HydroTap Taps Installation
For new installations, It is recommended to fit the tap prior to installing the undersink unit.
Note: This book must be read in conjunction with the undersink installation manual and the user manual
Hole positioning:
Position the tap such that it dispenses into the sink bowl with ample clearance for a cup or tea pot.
Alternatively, the tap could be mounted away from the sink using a font, available as an accessory.
Elite 116 mm
HydroTap Classic 116 mm
HydroTap Arc/Cube 171 - 174 mm (Extended)
Classic All-In-One 211 mm
Celsius All-In-One 242 - 250 mm
Celsius Arc/Cube 220 mm
Mixer - Arc neck 220 mm
Mixer - Classic 270 mm
TAP Recommended dispensing distance **
Mixer - Cube neck 220 mm
For
A-I-O 50mm and
Mixer taps 35mm
hole
116
Double Bowl
For
Elite,Classic
and Arc/Cube
35mm hole
BC HydroTap Classic
Single
Bowl
803341 - Tap Installation Instructions - 02.17 - v2.02 Page 1 of 20
1 - HydroTap Classic & Elite
EliteTap
HydroTap Classic
BLACK PLASTIC
SPACER
SPIDER
CLAMP
NUT
ALL THREAD
ROD
Min 300mm
STAINLESS
STEEL
SPACER
335mm
470mm
Tap assembly exploded view and kitchen layout side view.
1.1
BENCH TOP
Ø35mm
Cut a 35mm hole in the bench / sink top.
1.2
Apply a light smearing of silicon sealant on the
underside of the spacer to ensure a watertight fit.
Page 2 of 20 803341 - Tap Installation Instructions - 02.17 - v2.02
Installation Instructions
Note
Note:
All
silicon tubes
must be cut to
size. They must
have a constant
fall back to the
unit.
1.3
BLACK
PLASTIC
SPACER
35mm hole
Fit the
STAINLESS STEEL
WASHER,
SPIDER CLAMP,
AND 6mm NUT.
1.4
STAINLESS
STEEL WASHER
SPIDER CLAMP
6mm NUT
Pass all the hoses, tubes and USB lead
through the 35mm hole.
1.5
Red hose to boiling
water outlet
Blue hose
to chilled
water outlet
Note: feed each of the three tubes and
electrical cable evenly in between the legs of
the SPIDER CLAMP when installing.
Typical HydroTap Installation (see section 5)
Note:
- Mains hose
Clear hose to
Vent
length is 750mm
- Plug and Cord
length is 1800mm
Note:
silicon tubes
must be cut to
All
Incoming water
Position the under
sink unit close
to the outlet tap,
within reach of
the hose and cord
size. They must
have a constant
fall back to the
unit.
803341 - Tap Installation Instructions - 02.17 - v2.02 Page 3 of 20
lengths supplied
2 - HydroTap Arc/Cube
The HydroTap Arc/Cube has a spout that may be fixed in one of 6 angular positions (depending on the
position of the rotary control) and fixed in one of two height positions. The spout is fixed and does not swivel.
NOTE: The tube kit must be fitted after the HydroTap has been mounted on the benchtop or sink.
Refer to the tube kit assembly instructions, supplied with the tap kit.
To reduce the risk of scalding, Position A should not
be selected with any of the Boiling water units.
2.1
1.
NOTE: The plastic spring clip has two internal dimples that may be positioned in the 6 upper or 6 lower,
2.
3.
NOTE: When determining which of the 6 holes are required for the new spout height and orientation,
To change the spout position
Remove the 2 x spout locating screws and lower the spout to expose the plastic spring clip
pre drilled holes in the spout (see diags. below & Figs. 1.7 & 1.8)
To reposition the spout, gently spread the plastic spring clip to release the dimples from the spout
holes. When released, slide the clip on the spout so that it ends up between the two rows of holes.
Rotate the plastic clip on the spout to orient the dimples, so they are in line with the newly selected
holes.
check the new plastic clip position will clear the undercut and that the wiring loom will not be pinched,
when assembled.
(See fig. 1.8)
4.
Slide the plastic clip up/down to engage with the selected holes, making sure the two dimples engage
simultaneously with the two selected holes.
NOTE: The clip will not fit correctly if one dimple engages before the other. Both dimples must engage at
the same time.
5.
With the clip fitted to the newly selected holes,
carefully raise the spout (ensure the wiring loom is
a neat fit in the undercut and is located between the
open ends of the clip) until the clip locating holes are
in line with the spout locating screws.
6.
Replace the 2 x locating screws.
7.
If mounting on an uneven surface, apply a light
smearing of silicon sealant on the O ring to ensure a
watertight fit. (See fig. 1.9)
8.
