Zip HT2760, HT2760Z3, HT2760Z11, HT2760Z3-91295, HT4760Z1 Quick Guide
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QUICK START GUIDE
Note
BCS Compact Commercial models
Note: This quick start guide must be read in conjunction with
the main installation and user instructions
• Before proceeding, read the installation and user instructions
• Check all the components are present and correct.
• Check that you have all the necessary tools
• Ensure the underbench can support the product weight when full of water,
(Check the specifications in the main book and allow an extra 4-5kg when full. )
Before installing ensure the following have been provided at
the installation site:
• Sufficient space in the cupboard to install all of the undersink units in accordance
with these Installation Instructions. Refer to technical specification for dimensions. If
required, make allowance for a booster heater. (Refer to the main book, for detailed
installation instructions).
• A potable water supply connection with isolating valve inside the cupboard within
reach of the flexible braided hose and positioned so that the connection point and the
stop cock will not be obstructed when all the undersink units are installed.
• For Zip HydroTap BCS model, a 220-240Vac, 10A GPO will be required. For
Zip HydroTap BCSHAV model, two 220-240Vac, 10A GPOs will be required.
(One GPO is for the Zip HydroTap and the other for the Booster heater).
NOTE: Check the cable lengths and outlet positions before proceeding.
• A potable cold water supply of between 250 - 700kPa
• Isolation valves for Hot and Cold water.
• For the mains pressure All-IN-ONE, both a hot and cold water supply will be required.
• The undersink appliances must be mounted in upright positions, with their bases
mounted horizontally, as shown in the diagrams.
IMPORTANT!
requirements are not met.
Do not proceed with the installation if these
Hole positioning: Position the tap such that it dispenses into
the sink bowl with ample clearance for a cup or tea pot. Alternatively,
the tap could be mounted away from the sink using a Zip Font,
available as an accessory.
The HydroTap Arc/Cube has a spout that may be fixed in one of 6 angular positions
(depending on the position of the rotary control) and fixed in one of two height positions.
The spout is fixed and does not swivel.
NOTE: The tube kit must be fitted after the HydroTap has been mounted on the benchtop
or sink. Refer to the tube kit assembly instructions, supplied with the tap kit.
NOTE: The plastic spring clip has two internal dimples that may be positioned in
the 6 upper or 6 lower, pre drilled holes in the spout (see diags. below )
NOTE: When determining which of the 6 holes are required for the new spout
height and orientation, check the new plastic clip position will clear the
undercut and that the wiring loom will not be pinched, when assembled.
NOTE: The clip will not fit correctly if one dimple engages before the other. Both
dimples must engage at the same time.
1 - HydroTap and Elite Tap
Black plastic
spacer
ALL THREAD
ROD
BLACK
PLASTIC
SPACER
SPIDER
CLAMP
NUT
Apply a light smearing of silicon sealant on
the underside of the upper spacer to ensure a
watertight fi t.
STAINLESS
STEEL
WASHER
NOTE: feed each of the three tubes and
electrical cable evenly in between the legs of
the SPIDER CLAMP when installing.
Stainless
washer
Fit the
STAINLESS STEEL
WASHER,
SPIDER CLAMP,
AND 6mm NUT.
SPIDER
CLAMP
6mm
NUT
35mm dia hole
Sink
2 - HydroTap Arc/Cube
1.
Remove the 2 x spout locating screws and lower the spout to expose the plastic
spring clip
2.
To reposition the spout, gently spread the plastic spring clip to release the dimples
from the spout holes. When released, slide the clip on the spout so that it ends up
between the two rows of holes.
3.
Rotate the plastic clip on the spout to orient the dimples, so they are in line with the
newly selected holes.
4.
Slide the plastic clip up/down to engage with the selected holes, making sure the
two dimples engage simultaneously with the two selected holes.
5.
With the clip fitted to the newly
selected holes, carefully raise
the spout (ensure the wiring
loom is a neat fit in the undercut
and is located between the open
ends of the clip) until the clip
locating holes are in line with
the spout locating screws.
6.
Replace the 2 x locating screws.
7.
