Quick Start Installation Guide
Zip
HydroTap G5
Command Centre
Boiling/Chilled models
AFFIX PRODUCT LABEL HERE
Quick Start Installation Guide
807118 v1.00 01.21 G5 BC Quick Start Guide
Australia UK
Visit our website to
download the manuals
1
Table of contents
SECTION 1: Using the instructions ......................................................................3
SECTION 2: IMPORTANT SAFETY INSTRUCTIONS ............................................. 4
SECTION 3: WARNINGS AND REGULATORY INSTRUCTIONS ............................ 6
SECTION 4: Technical data ............................................................................... 8
SECTION 5: Supplied parts checklist ................................................................10
SECTION 6: Set up the ventilation ..................................................................... 11
SECTION 7: Connect the water supply ............................................................ 14
SECTION 8: Set the bypass & install the scale filter .......................................... 15
SECTION 9: Fit the Booster ............................................................................... 16
SECTION 10: Connect the Booster ................................................................... 17
SECTION 11: Connect the Command Centre .................................................... 18
SECTION 12: Commissioning ............................................................................ 21
Contact details .................................................................................................24
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807118 v1.00 01.21 G5 BC Quick Start Guide
SECTION 1: Using these instructions
!
!
!
!
!
Before you start
This document is a Quick Start Installation Guide.
For further details on installing and operating your HydroTap
download & read the Command Centre installation and user
instructions , which can be found online at:
(Australia) www.zipwater.com
(UK) specify.zipwater.co.uk
Read and use the instructions supplied with individual kit
components for a safe installation.
Explanation of symbols
Read the
instructions
Quick Start Installation Guide
807118 v1.00 01.21 G5 BC Quick Start Guide
WARNING
electric shock
Danger of
Hot surface
Highly
Flammable
3
SECTION 2: IMPORTANT SAFETY INSTRUCTIONS
!
!
!
Compliance
In Australia electrical installation must comply with AS/NZS3000.
In Australia plumbing installation must comply with AS/NZS3500.
In Australia For residential chilled models, all refrigeration must comply with
AS/NZS 60335.2.24.
In the UK the system must be installed in accordance with water supply byelaws,
current IEE regulations and local authority byelaws.
Safety
This appliance is not intended for use by children under 8 years or persons
(including children under 8 years) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning the use of the appliance by
a person responsible for their safety. Children should be supervised to
ensure that they do not play with the appliance.
Refrigerant
The Zip HydroTap Command Centre range uses either HIGHLY
FLAMMABLE R290, R600a or R134A refrigerant under pressure.
Check the rating plate or contact Zip before commencing work.
Maintenance of the refrigeration unit must be carried out by an
accredited service provider or qualified refrigeration technician.
Keep ventilation openings, in the appliance enclosure or in the built-in
structure, clear of obstruction.
Do not use mechanical devices or other means to accelerate the defrosting
process, other than those recommended by the manufacturer.
Qualifications
To avoid hazards, all installation procedures must be carried out by a
suitably qualified tradesperson. The power cable and power outlet must be
in a safe visible position for connection.
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SECTION 2: IMPORTANT SAFETY INSTRUCTIONS
Venting
Sometimes steam and / or boiling water droplets may discharge through a
vent outlet on the tap. If not using the font, ensure the tap body is located
so the tap outlet safely dispenses into the sink bowl.
Lifting
Take care when lifting. The Command Centre may exceed safe lifting
limits. If you feel this is beyond your personal capabilities, please seek
assistance with the lift. The weight of the Command Centre is marked on
the packaging. Do not lift the Command Centre by the front cover or any of
its connections.
Airflow
The Zip HydroTap operates within the ambient temperature range 5ºC
- 35ºC. Proper air circulation must be provided. The system will operate
satisfactorily only if the recommended air gaps are provided. The vent kit
supplied must be fitted.
Altitude
Water boils at varying temperatures at different altitudes. The HydroTap
adjusts for this during startup calibration and will recalibrate itself on a
regular basis.
Frost protection
If the HydroTap is located where the ambient air temperature could fall
below 5ºC when the system is not in use, do not turn off the Command
Centre electrically. This safeguard does not offer the same protection to
the connecting pipework and fittings.
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SECTION 3: WARNINGS & REGULATORY INFORMATION
!
!
• For continued safety of this appliance it must be installed,
operated and maintained in accordance with the
manufacturer’s instructions.