Pass the assembly through the 35mm hole and
Spout locating
screws (2)
Undercut
for loom
position the tap so it discharges into the sink.
9.
Fit the lower rubber seal to the threaded extension.
10.
Secure the tap in position with the metal washer and
nut.
11.
Fit the tube kit, as supplied.
Plastic spring clip
Dimples
Page 4 of 20 803341 - Tap Installation Instructions - 02.17 - v2.02
Clip locating
holes (2)
Upper locating
positions
Lower locating
positions
Plastic spring
clip
Installation Instructions
2.2
Height adjustment (Fixed position options)
50mm
2.3
Left Hand Control Right Hand Control
Angular adjustment (Fixed position options)
NOTE: Position A is
not recommended with
Boiling water units
AA
C
C
B
B
2.4
803341 - Tap Installation Instructions - 02.17 - v2.02 Page 5 of 20
Mounting (See table on Page 11 )
BENCH TOP
Ø35mm
Cut a 35mm hole in the bench / sink top.
O-RING
LOWER
RUBBER
WASHER
WASHER
NUT
3 - Mixer Tap Installation
Note
BRAIDED
HOSE x 3
Tap assembly exploded view and kitchen layout side view.
Min 300mm
3.2
3.1
SINK TOP
35mm
Cut a 35mm hole in the bench / sink top.
Note: make sure the tap location will allow
the nozzle to drain into the sink.
Note:
The mixer tap requires a Restrictafl ow valve,
O-RING
WASHER
NUT
External
Mains
LOWER
RUBBER
WASHER
Red band
Mixer Out
as supplied, to be fi tted in the cold water sup-
ply line, from the isolation valve tee piece, to
the mixer tap. (See Fig. 1.13)
Page 6 of 20 803341 - Tap Installation Instructions - 02.17 - v2.02
Blue band
Mixer IN
Installation Instructions
3.3
•
Fit the O-ring into the recess on the underside of the Mixer tap. (Note: If mounting on an uneven
surface, a light smear of silicone on the O-ring will ensure a water tight seal)
•
Pass the tap tubes and threaded extension through the 35mm hole and position the tap so that it
discharges into the sink.
•
Fit the lower rubber seal to the threaded extension.
•
Secure the tap in position with the metal washer and Nut.
•
Affix the three hoses to the tap. Match the hose colours to the coloured bands on the copper extension
tubes. (See diag. 1.11)
Installing the Mixer Tap
(Classic, Arc and Cube)
Arc Mixer Tap
Mixer tap
O-ring
Sink top
Lower seal
Securing nut
803341 - Tap Installation Instructions - 02.17 - v2.02 Page 7 of 20
Washer
3.4
Note:
All
silicon tubes
must be cut to
size. They must
have a constant
fall back to the
unit.
Installation Instructions
Typical HydroTap 4-in-1 Installation (see section 5)
HydroTap
Note:
silicon tubes
must be cut to
size. They must
have a constant
fall back to the
POWER
CORD
unit.
All
USB
BLUE
CHILLED
OUTLET
WHITE
MAINS
IN
Mixer
Connections
MIXER
OUT
MIXER
IN
RED
BOILING
OUT
CLEAR
BYPASS INVENT
BYPASS
OUT
Note:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the under
sink unit close
to the outlet tap,
within reach of
the hose and cord
lengths supplied
Restrictafl ow valve
(Supplied)
Tee piece
(Supplied)
Note:
Page 8 of 20 803341 - Tap Installation Instructions - 02.17 - v2.02
The tube lengths are matched to the pumps performance and therefore CANNOT be lengthened
COLD isolation valve
(Not supplied)
4.1
Note
4 - Classic All-In-One Tap
Installation
4.2
Min 300mm335mm
470mm
SINK TOP
50mm
Cut a 50mm hole in the bench / sink top.
Note: make sure the tap location will allow the
nozzle to drain into the sink. (See Page 11)
Installation Procedure
• Fit the seal ring to the base
sealant to ensure a watertight seal
• Mount the tap on top of the cut out hole after passing the usb cable and tubes through the 50mm hole
• Thread the cable and silicon tubes through the circular clamp block (Check the tube colour alignment with the
coloured dots on the clamp block). (See fig 1.16)
• Clamp the assembly in position using the threaded nut and clamp block
of the tap and If mounting on an uneven surface, apply
a light smear of silicone
• Working from inside the cupboard, attach the braided hoses to the tube extensions (ensure the seals on the end of
the hoses are lubricated). Check the correct position for Hot and Cold connections by matching the colours on the
braided hoses with the coloured markings on the copper extension tubes. (See fig. 1.18)
• Test for leaks after all the connections have been secured.
