Zip InLine CEX-O, InLine CEX-U Installation, Maintenance And User Instructions

Zip InLine
Electronically Controlled Instantaneous
Water Heaters
Models: CEX-O & CEX-U
Issued April 2014
Installation, Maintenance and User Instructions
Please read these instructions carefully before commencing installation of the InLine water heater.
Zip Heaters (UK) Ltd 14 Bertie Ward Way Dereham Norfolk NR19 1TE
Telephone: 0845 6 005 005 Fax: 01362 692448 Web: www.zipheaters.co.uk
The terms ‘Zip’ and ‘InLine’ are registered trademarks
9120-2546 April 2014 V1.02
Please read these instructions carefully before commencing installation of the InLine Electronic Instantaneous Water Heater.
Please leave these instructions with the end user after installation.
To ensure you have the latest revision of this instruction manual, please visit www.zipheaters.co.uk to download the latest copy.
In order to preserve our environment we ask that you dispose of this product correctly. Please contact Zip Customer Service for advice on 0845 6 005 005.
Contents
Description 1
Approvals 1
Safety information 2
WARNING 2
CAUTION 3
Technical data 4
Dimensions 5
Spare Parts 5
Installation 6
Requirements 6
Installation site 6
Installing the appliance 7
Electrical connection / Wiring diagram 8
Commissioning 9
Service menu 11
Operation 13
Maintenance and cleaning 15
Fault nding 16
Warranty 17
March / 2014 Page 1 CEX-O_CEX-U_Installation, Maintenance and User Instructions V1.02
Description
Zip InLine CEX-O and CEX-U instantaneous water heaters are micro-processor controlled, pressure resistant water heaters suitable for supplying hot water to one or more outlets.
The heating element switches on automatically when the hot water tap is opened and switches off automatically when the hot water tap is closed.
The electronic control system automatically regulates the power consumption depending on
the supply water temperature and ow rate to achieve the required outlet temperature within
the power limit of the appliance.
Power consumption is also regulated based on outlet temperature to ensure the required
temperature is achieved exactly to the degree and irrespective of uctuations in voltage
and water pressure.
The power rating of the appliance can be selected as either 8.8kW or 6.6kW at 230V at the time of installation.
The required outlet temperature can be entered on a keypad within the range 30°C to 55°C and can be read off the digital display.
The maximum inlet temperature of 70°C is suitable for use with preheated water e.g. from solar heating systems.
Approvals
Zip InLine CEX-O and CEX-U are VDE approved to the LVD and EMC directives and are CE endorsed.
Zip InLine CEX-O and CEX-U have been examined, tested and found when correctly fitted to comply with the requirements of the United Kingdom Water Regulations / Byelaws (Scotland). The products are listed under the WRAS (Water Regulations Advisory Scheme) Water Fittings and Materials Directory.
CEX-O_CEX-U, Maintenance and User Instructions V1.02 Page 2 March / 2014
Safety Information WARNING
Installation, commissioning and maintenance of this appliance must only be carried out by a competent installer who will then be responsible for adhering to all relevant standards and regulations.
The front cover of the appliance must never be opened before disconnecting the appliance from the mains power supply.
To protect the appliance, a circuit breaker or fuse must be tted with a rating suitable for the
nomi nal current of the appliance.
The appliance must be permanently connected to the supply through an isolating switch with a contact separation of at least 3mm in all poles and be protected by a suitably rated RCD.
The cross sectional area of the connection cable must be appropriate for the power rating and location of the appliance. See Technical Data.
The connecting cable must be adequately secured.
This appliance must be earthed at all times.
Check that the power supply is switched off prior to electrical connection.
The appliance, its wiring and piping must not be modied in any way.
In case of malfunction isolate the power supply immediately. In case of leaks also isolate the
water supply. Repairs must only be carried out by Zip Heaters (UK) Ltd or an authorised Zip service engineer.
Temperatures in excess of approximately 43°C are perceived as hot, especially by children, and may cause a feeling of burning.
This appliance must not be used by any person (inclu ding children) with limited physical, sensorial or mental abilities or failing experience and/or knowledge unless they are supervised by a person responsible for their safety or received instructions about how to use the appliance.
When the appliance has been in use for some time, the ttings may be very hot.
If inlet temperature is up to 70°C (eg. fed from a solar supply) mixing with cold water will be
required to ensure a safe temperature at the outlet.
WARNING: Situations that could cause injury to yourself or others.
CAUTION: Situations that could cause damage to your appliance or other equipment.
NOTE: Notes, usage tips or additional information.
IMPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
March / 2014 Page 3 CEX-O_CEX-U_Installation, Maintenance and User Instructions V1.02
Children should be supervised in order to make sure that they do not play with the appliance.
CAUTION
Optimum operation is ensured at a water ow pressure of 0.2 to 0.4 MPa (2-4 bar). The
appliance must not be subjected to pressure exceeding 1.0 MPa (10 bar).
The appliance must only be used when correctly installed and in perfect working order.
The appliance must be installed in a frost-free room and must never be exposed to frost
The CEX-0 and CEX-U range is not intended for use with thermostatic mixing valves or taps.
The appliance must be completely lled with water before being switched on.
Before commissioning for the rst time and each time the appliance is emptied (e.g. due to
work on the plumbing system or maintenance), the appliance must be vented by opening and closing the hot water tap until all air has been eliminated from the water heater and no more air emerges before re-connecting to the electrical supply.
The appliance must only be used for heating potable water. The specic water resistance
must not fall below the required value indicated on the rating plate. The appliance must not be used for any other purpose.
Incoming water temperature must not exceed 70°C.
The Zip InLine is intended for mains supply only. In any other case please contact Zip on
0845 6 005 005 for advice.
Zip Heaters (UK) Ltd cannot be held liable for any damages caused by failure to observe these instructions.
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