER
CORD
USB
MAINS INMIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS INVENT BYPASS
OUT
AMBIENT
OUT
BLUE
Note: The connection hoses supplied with the tap head and Booster assemblies CANNOT be lengthened.
: Not required for BA HydroTap.
Note:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the
undersink unit
according to the
hose and cord
lengths supplied
Page 26
Page 26 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
Installation Instructions
5.7 Model BH160 3-In-1 and BAH160 4-in-1
Note: The connection hoses supplied with the HydroTap and mixer, CANNOT be lengthened.
Note: All
plastic tubes
must be cut to
size. They must
have a constant
fall back to the
unit.
RED
CLEAR
BRAIDED
POWER
CORD
USB
MAINS INMIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS INVENT BYPASS
OUT
HydroTap
Mixer
Connections
Note:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the
undersink unit
according to the
hose and cord
lengths supplied
Page 27
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 27 of 32
Note: The connection hoses supplied with the HydroTap and Booster CANNOT be lengthened.
5.8 Model BH240 3-In-1 and BAH240 4-in-1
Installation Instructions
POWER
CORD
USB
MAINS INMIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS INVENT BYPASS
OUT
Note: All
plastic tubes
must be cut to
size. They must
have a constant
fall back to the
unit.
RED
CLEAR
BRAIDED
Booster
HydroTap
Mixer
Connections
Note:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the
undersink unit
according to the
hose and cord
lengths supplied
Page 28
Page 28 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
Section 6
Commissioning
The HydroTap is now ready to be commissioned.
•
Turn on the power and water and check for any leaks
•
Familiarise yourself with the operation of the Tap, in preparation for use (See User Guide)
•
Follow the Installation instructions below (and review Section C of the User Guide).
•
After commissioning, the system may be customised by selecting further options in Section G Settings, within the User Guide.
1.
Turn the stop cock ON
2.
Press [Start] [Stop] buttons to start and stop the filter flush.
3.
Allow at least 10 litres of water to flush through the filter.
4.
Once the filter flush is finished, Turn the stop cock OFF
then press [Stop] to end filter flush mode.
5.
Press [Next] for the Boiling Calibration screen.
Have a bucket or similar container (not supplied) at the ready to hold a quantity of water that will be ejected
while the Filter Flush Mode is in operation. Open the filter access door on the front of the HydroTap and the
filter cartridge will be exposed. Located to the rear RHS of the cartridge is a flush line, approx 600mm long
and the flush line stop cock. Place the free end of the flush line into the bucket or container (not supplied).
NOTE:
at first commissioning, the system will select the filter flush screen automatically.
6.1 - Filter Flush
Prepare filter flush as per instructions
and press START
03:01 PM, TUE 12, Feb 2013
Boiling
Zip
START
STOP
NEXT
OPEN Position
CLOSED Position
ON
OFF
G4 HydroTap Filter Flush Menu
Stop cock
operation
6.2 - Boiling Calibration
Boiling Water
03:01 PM, TUE 12, Feb 2013
Boiling
Zip
To start press
Calibrate
button
To
Calibrate
Steam Vent
97.5
53.0
EL
•
Press the calibration button and the system will
commence the Boiling calibration procedure. This
will take aprox 5-6 minutes.
Page 29
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 29 of 32
Commissioning
Disable
Booster
03:01 PM, TUE 12, Feb 2013
Boiling
Zip
1. Press the [MENU] button for main menu.
2. Press the [Install] button.
3. Press the [Booster] button.
4. In the next screen, press button to enable the
Booster.
5. Water must be run through the Booster for a min of 30
seconds, before the heater will activate.
6. Dispense boiling water for 30secs and check the
Booster outlet hose is warm when the boiling water
tank is replenishing.
HydroTap Booster Screen
Enable
NOTE: For any subsequent fi lter changes or any operational procedures, please refer to the HydroTap user
guide, located inside the fi lter housing access door.
If a BOOSTER is installed,
Enable in < INSTALL > Menu
03:01 PM, TUE 12, Feb 2013
Boiling
Zip
HOME
Booster reminder Screen
6.3 - Booster Activation
•
Upon completion, a Booster reminder screen will
appear and allow you to return home by pressing
the [Home] button.