If mounting on an uneven
surface, apply a light smearing
of silicon sealant on the O ring
to ensure a watertight fit.
8.
Pass the assembly through the
35mm hole and position the tap
so it discharges into the sink.
9.
Fit the lower rubber seal to the
threaded extension.
10.
Secure the tap in position with
the metal washer and nut.
11.
Fit the tube kit, as supplied
Plastic spring clip
Dimples
Spout locating
screws (2)
Clip locating
holes (2)
Upper locating
positions
Undercut
for loom
Lower locating
positions
Plastic spring
clip
3 - All-In-One Tap
For All-In-One taps cut a 50mm hole in the bench or sink top.
Bench top
50mm
Note: make sure the tap location will allow the nozzle to drain into the sink.
• Fit the seal ring to the base of the tap and
smear of silicone on the seal ring will ensure a water tight seal.
• Mount the tap on top of the cut out hole after passing the usb cable and tubes through the
50mm hole
• Thread the cable and silicon tubes through the circular clamp block (Check the tube colour
matches with the coloured dots on the clamp block). (See below)
• Clamp the assembly in position using the threaded nut and clamp block
• Working from inside the cupboard, attach the braided hoses to the tube extensions (Use the
o-ring grease, supplied, to ensure the seals on the end of the hoses are lubricated). Check the
correct position for Hot and Cold connections by matching the colours on the braided hoses
with the coloured markings on the copper extension tubes. (See below)
• Test for leaks after all the connections have been secured.
Typical Vented assembly
CLAMP
BLOCK
Extension
tubes
Braided
hoses
4 - Mixer Tap
For HydroTap & Mixer taps : cut a 35mm hole in the bench or sink top.
• Fit the O-ring into the recess on the underside of the Mixer tap. (Note: If mounting on an
uneven surface, a light smear of silicone on the seal ring will ensure a water tight seal)
• Affix the three hoses to the tap, matching their colours to the tube extension colours.
• Pass all hoses through the 35mm hole and position the tap so that it discharges into the
sink.
• Fit the lower rubber seal to the threaded extension.
• Secure the tap in position with the metal washer and N
If mounting on an uneven surface, a light
Vented braided hose positions
RED from
Mixer OUT
Mains braided hose positions
Underside view
(5-in-1 BCS only)
BENCH TOP
Ø35mm
ut.
WHITE
Mains IN
BLUE to
Mixer IN
BLUE
Mains IN
RED
HOT IN
from HWS
802267 - BCS. Commercial Quick Start Guide - 09.2016 - v3.01
Note
Booster
5 - CO2 Cylinder.
HydroTap
Mixer
Connections
Air inlet vent cutout details
Commissioning the HydroTap
A CO2 gas cylinder of 2.640kg must be installed in an open plan area or in an
3
enclosed room, with a volume no less than 50m
. See details on the gas bottle and
in the MSDS sheet for a complete list of warnings.
1- After removing all packing material, mark out the cradle location, and fit it on a
suitable wall, within 1 metre of the unit. Make sure the gas bottle, regulator and
cradle assembly can comfortably fit, with sufficient clearances, before securing the
cradle inside the cupboard. Due to regulatory requirements the gas bottle must be
stored securely and in an upright position. Secure the bottle with the hook-andloopstraps provided.
2- After unpacking, fit the regulator to the gas bottle. Ensure the plastic seal is
fitted securely inside the large chrome nut, before attaching to the gas bottle.
If the plastic seal is not an easy fit over the spigot, soak it in hot water, before
re-applying. Do not force the seal to fit. Turn the regulator OFF by rotating the
regulator knob, all the way out, in an anti-clockwise direction.
NOTE: Two plastic seals are supplied with a new regulator. Only one is required,
the other is supplied as a spare part.
3- Connect the braided gas hose to the top of the underbench unit via the John
Guest fitting marked ‘Gas IN’ Then connect the threaded end to the regulator (Do
not lose the small sealing olive). When commissioning, turn the gas ON by rotating
the valve on top of the cylinder, anti-clockwise. Then adjust the outlet pressure, by
rotating the regulator knob in a clockwise direction, to between 2.7- 3.0 bar (green
zone)
NOTE:
The arrow should sit in the green zone of the regulator gauge; it should not
fall in the red or yellow sections.