• This appliance may deliver water at high temperature. Refer
to the Plumbing Code of Australia (PCA), local requirements
and installation instructions to determine if additional
delivery temperature control is required.
• The Zip HydroTap must be earthed, earthing is provided via the
supplied power cord. The resistance of the earth connection to each
exposed metal part must be less than 1Ω. Use the power cable supplied.
It is the responsibility of the installer to ensure the power point is
earthed.
• All installation and service work must be completed by trained and
suitably qualified tradespeople. Faulty operation due to unqualified
persons working on this product, may void warranty coverage.
• As the installer, it is your responsibility to supply and install all valves as
required by local regulations and relevant standards.
• The HydroTap is rated for 220-240V 50Hz AC operation.
• Do not remove the cover of the appliance under any circumstances
without first isolating the appliance from the power supply.
• Connect only to a potable (wholesome, cat1) mains water supply.
• Never locate the system near, or clean with water jets.
• Do not expose the Zip HydroTap to the elements of nature.
The booster complies with protection class IP 20.
• For UK, a pressure limiting valve must be fitted for mains water
pressures above the maximum limits stated.
• Use of tools can be hazardous. Assess the risks before you start.
• A clearance envelope around all Command Centres must be provided
to allow adequate ventilation for the safe and effective use of the
HydroTap system.
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SECTION 3: WARNINGS & REGULATORY INFORMATION
• Valve and fitting threads must be sealed appropriately with PTFE tape
where compression seals are not provided.
• Always flush new filter before use.
• Do not connect Booster to electrical supply until commissioning.
• Do not over tighten plumbing and hose connections.
• Braided hoses supplied cannot be lengthened.
• The power cord and general power outlet must be in a safe and
accessible position after installation. When positioning the appliance,
ensure the power supply cord is not trapped or damaged. If the power
supply cord is damaged it must be replaced by a Zip service provider or
a qualified electrician.
• Do not locate multiple portable socket-outlets or portable power
supplies at the rear of the appliance.
• For safe operation, the HydroTap is designed to be installed,
commissioned and used within 48 hours. Should the HydroTap not be
required for an extended period of time (72 hours or more), do not fill
and commission the HydroTap until ready for first use.
• For water taste and quality reasons, following any non-use period of
more than 72 hours, Zip recommends to perform a system flush. Failure
to flush the system may affect water quality.
• For UK, this appliance incorporates adequate backflow prevention
in accordance to S.I.1999 No.1148 The Water Supply (Water fittings)
Regulations 1999 Schedule 2 requirement. No further backflow
prevention is required for connection to the water supply.
• For UK, this appliance only contains materials that conform to the
requirements of BS6920:2014 ‘Suitability of non metallic materials and
products for use in contact with water intended for human consumption
with regard to their effect on the quality of water’.
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SECTION 4: Technical data
Model
BC100
BC100 H
BC60
BC60 H
BC40
BC40 H
BC30
BC30 H
BC20
BC20 H
Power rating
kW
2.1 + 2.2* 450 (500)# x 470 x 333 30
2.1 450 (500)# x 470 x 333 30
1.97 450 (500)# x 470 x 333 30
1.9 + 2.2* 280 x 470 x 333 23
1.9 280 x 470 x 333 23
Dimensions
W x D x H (mm)
BC Home 1.44 280 x 470 x 333 30
* power rating of the booster #Including vent tray
Electricity supply requirements
220-240V 50Hz AC (for power requirement see table above).
Weight (kg)
Without booster With booster
Australia 1x 220 - 240V AC 10A socket 2x 220 - 240V AC 10A sockets
UK 1x 220 - 240V AC 13A socket 2x 220 - 240V AC 13A sockets
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807118 v1.00 01.21 G5 BC Quick Start Guide
SECTION 4: Technical data
!
Water supply pressure requirements
Component
Min - Max pressure, kPA (bar)
Australia UK
HydroTap 170 (1.7) - 700 (7.0) 170 (1.7) - 500 (5.0)
Vented Mixer Tap 300 (3.0) - 700 (7.0) 200 (2.0) - 500 (5.0)
Booster 200 (2.0) - 700 (7.0) 200 (2.0) - 500 (5.0)
Limescale filter 200 (2.0) - 700 (7.0) 200 (2.0) - 500 (5.0)
A pressure limiting valve must be fitted for mains water pressures
above the maximum limits stated above in accordance with local
plumbing regulations.