803341 - Tap Installation Instructions - 02.17 - v2.02 Page 9 of 20
Installation Instructions
4.3
WHITE mark
Clamp Block markings and silicon tube positions,
viewed from underneath
R
BLUE mark
SILICON TUBES
B
C
BLUE mark RED mark
R
C
B
AIO Vented assy
4.4
USB CABLE
AIO Mains assy
CLAMP BLOCK O-RING
Mains IN
To Mixer
Mains IN
From Mixer
OUT
BLUE to Chiller
RED to Boiling
connection
R
B
connection
IN
FIXING NUT
CLEAR
to vent
From HWS
connection
R
RED to Boiling
connection
BLUE to Chiller
connection
B
C
Page 10 of 20 803341 - Tap Installation Instructions - 02.17 - v2.02
Installation Instructions
Note:
All silicon tubes must
be cut to size. They must have a
constant fall back to the unit.
4.5
•
Screw the braided hoses
into the extension tubes.
Ensure the o-rings
are lubricated prior to
assembly and that the
braided hoses, with
coloured markings,
are correctly matched
with the colours on the
extension tubes and
on the clamp block (as
indicated).
•
Make sure all tubes and
Typical Vented assembly
CLAMP
BLOCK
Extension
tubes
Braided
hoses
Vented braided hose positions
WHITE
Mains IN
RED from
Mixer OUT
BLUE to
Mixer IN
Mains braided hose positions
BLUE
Mains IN
hoses are firmly secured.
4.6
RED
HOT IN
Underside view
Typical All-in-1 Mains Installation (see section 5)
Note:
be cut to size. They must have a
constant fall back to the unit.
All silicon tubes must
from HWS
BLUE Chilled
RED Hot
Note:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the under
sink unit close
to the outlet tap,
within reach of
the hose and cord
lengths supplied
External HOT & COLD
isolation valves
(Not supplied)
803341 - Tap Installation Instructions - 02.17 - v2.02 Page 11 of 20
Tee piece
(Supplied)
4.7
Note:
All
silicon tubes
must be cut to
size. They must
have a constant
fall back to the
unit.
Installation Instructions
Typical All-In-One Vented assembly with Booster heater (See section 5)
Note:
silicon tubes
must be cut to
size. They must
have a constant
fall back to the
unit.
All
BC Unit
A-I-O Tap
Booster
Note:
- Mains hose
length is 750mm
335mm
400mm
- Plug and Cord
length is 1800mm
Position the under
sink unit close
to the outlet tap,
within reach of
the hose and cord
lengths supplied
Restrictaflow valve & Tee piece
(Supplied)
Restrictaflow valve
Note:
cold water supply line, from the isolation valve (Not supplied), to the mixer tap. (See diagrams)
Page 12 of 20 803341 - Tap Installation Instructions - 02.17 - v2.02
The All-In-One vented taps require a Restrictafl ow valve and Tee piece, as supplied, to be fi tted in the
5 - Celsius All-In-One Tap
Installation
5.1
Special Tools Required:
In addition to normal tools, the following will be
required:
•
50mm diameter sheet metal hole punch for
sink tops. (Not supplied)
•
50mm diameter hole saw for timber bench
tops. (Not supplied)
•
54mm AF tube spanner or wrench (Not
supplied) for fixing tap assembly.
Clearance
Min 300mm335mm
464
5.2
BENCH TOP
Ø 50mm
Cut a 50mm hole in the bench / sink top. Note:
make sure the tap location will allow the nozzle
to drain into the sink
•
Pass all the hoses, tubes and USB lead through
the 50mm hole.
•
Ensure the black rubber seal is correctly
positioned to give a water tight seal
5.3
•
Secure the rubber & steel washers and large nut
from inside the cupboard space, as shown.
803341 - Tap Installation Instructions - 02.17 - v2.02 Page 13 of 20
5.4
Note:
Trim all plastic tubes to min-
imise any dead leg of water.
Installation Instructions
6WHDP9HQW
2XWOHW
%RLOLQJ:DWHU
2XWOHW
+RW&ROG
:DWHU2XWOHW
Underside of spout of Celisus AIO tap.
&KLOOHG:DWHU
2XWOHW
439.5
258
255
220mm
(Hot & Cold Outlet)
Swing
42.9
Swing
151
85
5.5
Note:
imise any dead leg of water.
