Zip MT3787Z10, MT3786Z9, MT2786Z8, MT2786Z7, MT2786Z5 Installation Guide

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Installation Instructions

Zip Hydrotap G4 Celsius

Filtered, Boiling, Chilled and Chilled Sparkling drinking water

with unfiltered Hot and Cold ambient water, for residential kitchens

ARC CUBE

Affix Model Number Label

Here

802149

802149 - BHA; CHA; CSHA -Installation Instructions - 09.2016 - v2.01 Page 1 of 28

Models

Model BHA

Model CHA

Model CSHA

Page 2 of 28 802149 - BHA; CHA; CSHA -Installation Instructions - 09.2016 - V2.01

Index

Specifications

Installation check list ....................................................................................................................4

General Product Features ............................................................................................................5

Important Safety Instructions .......................................................................................................6

Warnings and Regulatory Information ..........................................................................................7

Major components and Accessories ............................................................................................8

Technical Specification ................................................................................................................9

Before Installation and site requirements .....................................................................................9

STEP 1 -

STEP 2 - Check for adequate ventilation

STEP 3 -

STEP 4

Section 4 - Undersink unit installation

Measure and cut all the tap holes before fitting the taps

Section 1 - Tap Installation instructions ......................................................................................10-12

1.1 - Bench top hole size ...................................................................................................11

1.2 - CSHA Tap connections .............................................................................................11

1.3 - BHA & CHA tap connections ....................................................................................12

1.4 - Tap installation ..........................................................................................................13

Section 2 - Ventilation .................................................................................................................14

2.1 - Cut out details ...........................................................................................................15

2.3 - Cut out procedure .....................................................................................................16

Fit the CO2 Gas cylinder (CSHA model)

Section 3 - CO2 Cylinder ............................................................................................................17

3.1 - Connect and secure the CO2 gas cylinder ...............................................................18

- Install the undersink unit

4.1 - Hose fitting ................................................................................................................19

4.2 - Clearances ................................................................................................................19

4.3 - External bypass valve ...............................................................................................20

4.4 - BHA Installation ........................................................................................................21

4.5 - CHA Installation ........................................................................................................22

4.6 - CSHA Installation ......................................................................................................23

STEP 5

Section 5 - Commissioning

- Commission the Celsius

5.1 - CO2 Purge ................................................................................................................24

5.2 - Filter flush .................................................................................................................24-25

5.3 - Boiling Calibration (BHA Model) ...............................................................................25

Trouble Shooting

End of life disposal .......................................................................................................................25

Trouble Shooting Table ................................................................................................................26

Notes ............................................................................................................................................27

Contact details .............................................................................................................................28

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Installation checklist

Before Installation:

A. Read the instructions and check if there is adequate space to mount all of the components. B. Note: Not all fittings are supplied with the appliance kit. Isolation valves are not supplied. C. Check the mains water pressure is between 172-700kPa for BHA & CHA or 250-700kPa for

CSHA units D. Check the water quality to determine if extra filtration will be required.

NOTE: This product must be fitted to a potable water supply E. Check the appliance rating plate and ensure correct power is available for the appliance. F. Check the under counter cupboard supporting the appliance is adequate for

the total weight of the appliance, when full of water.

Before Commissioning:

1. Check the unit has been installed correctly.

2. Check all plumbing fittings have been tightened.

3. Ensure the outlet and vent pipes are positioned to drain correctly.

4. Ensure there is adequate ventilation.

5. Check all tubes from the undersink unit to the tap, have a constant rise and there are no sags or kinks in the hoses.

6. Check all electrical connections are correct and there are no loose wires.

Commission: (See section 5)

7. Flush the supply line before connecting.

8. Turn on the water and check for leaks.

9. Flush the filters

10. Purge the CO

11. Where applicable, programme the unit to suit the customer’s requirements.

Page 4 of 28 802149 - BHA; CHA; CSHA -Installation Instructions - 09.2016 - V2.01

General Product Features

Thank you for purchasing a Zip Celsius. Please read and follow these instructions carefully to ensure safe and trouble free service. If service is required, please call 1800 638 633

What is the Zip Celsius ?

The Zip Celsius is a conventional flick mixer tap that dispenses, Boiling or Chilled still and Chilled Sparkling water from the same outlet. The Celsius units are under bench drinking water appliances with a dispensing tap mounted on a kitchen sink or bench. These units utilise a conventional refrigerant compressor to chill the water and a CO

gas cylinder to carbonate the chilled water. The Celsius taps will dispense Boiling or Chilled

and Chilled Sparkling water using a rotating handle and deliver a mix of Hot and Cold ambient water through a conventional mixer lever. The water filter and CO

gas cylinder are disposable items which will require periodic replacement and are

covered by a limited OEM warranty. It is important that the Installation be done safely, correctly and completely, in order to utilise all the benefits the Celsius can provide.

Usage:

The Zip Celsius is intended for use in residential household and similar applications such as, Rural and urban residential Kitchens, Hotels, Motels, Bed and Breakfast and other residential type environments

CSHA - under bench unit

Command

centre

ON - OFF Switch

802149 - BHA; CHA; CSHA -Installation Instructions - 09.2016 - v2.01 Page 5 of 28

Important Safety Instructions

This manual contains important safety, Installation instructions for the Zip Celsius.

Safety

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

For products sold in Europe, this appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.

Refrigerant

The Zip Celsius unit contains R134A refrigerant under pressure. Maintenance of the refrigeration unit must be carried out by an accredited service provider or qualified refrigeration technician.