4 -When commissioning, use soapy water to perform a leak test. Apply the soapy
water to the two gas connections using a sponge or brush. If any bubbles appear
and grow, there is a gas leak at the connection. Clean away the soapy residue
and tighten or refit the leaking connection. Make sure the gas is turned off when
tightening or refitting the leaking connection.
Fit the gas bottle into the cradle and secure with the Hook-and-loopstrap. Ensure
the bottle is in an upright position.
NOTE:
Care must be taken when working with high pressure carbon dioxide,
and in no case should the normal operating pressure of between 2.7- 3.0 bar be
exceeded.
6 - Ventilation
Warm air
OUT
Cutout details
1.
Drill four pilot holes 12mm
dia.
2.
Finish the cutout using
a jig saw and keyhole or
Wall Board saw
Air inlet vent position
Note: For alternative options, refer to section 2 of the main instructions
Cool air IN
7 - HydroTap Unit
Note: Remove all caps from the top of the undersink unit (except the mixer caps) and
Install the mains water braided hoses to the undersink unit before locating the unit in place.
Only remove the mixer caps if a mixer tap is to be fitted.
Note:
- Mains hose length is 750 mm
- Plug and Cord length is 1800mm
Position the undersink unit according to the hose and cord lengths supplied
BCS / BCSHAV Model
Booster
CLEAR
BYPASS IN VENT BYPASS
OUT
CHILLED
OUTLET
BLUE
SPARKLING
OUTLET
WHITE
CO2
GAS
Insulate the
Blue and
the White
tubes after
Trimming to
length
GAS IN
USB
Note:
POWER
CORD
BRAIDED
MAINS IN
HydroTap
Mixer
Connections
MIXER OUT
MIXER IN BOILING
RED
OUT
8 - Commissioning
• Turn on the water and gas to check for any leaks before turning on the power
(Check the switch on the side of the unit is ON).
• The system will promp you to select a language before continuing with the
filter flush procedure
CO2 Purge: (Sparkling models)
1.
Press the [START] button to
commence the purging process.
2.
Purge for 5 seconds and ensure all
water has stopped flowing through
the tap. (You will hear the CO
escaping from the tap).
3.
Press the [Stop] button.
4.
Press [Next] for the filter flush screen
gas
2
8 - Commissioning
Filter Flush:
Have a 10L bucket or similar container (not
supplied) at the ready to hold a quantity of
water that will be ejected while the Filter
Flush Mode is in operation. Open the filter
access door on the front of the HydroTap
and the filter cartridge will be exposed.
Located to the rear RHS of the cartridge is a
flush line, approx 600mm long and the flush
line stop cock. Place the valve end of the
flush line into the 10L bucket or container.
1.
Turn the stop cock ON
2.
Press [Start] button to start filter flush.
3.
Allow at least 10 litres of water to flush through
the filter.
4.
Once the filter flush is finished, Turn the stop
cock OFF then press [Stop] to end filter flush
mode.
Boiling Calibration:
1.
Press [Next] for the Boiling Calibration screen.
2.
Press the calibration button and the system will
commence the Boiling calibration procedure.
This will take aprox 5-6 minutes.
3.
Upon completion, a Booster reminder screen
will appear and allow you to return home by
pressing the [Home] button.
To enable the Booster: (when installed)
• Press the [MENU] button for main menu.
• Press the [Install] button.
• Press the [Booster] button.
• In the next screen, press YES to enable the
Booster.
• Turn the Booster ON
• Water must be run through the Booster for
a min of 30 seconds, before the heater will
activate.
• Dispense boiling water for 30 seconds and
check the Booster outlet hose is warm when
the boiling water tank is replenishing.
Note: Failing to make the correct selection for the
“Booster”, will affect product performance.
Note: Check the Date and Time settings
(See section G of the user guide)
OPEN Position
ON
Stop cock
operation
OFF
CLOSED Position
802267 - BCS. Commercial Quick Start Guide - 09.2016 - v3.01
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