Installation & Operating Instructions - 87078 - May 2012 v1.01 Page 1 of 12
Installation and Operating Instructions
Zip Hydroboil Duo
Instant boiling and chilled water dispenser with 5 Micron filter (Std.)
Std. Model : 310111 -2000 W
Std. Model : 320111 - 3500 W
Std. Model : 330111 - 2300 W
Page 2 of 12 Installation & Operating Instructions - 87078 - May 2012 v1.01
Model options ........................................................................ 2
Read These Warnings First .................................................... 3
Installation Requirements ......................................................3, 4 & 5
Cleaning ................................................................................ 5
Replacing the Filter ................................................................5
Setting the Energy Saver Timer ............................................. 6
Trouble Shooting ...................................................................7
End of life disposal ................................................................7
Spare Parts List & Diagram (310111) ....................................8 & 9
Spare Parts List & Diagram (320111 and 330111) ................10 & 11
Contact Details ......................................................................12
Contents
NOTE:
1 Cup = 167mls and 1 Glass = 200mls
All plumbing must comply with AS3500.4.1 & AS3500.4.2
All electrical must comply with AS3350.1, AS3350.2.15
Model options
* Sub Micron filter cartridge : available on all models (Pt No.910240) - order separately
Frame and Tray kit options : available on all models (see P9 & P11) - order separately
Part No
Capacity Boiling/
Chilled
Element Watts/
amps Finish # Filter *
Boiling
cups /hr
Chilling glass-
es /hr Classification
310110 5L/3.2L (B/C) 1800/ 8.3 White 5 Micron 120 90 150/125
320110 16.5L/3.2L (B/C) 3300/14.4 White 5 Micron 217 90 320/125
330110 16.5L/3.2L (B/C) 2100/ 9.5 White 5 Micron 140 90 240/125
310111 5L/3.2L (B/C) 1800/ 8.3 Stainless 5 Micron 120 90 150/125
320111 16.5L/3.2L (B/C) 3300/14.4 Stainless 5 Micron 217 90 320/125
330111 16.6L/3.2L (B/C) 2100/ 9.5 Stainless 5 Micron 140 90 240/125
# Stainless steel finish is Standard with optional finish in white
Installation & Operating Instructions - 87078 - May 2012 v1.01 Page 3 of 12
Safety
Do not allow young children, handicapped or infirm persons, to use the Zip Hydroboil Duo without supervision.
Young children must not be allowed to play with the appliance.
Refrigerant
The Zip Hydroboil Duo Chilling unit contains 134A refrigerant under pressure. No part of the unit should be exposed to
a naked flame. Maintenance of the refrigeration unit must be carried out by an accredited service provider or qualified
refrigeration mechanic.
Qualifications
If any power cord or plug is damaged it must be repaired only by a qualified technician. To avoid hazards, all installation
procedures must be carried out by a suitably qualified tradesperson. The power cord and general power outlet must be in
a safe visible position for connection.
Venting
Sometimes steam and / or boiling water may discharge through a vent outlet. The vent pipe must be plumbed to a safe
visible position via a Tundish.
Lifting
Take care when lifting the Zip Hydroboil Duo unit. Some units may exceed safe lifting limits. Do not lift without assistance. The weights of the units are given in the table under the heading “Installation Requirements”.
Airflow
The ambient temperatures this unit should operate within are 5ºC - 35ºC. Proper air circulation must be provided. The
system will operate satisfactorily only if the recommended air gaps are provided, these are 150mm on the top and
left hand side and 50mm on the right hand side. Make sure that the ventilation grilles on the Right hand side are not
obstructed. Failure to do this may cause the Hydroboil Duo to overheat and operate inefficiently.
Altitude
The setpoint Temp. is factory set at 98ºC. If the unit is installed at altitude and excessive steam is being vented, the set
point can be adjusted down to an appropriate temperature by a Zip Service provider. This is checked upon installation.
Refer to the Hydrotap workshop manual for instructions.
Filter Control
The Zip Hydroboil Duo filter control is preset to 6000 Litres or 12 months to provide trouble-free flow and operation in
most installations. Local water quality conditions may require an alteration to this capacity. In areas where the water
has a high concentration of sediment, the preset litre capacity, or monthly duration, may be shortened to avoid poor
flow, taste or odour situations. In areas where the water quality is above average, lengthening the preset capacity may
be desirable, but not essential. If any of these changes is needed, follow the instructions on page 5 or contact your Zip
Service Provider.