Note: All models (excluding UK) have an internal pressure limiting device
to reduce the maximum mains regulated pressure (700kPa in Australia),
protecting the system against pressure surges above 500kPa.
Water supply connection
1/2” BSP (G1/2).
Booster specification
Specification Rating
Nominal power 2.2kW
Nominal current 10A
Flow rate 1.2 L/m
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SECTION 5: Parts supplied
Parts supplied with the HydroTap
BC
for Work
BC H
for WorkBCfor Home
Tap
HydroTap tap
HydroTap pipes, tubes hoses and fittings
Separate vented Mixer tap kit
Separate Mains mixer Tap Optional Optional
Separate Mains mixer Tap fittings Optional Optional
Separate Mains mixer Tap instructions Optional Optional
Command Centre
Command Centre
Mains electrical supply cable
Water supply inlet hose
Water supply inlet adaptor and strainer
Ventilation kit (inc. vent tray 100 -40 models)
Water block kit (UK only) (UK only)
Booster
Booster & hoses Optional
Filters
Water filter & instructions
Limescale filter kit Optional Optional
Font
Font kit Optional Optional
Note: Mains water isolation valve is not supplied with the kit.
Contact Zip for the full range of consumables and accessories.
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807118 v1.00 01.21 G5 BC Quick Start Guide
SECTION 6: Set up the ventilation
!
!
Use of tools can be hazardous. Assess the risks before you start.
Use instructions supplied with individual kit parts.
A clearance envelope around all Command Centres must be
provided to allow ventilation for the safe and effective use of the
HydroTap system.
200mm
Quick Start Installation Guide
807118 v1.00 01.21 G5 BC Quick Start Guide
50mm
Command Centre width
50mm
11
SECTION 6: Set up the ventilation
!
BC100 - BC40 models
• Cold air is drawn in through the inlet vent and gap provided by the door
buffers.
• Inlet vent is mounted over cupboard side, door or floor cut-out (see
below).
• Warm air is exhausted through vent tray.
• Observe 100mm inlet / outlet vent separation (see below).
The vent tray must be fitted. It provides a safe exhaust for
refrigerant gas in the unlikely event of a leak.
Air inlet options
100mm
4mm door buffers
(supplied)
Air outlet
Vent tray
Vent tray dimensions WxDxH (mm): 500 x (515-555) x 40
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SECTION 6: Set up the ventilation
BC30, BC20 & Home models
• Cold air is drawn in through the inlet vent and lower gap provided by the
door buffers.
• Inlet vent is mounted over cupboard side, door or floor cut-out.
• Warm air is exhausted through upper gap provided by the door buffers.
Air outlet
4mm door buffers
(supplied)
Air inlet
Inlet vent
All models
If cupboard temperature exceeds 35°C, additional ventilation is required.
Contact your Zip service provider for options (including additional vents and
fan kit).
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SECTION 7: Connect the water supply
!
Valves and fittings must be sealed with PTFE
tape if compression seals are not included.
Note Mixer tap installations also use a ‘Tee piece’ as
part of the water supply plumbing connections, see the
Tap installation instructions supplied with the Mixer
Tap to connect the water supply if using the mixer tap
option.
Note correct strainer orientation.
Isolation valve
(not supplied)
Male - Female
Strainer
(supplied)
adaptor
(supplied)
Connect together
Connect to
Command Centre,
see pages 19,20
Connect to
Command Centre,
see pages 19,20
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SECTION 8: Set the bypass & install the limescale filter
Available as optional accessory - UK only.
For filter head and scale filter installation use the guide supplied
with the filter head and filter respectively.
Water
in
Bypass out
see pages 19,20
Water
out
Bypass in
see pages 19,20
Remove
Quick Start Installation Guide
807118 v1.00 01.21 G5 BC Quick Start Guide
Insert
Insert
Bypass valve
(Rear of the Command
Centre)
Remove
15
Booster
SECTION 9: Fit the Booster
• Supplied with selected models, or available as
an optional accessory.
a
d
10⁰
c
b
15⁰
f
e
Note Take care not to break the clips when removing or installing the Booster.
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807118 v1.00 01.21 G5 BC Quick Start Guide
SECTION 10: Connect the Booster
!
!