Qualifications

If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all Installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power outlet must be in a safe visible position for connection.

Venting

Sometimes steam and / or condensed droplets may discharge through a vent outlet at the tap. If the tap is not installed using the Font pedestal, ensure the tap body is located so the tap outlet safely dispenses into the sink bowl area.

Lifting

Take care when lifting the Zip Celsius unit. Some units may exceed safe lifting limits. If you feel this is beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked on the packaging. Do not lift the unit by the front cover or any connections at the top rear of the unit. Refer to the technical specification for the weight of your product.

Airflow

The ambient operating temperatures, when installed in a cupboard, must be between 5ºC - 35ºC. The system will operate satisfactorily only if proper air ventilation is provided and only if the recommended air gaps of 50mm on each side are provided. See section 2 for correct Installation details.

Frost Protection

If this appliance is located where the ambient air temperature could fall below 5ºC when the unit is not in use, do not turn off the appliance electrically. This safeguard does not offer the same protection to the connecting pipework and fittings.

Positioning

It is important to ensure the undersink unit is positioned in an accessible area close to the floor level. The unit must have it’s base mounted in a horizontal position with all inlets and outlets facing up. The Tap must be located above the undersink unit. See section 4 for details.

Page 6 of 28 802149 - BHA; CHA; CSHA -Installation Instructions - 09.2016 - V2.01

Important Safety Instructions

WARNINGS

The Zip Celsius unit must be earthed. The resistance of the earth connection from each exposed metal part must be less than 1 ohm.

All Installation and service work must be completed by trained and suitably qualified Tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage.

All Plumbing must comply with AS/NZS3500.

All Electrical must comply with AS/NZS3000

All Plumbing and Electrical connections must be made in accordance with local regulations.

This product is rated for 230V 50Hz AC operation.

Undersink units must never be located near, or cleaned with water jets.

Zip appliances are not to be exposed to the elements of nature

Due to the process of continuous improvement, Zip Heaters reserves the right to change details mentioned in this manual, without notice.

CO2 Cylinder Warnings:

•

Pressurised container.

•

Protect from sunlight.

•

Contains gas under pressure, may explode if heated.

•

Do not expose to temperatures exceeding 50˚C.

•

Do not pierce or burn, even after use.

•

Do not refill – non rechargeable

•

Ensure cylinder is empty before disposal.

•

Do not expose to naked flame or any incandescent material.

•

Keep out of reach of children.

•

High concentration of gas may cause asphyxiation.

•

Use only in ventilated areas.

•

Store in an area no less than 38 cubic meters.

•

Use only in an upright position.

•

This bottle must be used with the approved pressure regulator.

•

Avoid shock.

•

Use according to MSDS. (Material Safety Data Sheet).

802149 - BHA; CHA; CSHA -Installation Instructions - 09.2016 - v2.01 Page 7 of 28

Major components and accessories

Parts supplied Description

1 off

Tap with hoses

1 off

Undersink Unit with

air and water filters

1 off

Mains water

connection hose

Vent Kit

1 x Inlet vent

1 x Outlet vent

9 x Screws

Accessories Description

Replacement CO

Gas Cylinder

Replacement Filter

Guide

1 x Tee piece for

ambient water supply

1 x User guide and

1 x Quick start guide

1 off

gas cylinder and

regulator assy

Page 8 of 28 802149 - BHA; CHA; CSHA -Installation Instructions - 09.2016 - V2.01

Technical Specifications

Residential Models:

BHA = Filtered Boiling water with unfiltered Hot and Cold Ambient water CHA = Filtered Chilled water with unfiltered Hot and Cold Ambient water CSHA = Filtered Chilled and Sparkling water with unfiltered Hot and Cold Ambient water

Note: chilled water will continue to be dispensed after the rated capacity has been used, although this

may be at slightly higher temperature.

Product covered by these instructions:

** Add an extra 4 kg when full of water

GPO's

Required

Chilled Sparkling

BHA 1x10A 1.425 280 x 313 x 335 8 CHA 1x10A 0.125 280 x 392 x 335 20

CSHA 1x10A 0.3 280 x 392 x 335 23

Power Rating

(kW)

Unit Dimensions

W x D x H

(mm)

**Dry

Weight

(Kg)

Before installing ensure that the following have been provided at the Installation site:

•

Review all the technical specifications.

•

Ensure the underbench can support the product weight when full of water.

•

Sufficient space in the cupboard to install all of the undersink units in accordance with these Installation Instructions. Refer to technical specification for dimensions. Refer to section 3 & 4, for Installation instructions.

•

For Zip Celsius models, a 220-240Vac, 10A GPO will be required.

NOTE: Check all cable and hose lengths against inlet /outlet positions before proceeding (See section 4 for general layout).

•

A potable water supply connection with isolating valve inside the cupboard within reach of the braided hoses and positioned so that the connection point and the stop cock will not be obstructed when the undersink units are installed.

•

If an external filtration or water softening device is required, then it is important to allow extra space for these items.

•

A cold water supply with a minimum working pressure of 172kPa for BHA & CHA or 250kPa for CSHA units and a maximum working pressure of 700kPa connected via an isolation valve.

•

The appliance must be placed with it’s base in a horizontal position.

IMPORTANT!

not met.

802149 - BHA; CHA; CSHA -Installation Instructions - 09.2016 - v2.01 Page 9 of 28

Do not proceed with the Installation if these requirements are

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