Frost Protection
If this appliance is located where the ambient air temperature could fall below 5ºC do not turn off the electric power.
This safeguard does not offer the same protection to the connecting pipework and fittings.
Installation Environment Considerations
This unit is intended for indoor use only and should never be installed outdoors or exposed to the elements of nature.
This unit must not be positioned in an area that may be cleaned by a water jet and must not be cleaned by a water jet.
Before installing ensure that the following have been provided at the installation site:
• Sufficient space to install the appliance in accordance with these Installation Instructions. A table of dimensions and
weights is given below.
• A water supply connection, with isolating valve.
• Cold water pressure between 0.7 bar (70kPa) and 7 bar (700kPa). If higher than 7bar (700kPa) then install a 5bar
(500kPa) pressure reduction valve.
• Ensure the appliance is installed in a horizontal position and securely fixed to a wall.
Read these warnings first
Installation requirements
Page 4 of 12 Installation & Operating Instructions - 87078 - May 2012 v1.01
WARNING: To avoid a hazard due to instability of the appliance, it must be fixed in accordance with these instructions
• For all installations (including frame mounting) the Hydroboil Duo must be bolted to a wall (see the template supplied)
• ENSURE THE MOUNTING SURFACE IS ADEQUATE TO SUPPORT THE TOTAL WEIGHT OF THE APPLIANCE (below) Do not
install on a plaster wall unless extra noggins or an external support board have been fitted.
• Refer to the installation template on the carton for the correct fixing locations. Each unit has three mounting points
situated 27mm from the top of the appliance. The Max recommended bolt size is M6 (1/4”)
• Power supply 220-240 Volt AC with a G.P.O. positioned less than 1200mm from the lower left hand corner.
• For 2.0 and 2.3 kWh Models a 10 amp G.P.O. is required. (see table below)
• For 3.5kWh model a 15 amp G.P.O. is required (see table below), or an isolating switch in the fixed wiring and
attached to a secure surface. This switch must provide all-pole disconnection and a contact separation of at least 3
mm installed in accordance with the wiring rules.
• For appliances fitted with a plug and cord the Plug must be accessible after installation.
• If required, check for altitude set point adjustment . (see altitude note on P3.)
Connecting the water supply
.To prevent sediment from entering the Zip Hydroboil Duo at connection, flush water through the supply line thoroughly
before connection to the Zip Hydroboil Duo. With the cover removed check the filter is in place and secure. Connect the
water supply (Only use new hose sets, discard any old hoses) turn on water and check for leaks. If no leaks are evident
turn the power on.
Testing and commissioning
Filter Flush Mode
The display screen will show which model you have.Have a bucket, sink or similar container (not supplied) at the ready
to hold a quantity of water that is ejected while the Filter Flush Mode is in operation. After removing the access cover on
the Left hand side and exposing the filter cartridge (located to the right hand side of the cartridge is a fixed flush line,
approx 600mm long and the flush line stop cock ) Place the free end of the flush line into the bucket, sink or container
(not supplied). Turn “ON” both water and electricity supplies and open the flush line stop cock.
The display will show Filter Flush Mode. To activate press adjust >. Run at least 7.5 Ltrs of water through to activate
the filter membrane. Press the adjust > button again to stop the Filter Flush Mode. Turn OFF the Filter Flush stop cock
and re-locate the tube and stop cock in the filter compartment.
When starting, both Boiling and Chilled cycles activate simultaneously after calibration has taken place, the descriptions
below indicate what happens during each cycle.
Boiling
Before using the Hydroboil check the unit has reached an adequate temperature. Sufficient time must be allowed for the
unit to reach boiling point. This will vary on the size of the unit.
STD
MODEL
kWh
MAX.
HEIGHT MMDEPTH MMWIDTH MMPACKAGED
WEIGHT
WEIGHT
FULL
WEIGHT
EMPTY
TOP & LHS
CLEARANCE
RHS
CLEARANCE
310111 2.0 430 280 650 34 kg 42 kg 32 kg 150 mm 50 mm
3301110 2.3 580 350 700 42 kg 64 kg 40 kg 150 mm 50 mm
use these buttons to
scroll through the Menu
use these buttons to
activate and de-activate
the programme selected
Installation continued
Installation & Operating Instructions - 87078 - May 2012 v1.01 Page 5 of 12
Do not use strong, corrosive, spray or abrasive cleaners. Clean with a soft cloth or brush and mild soap and water.