Booster
Do not connect to electrical power until commissioning.
Do not over tighten hose connections.
Braided hoses supplied cannot be lengthened.
Cold water into Booster,
connect to Command Centre
BYPASS OUT
see pages 19,20
Strainer
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807118 v1.00 01.21 G5 BC Quick Start Guide
connect to Command Centre
Booster
Hot water out of Booster,
BYPASS IN
see pages 19,20
3/8" BSP
connections
Hold connections
with spanner
while tightening hoses
17
SECTION 11: Connect the Command Centre
!
Generic installation instructions
For HydroTap, mixer tap and any optional accessories, use
instructions supplied with individual kit components.
Mains power cable
USB
Tap
Do not connect to the mains
socket until commissioning
Command
Centre
Installation diagrams are for illustrative purposes only.
Hoses are not shown to scale and cannot be lengthened.
Tips for hose connection
• Push the silicone hose over the
connector for a minimum of 15mm.
• Ensure there a constant fall from the
tap down to the command centre.
• Hoses must be trimmed to avoid
loops and kinks. Take care when
positioning before cutting and make
a clean cut straight across the hose,
using a sharp blade.
Braided hose
HydroTap
Connections key
• The hoses must not be under tension
when installed.
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SECTION 11: Connect the Command Centre
BC comm
!
BC40, BC60, BC100 models
Fit foam insulation
(supplied) to the
BLUE pipe
BLUE RED
USB
CHILLED
OUTLET
Example installation
Booster (selected models) and
limescale filter (optional)
Zip Vented
Mixer Tap
Mains
Water
connections
(if supplied)
MAINSINMIXER
OUT
MIXER INBOILING
OUT
Booster
CLEAR
BYPASSINVENT BYPASS
Diagram for illustrative purposes only.
Hoses are not shown to scale, as the
booster hoses cannot be lengthened.
Lime-
OUT
scale
Filter
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Booster
InLine
ELECTRONIC
Optional
booster and
limescale filter
19
SECTION 11: Connect the Command Centre
CHILLED
OUTLET
MAINSINMIXER
OUT
MIXER INBOILING
OUT
BYPASSINVENT BYPASS
OUT
USB
check USB
position
!
BC20, BC30, BC Home models
Zip Vented
Mixer Tap
Mains
Water
connections
(if supplied)
MAINSINMIXER
OUT
MIXER INBOILING
OUT
Booster (selected models) and
Booster
Lime-
CLEAR
BYPASSINVENT BYPASS
OUT
limescale filter (optional)
Fit foam insulation
(supplied) to the
scale
Filter
BLUE pipe
BLUERED
CHILLED
OUTLET
USB
Example installation
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807118 v1.00 01.21 G5 BC Quick Start Guide
Diagram for illustrative purposes only.
Hoses are not shown to scale, as the
Booster hoses cannot be lengthened.
Optional
booster and
limescale filter
Booster
ELECTRONIC
InLine
SECTION 12: Commissioning
!
1
See
User
Guide
Unpack, moisten
o-rings & fit filter
2
Connect electricity
3
Monitor display screen
4
Set Language
5
Filter flush
Flush 10 Litres through
6
Follow the prompts to flush fresh water through the
tank/s 3 times as shown by the cycle counter/s.
The tank/s will fill automatically but when
prompted use the tap to dispense and empty.
Dispense water from the hot tank using the taps
12:12 PMTANK FLUSH
safety feature.
Tank flush
7
Boiling calibration
8
Boost enable
if Booster fitted
9
Power off
Pull levers
forward
Power on
Safety calibraton
Classic Tap only
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Dispense water as
instructed
21
Notes
Quick Start Installation Guide
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Notes
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23
Refer to User Guide for operation and maintenance.
Zip Water (Australia) Pty Ltd
ABN 46 000 578 727
67 - 77 Allingham Street, Condell Park NSW 2200
Postal: Locked Bag 80, Bankstown 1885
Australia
Tel (+612) 9796 3100
Free call 1800 947 827 (1800 ZIP TAP)
www.zipwater.com
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807118 v1.00 01.21 G5 BC Quick Start Guide
WMKA00099
AU02691
AS 3498
Zip Water UK
Trafalgar House, Rash’s Green,
Dereham, Norfolk, NR19 1JG
0345 6 005 005
sales@zipindustries.co.uk
specify.zipwater.co.uk
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