O-RING SEAL
BLACK RUBBER SEAL
STEEL WASHER
Trim all plastic tubes to min-
BRASS NUT
HOT & COLD
BRAIDED HOSES
USB PLUG
Page 14 of 20 803341 - Tap Installation Instructions - 02.17 - v2.02
Installation Instructions
5.6 Plumbing Connection
STEAM
VENT
BOILING
OUTLET
TOP END OF 3-WAY
SILICONE TUBE
3 WAYS MULTI
CHANNEL
BOILING
OUTLET
CHILLED
OUTLET
CHILLED
OUTLET
JG STRAIGHT
CONNECTOR
STEAM
VENT
BOTTOM END OF
3-WAY SILICONE TUBE
USB PLUG
3 STAINLESS
STEEL TUBES
BRAIDED HOSE
FOR MIXED WATER
BRASS NUT
FROM BOILING OUTLET
AT BASE UNIT OR
COMMAND CENTRE
803341 - Tap Installation Instructions - 02.17 - v2.02 Page 15 of 20
FROM STEAM
VENT OUTLET
OF COMMAND
CENTRE
FROM CHILLED OUTLET
AT BASE UNIT OR
COMMAND CENTRE
COLD MAINS HOT MAINS
5.7
Note:
All silicon tubes must be
cut to size. They must have a con-
stant fall back to the unit.
Installation Instructions
Typical All-In-One Mains Installation
BLUE Chilled
RED Boiling
Tee piece
(Supplied)
Note:
cut to size. They must have a con-
All silicon tubes must be
stant fall back to the unit.
Note:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the under
sink unit close
to the outlet tap,
within reach of
the hose and cord
lengths supplied
External HOT & COLD
isolation valves
(Not supplied)
Page 16 of 20 803341 - Tap Installation Instructions - 02.17 - v2.02
6 - Celsius
Tap Installation
Special Tools Required:
In addition to normal tools, the following will be required:
•
35mm diameter sheet metal hole punch for sink tops. (Not supplied)
•
35mm diameter hole saw for timber bench tops. (Not supplied)
•
42mm AF tube spanner or wrench (Not supplied) for fixing tap assembly.
NOTE: Taps are available with ARC or CUBE neck options.
Hole positioning:
Position the tap such that it dispenses
into the sink bowl.
Double Bowl
35mm hole
803341 - Tap Installation Instructions - 02.17 - v2.02 Page 17 of 20
CSHA Tap connections
6.1
BENCH TOP
Ø35mm
Cut a 35mm hole in the bench / sink top.
Chilled Sparkling Tap components
6.2
RUBBER
Washer
Note: Trim all plastic
tubes to minimise any
dead leg of water.
BLACK RUBBER
Seal
BRASS
WASHER
BRASS
NUT
USB
PLUG
HOT & COLD
BRAIDED
HOSES
Page 18 of 20 803341 - Tap Installation Instructions - 02.17 - v2.02
JG
Y-PIECE
CHILLED
TUBE
SPARKLING
TUBE
BHA and CHA Tap connections
6.3
Boiling
model Vent
outlet
BLACK RUBBER
SEAL
RUBBER
Washer
USB
PLUG
BRASS
WASHER
BRASS
NUT
BOILING
or
CHILLED
TUBE
VENT
TUBE
HOT & COLD
BRAIDED
HOSES
803341 - Tap Installation Instructions - 02.17 - v2.02 Page 19 of 20
6.4
•
•
Tap Installation
Pass all the hoses, tubes and
USB lead through the 35mm
hole.
Ensure the black rubber seal
is correctly positioned to give
a water tight seal
•
Secure the rubber & brass
washers and large nut from
inside the cupboard space, as
shown.
Boiling
model Vent
outlet
BLACK
RUBBER
SEAL
RUBBER
WASHER
Head Office
Zip Heaters (Aust) Pty. Ltd.
ABN: 46 000 578 727
35mm HOLE
IN BENCH
TOP
FIT THE
RUBBER WASHER,
BRASS WASHER,
AND LARGE NUT
67 Allingham Street
Condell Park NSW 2200
Postal: Locked Bag 80
Bankstown 1885 Australia
Website: www.zipwater.com
Facsimile: (02) 9796 3858
Telephone: (02) 9796 3100
Sales & Service.
Free Call: 1 800 63 86 33
Customer Care.
Free Call: 1 800 42 43 44
NZ Office
Zenith Heaters Limited,
IRD No. 95 640 729
Unit 2/15 Moselle Avenue,
Henderson, Auckland 0610
New Zealand.
Website: www.zenithheaters.co.nz
Int. Phone: +(64 9) 838 8612
Telephone: 0800 558055
Facsimile: 0800 559055
WMKA00099
AS 3498
Page 20 of 20 803341 - Tap Installation Instructions - 02.17 - v2.02
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