Do not spray water over the appliance.
The appliance must never be located near, or cleaned with water jets.
Replacing t
he filter
The Zip Hydroboil Duo notifies when filter replacement is due. The default setting is 6000 Ltrs or 12 months, but this can
be set in increments of 1000Ltr from 1000Ltr to 10000Ltrs, or from 1-14 months in 30 day increments. Depending on
local water quality conditions and usage, the filter may require changing anywhere from 1000 Ltrs to 10000 Ltrs. You
may also need to replace the filter if you notice unpleasant odours or tastes.
Some water may drip from the filter head (socket) during replacement. Keep a bucket and towel handy to catch drips and
mop up any spills.
To change the Filter:
1. Scroll through the screen menu to “Filter Flush Off” this isolates the water supply.
2. Remove the filter cover on the left hand side of the unit and relieve the system pressure via the filter flush stop cock,
(located to the right of the filter) a quick open and close will do.
3. Grasp filter cartridge and twist right to left one quarter turn until it stops.
4. Ease cartridge downwards to detach it from the filter head (socket).
5. Do not tilt the cartridge as dirty water may spill from it if tilted.
6. Unpack replacement cartridge and write today’s date where shown on the label.
7. Avoid touching the filter “O” rings and filter opening as this may cause bacterial contamination of the cartridge.
8. Align cartridge tabs with the slots on the under-side of the filter head.
9. Slide cartridge upward into head and rotate left to right until it stops.
10. Locate the filter flush hose situated behind the filter cartridge and run to a container ready for flushing. Open the
flush hose tap lever. On the control panel press adjust >, this will start the water flushing the cartridge. Allow at
least 7.5 Ltrs of water to run through to activate the filter and then press adjust > to stop the flow.
11. Isolate the filter flush stop cock and re-fit behind the filter cartridge.
12. Wipe up any spills and dispose of spent filter cartridge and packaging thoughtfully.
13. (a) If using ‘Litres filtered’, scroll through the menu to “Litres Filtered”, press adjust > to reset litre counter. Then
it asks “are you sure”. Press adjust > again to lock in the command. After approx 10 seconds it will default to the
selected mode.
(b) If using ‘Filter life’, scroll through to “Filter Use (days)” press adjust ^ to reset timer counter.Then it asks “are you
sure”. Press adjust > again to lock in the command. After approx 10 seconds it will default to the selected mode.
14. Before finishing, it is important to scroll through the screen menu and exit from the “Filter Flush Off” mode, otherwise
the water supply will remain isolated.
Warning: If the Zip Hydroboil Duo is switched off for a long period of time (e.g. more than a weekend), run water
through the chilled water outlet for at least 5 minutes before consumption. The unit must be switched on for 30minutes
before being used.
Replacing the filter
Cleaning
Energy Saving
If Energy Saver Settings are required, the instructions for installing these are described on page 6 “Setting the Energy
Saver Timer”. Ensure that the clock matches your local time. If not refer to page 6 .
Installation continued
Page 6 of 12 Installation & Operating Instructions - 87078 - May 2012 v1.01
Normal Operation
Set Time
To change time, press either Mode > or Mode < button until Set Time is on the display screen. Press > Adjust button
to increase time or < Adjust button to decrease time. Time increases or decrease in increments of one minute. Hold the
Adjust buttons down for rapid increases or decreases. The time will be displayed in 24Hr mode.
Set Day
Press either Mode >or Mode < button until Set Day is displayed.
Press > Adjust or < Adjust to select day.
Filter Life ( factory set at 6000 Ltrs )
Press either Mode >or Mode < button until Filter Life is displayed.
Press > Adjust button to increase Filter Life or < Adjust button to decrease Filter Life.
Filter Life increases in 1000 Ltr increments to a maximum of 10000 Ltrs.
Press > Adjust and “Filter disabled “ will appear - Note: This functions not applicable for these appliances.