•
Check the Date and Time settings (See Note
below)
HOME
To enabled when a Booster unit is installed.
NOTE: failing to make the correct selection for the “Booster”, will affect product performance.
NOTE: Depending on your location you may need to re-set the internal clock. See section G of the user
guide to check and if necessary, reset the Date and Time for your time zone.
A
A
1.
Shield the HydroTap from any direct sun light using
a dark cloth.
2.
With the unit in Normal operating mode
3.
Turn the power OFF
4.
Pull both tap levers to the forward position
5.
Turn ON the power
6.
The unit will calibrate the safety switch
7.
Return the levers to the neutral position.
Light intensity varies from site to site, therefore it is recommended that a re-calibration be performed at the
time of the installation. All direct natural sun light must be shaded from the HydroTap, during the calibration.
This can be achieved by closing any nearby curtains, blinds, etc.
Safety
sensor
Pull both levers forward
Safety Sensor Calibration
6.4 - Safety Sensor Calibration
Page 30
Page 30 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
Trouble Shooting
In order to help preserve our environment we ask that you dispose of this product correctly. Please contact
your local city council for collection centre details.
End of Life Disposal
System Fault
Message
Possible Cause Solutions
Power Board Fault Electrical disruption Check power supply and all fuses
Interface Fault Internal fault Call Zip Service
Level Board Fault Internal fault Call Zip Service
Water leak, Isolate Mains Water leak Turn off mains water supply / Call for service
Water Supply Failure No water Check water supply is turned ON
Hot Sensor Open Internal fault Call Zip Service
Hot Sensor Closed Internal fault Call Zip Service
Flood Sensor Open Internal fault Call Zip Service
Heater Driver Fault No hot water Call Zip Service
Hot Sensor Degraded Internal fault Call Zip Service
Steam too Cool Internal fault Call Zip Service
Steam Sensor Open Internal fault Call Zip Service
Steam Sensor Closed Internal fault Call Zip Service
Hot Overload Internal fault Turn OFF to reset / Call Zip Service
Hot Tank Overfilled Internal fault Call Zip Service
Safety Lock ON Safety button active See User guide Section - G (Safety mode)
Safety Lock OFF Safety button Inactive See User guide Section - G
Hot Isolation ON Safety button active See User guide Section - G
Hot Isolation OFF Safety button Inactive See User guide Section - G
Hot Isolation Enable Safety button active See User guide Section - G
Hot Isolation Disable Safety button Inactive See User guide Section - G
Sleep Mode Enable Auto sleep mode active See User guide Section - G (Energy Mode)
Sleep Mode Disable Auto sleep mode inactive See User guide Section - G (Energy Mode)
Calibration Auto calibration reset Normal operation, once per month
Overload Reset Internal fault Call Zip Service
Call an electrician, a plumber, or Zip for a free call in Australia on 1800-638-633 for assistance, service, spare
parts or enquiries.
Page 31
801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014- V1.08 Page 31 of 32
Notes
Page 32
Page 32 of 32 801530 - Zip HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2014 - V1.08
Contact Details
The standard cup referred to in this publication is 167 ml (6 fl oz).
The standard glass is 200 ml (7 fl oz).
The terms “Zip” and “HydroTap” are registered trade marks of Zip Heaters
(Aust) Pty Ltd.
Zip products described in this publication are manufactured under one or more
of the following patents: AU675601, AU637412, AU635979, GB0422305,
GB2065848, US4354049, US5103859, US5099825 and SA2006/08043. Other
patents are in force and patent applications are pending.
Head Office
Zip Heaters (Aust) Pty. Ltd.
ABN: 46 000 578 727
67 Allingham Street
Condell Park NSW 2200
Postal: Locked Bag 80
Bankstown 1885 Australia
Website: www.zipheaters.com
Facsimile: (02) 9796 3858
Telephone: (02) 9796 3100
Free Call: 1 800 638 633
As Zip policy is one of continuous product improvement, changes to
specifications may be made without prior notice. Images in this booklet have
been modified and may not be true representations of the finished goods.
WMKA00099
AS 3498
Loading...