Reset Litres Filtered and months used
This function is to reset the Filter Change display after a filter has reached the end of its life (refer to “Replace Filter
Instructions” section of this document).
Press either Mode >or Mode < button until “Litres Filtered” is displayed. Press > Adjust once and “Reset Counter”
will be displayed, press > Adjust button once and “Are You Sure” will be displayed.
Press > Adjust once and “Don’t forget to flush the filter” will appear. The “Litres Filtered” will be reset to 0.
Activating Sleep Mode
This mode allows the Hydroboil Duo to go into Energy Saving mode. In this mode the unit will go to “sleep” after a
pre-determined period of inactivity. Press either Mode > or Mode < button until “Sleep Mode” is displayed. Press
>
Adjust once to select 2 Hours or twice to select 4 Hours. When the period of inactivity passes, the display will show
“Sleep Mode”.
To de-activate the sleep mode, press any button on the display or drain sufficient hot water to energise the system (i.e.
Normal operation) and then allow sufficient time for the water to reach the set temperature.
Activating On / Off Mode
Press the Mode > or Mode < button until “Monday On” is displayed. To set the time for the unit to turn on press >
Adjust button until required time is reached.
To set the time for the unit to turn Off press Mode > button once and “Monday Off” will be displayed. Now press
>
Adjust until required time is reached.
If each individual day is to have an “On / Off” time, these steps need to be repeated for each day and for each On / Off
time.
To de-activate the Off mode, press any button and drain sufficient hot water to energise the system (i.e. Normal operation) and then allow sufficient time for the water to reach the set temperature.
Setting the energy saver timer
Mode plus button
Mode minus button
Plus adjust button
Minus adjust button
Installation & Operating Instructions - 87078 - May 2012 v1.01 Page 7 of 12
Symptom Possible Cause Solution
No water flow.
Slow water recovery after
use.
Water not hot.
Water not chilled.
Alternating display
messages:
Water continues to boil
Water supply isolated.
Water supply not connected.
Power supply not connected.
Possible internal fault.
Filter may require replacement.
Unit is in Sleep Mode.
Unit has just come out of, or is in,
OFF cycle.
Possible internal fault.
Excessive use,
unit refilling or chilling down to
temperature.
Unit is in OFF cycle
Possible internal fault.
More than one fault identified
at the same time
High Altitude
Check water supply is on.
Check to ensure plumbing connection is made.
Check power plug is correctly fitted and switch is
turned on.
Contact local Zip Service Provider.
Check filter usage on LCD screen, if “filter change” is displayed follow instructions
on page 5.
Open Hot tap.
Contact local Zip Service Provider.
Contact local Zip Service Provider.
Record the number and type of faults
Contact local Zip Service Provider
Contact local Zip Service provider, ref. Altitude P3
Refer to the Hydrotap Workshop manual for setting instructions
Trouble Shooting
In order to help preserve our environment we ask that you dispose of this product correctly. Please contact your local
city council for collection centre details.
End of life disposal
Warning:
Check Mains Supply No Water Check for blockages
Blocked Filter Change Filter
Poor water quality Change Filter
System reset. Turn power OFF for 20sec then turn power ON
Page 8 of 12 Installation & Operating Instructions - 87078 - May 2012 v1.01
Spare parts List model 310111
Item Kit No Description
1 90756 Plumbing and Fittings Kit 150/125
2 90614 Safety Solenoid Kit
3 90762 Double Solenoid Kit Hot=0.5li/min, Cold=1.3li/min
4 90758 Gasket /Grommets Kit 150/125
5 90753 Filter-Dryer Kit Danfoss Type
6 90757 Evaporator Kit 150/125
7 90635 Level Sensor Kit Cold Tank
8 90773 PCB Kit 150/125 Wall Mounted
9 90623 Transformer Kit
10 90763 Leak Sensor Kit 300mm lg
11 90772 Control Panel Kit
12 90754 Stop Valve & Fittings-Filter
13 90636 Relay Kit-Compressor
14 90437 Capacitor Kit-Compressor
15 90637 Compressor Kit
16 90671 3ag-10amp fuse
17 90670 2ag-10amp fuse
18 90669 2ag-1amp fuse
19 91240 Filter Cartridge Kit
20 90752 Fan Motor Kit w/o Loom
21 90013 Condenser Kit
22 90759 Tap Top Kit Blue 150/125
23 90760 Tap Assy Complete (Blue)
24 90761 Fascia & Lens Kit (Blue)
25 90499 Fascia & Lens Kit (Red)
26 90764 Fascia Light Kit
27 90501 Tap Top Kit (Red)
28 90562 Tap Assy Complete (Red)
29 90579 Overload Kit
30 90617 Gasket & Elbow Kit
31 90619 Element 1800W Kit
32 90770 Level Sensor Kit Hot Tank
33 90751 Loom Multi-Core Cable Kit
34 90633 Cold Sensor Probe Kit (Blue)
35 90620 Hot Sensor Probe Kit (Red)
36 90189 Loom -Level Sensor Kit Hot
37 90185 Loom -Level Sensor Kit Cold
38 90749 Loom Compressor-Fan Kit
39 90750 Loom Kit-Solenoids 150/125
Installation & Operating Instructions - 87078 - May 2012 v1.01 Page 9 of 12
Exploded diaramEeploded diagram
Exploded diagram model 310111
Hydroboil Duo Frame and Tray Kit Pt No 90777
Accessory - Frame and Tray Kit
Page 10 of 12 Installation & Operating Instructions - 87078 - May 2012 v1.01
Spare parts list model 320111 and 330111
Item Kit No Description
1 90756 Plumbing and Fittings Kit 150/125
2 90614 Safety Solenoid Kit
3 90762 Double Solenoid Kit Hot=0.5li/min; Cold=1.3li/min
4 90758 Gasket /Grommets Kit 150/125
5 90753 Filter-Dryer Kit Danfoss Type
6 90757 Evaporator Kit 150/125
7 90635 Level Sensor Kit Cold Tank
8 90755 PCB Kit 15amp
8 90773 PCB Kit 10amp
9 90623 Transformer Kit
10 90763 Leak Sensor Kit 300mm lg.
11 90772 Control Panel Kit.
12 90754 Stop Valve & Fittings-Filter
13 90636 Relay Kit-Compressor
14 90437 Capacitor Kit-Compressor
15 90637 Compressor Kit
16 90769 3ag-15amp fuse (for 320110)
16 90671 3ag-10amp fuse (for 330110)
17 90670 2ag-10amp fuse
18 90669 2ag-1amp fuse
19 91240 Filter Cartridge Kit
20 90752 Fan Motor Kit w/o Loom
21 90013 Condenser Kit
22 90759 Tap Top Kit Blue 150/125
23 90760 Tap Assy Complete (Blue)
24 90761 Fascia & Lens Kit (Blue)
25 90499 Fascia & Lens Kit (Red)
26 90764 Fascia Light Twin Kit
27 90501 Tap Top Kit (Red)
28 90562 Tap Assy Complete (Red)
29 90579 Overload Kit
30 90765 Gasket & Elbow Kit
31 90766 Element 3.3kW Kit
31 90767 Element 2.1kW Kit
32 90771 Level Sensor Kit Hot Tank
33 90751 Loom Multi-Core Cable Kit
34 90633 Cold Sensor Probe Kit (Blue)
35 90620 Hot Sensor Probe Kit (Red)
36 90189 Loom -Level Sensor Kit Hot
37 90185 Loom -Level Sensor Kit Cold
38 90749 Loom Compressor-Fan Kit
39 90750 Loom Kit-Solenoids 150/125
40 90768 Loom Kit-Overload to Terminal Block-Element
Installation & Operating Instructions - 87078 - May 2012 v1.01 Page 11 of 12
Notes page
Exploded diagram model 320111 and 330111
Hydroboil Duo Frame and Tray Kit Pt No: 90778
Accessory - Frame and Tray Kit
Page 12 of 12 Installation & Operating Instructions - 87078 - May 2012 v1.01
Contact Details
Head Office
Zip Heaters (Aust) Pty. Ltd.
ABN 46 000 578 727
67 Allingham Street
Condell Park NSW 2200
Postal: Locked Bag 80
Bankstown 1885 Australia
Website: www.zipheaters.com
Facsimile: (02) 9796 3858
Telephone: (02) 9796 3100
Free Call: 1 800 638 633
As Zip policy is one of continuous product improvement, changes to specifications may be made without prior notice. Images in this booklet have
been modified and may not be true representations of the finished goods.
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