Zip HT1790Z3-91295, HT1783Z2-91295, HT1790Z1-91295, HT1783Z3-91295, HT3783Z6-91295 Product Manual

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Installation Instructions

Zip HydroTap G4

Filtered Boiling, Chilled and Sparkling drinking water for Residential kitchens and tea rooms.

BCS Residential

Affix Model Number Label

Here

802005

802005 - Sparkling HT-BCS Residential- Installation Instructions - 09.2016 - v3.01 Page 1 of 28

Tap options

The HydroTap applaince series offers a range of interchangeable taps to suit the customer’s needs (See options below). For ease of installation, it is recommended to fit the tap before installing the undersink unit. The installation procedure for each of the taps is detailed in a separate tap installation instruction book No. 803341, supplied with the tap. For all operational features of the HydroTap, please refer to the BCS User manual No.802006.

Classic Tap

Arc / Cube Tap

Elite Tap

All-In-One Tap

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Index

HydroTap Specifications

Installation check list ....................................................................................................................4

General Product Features ............................................................................................................5

Important Safety Instructions .......................................................................................................6

Warnings and Regulatory Information ..........................................................................................7

Major components and Accessories ............................................................................................8

Technical Specification ................................................................................................................9

Before Installation and site requirements .....................................................................................10

Installation procedure:

STEP 1 -

(Refer to the Tap installation instruction book 803341) STEP 2 - Check for adequate ventilation

Section 2 - Ventilation

STEP 3

Section 3 - Booster heater Installation

STEP 4 -

STEP 5

Section 5 - Undersink unit installation

STEP 6

Section 6 - Commissioning

Fit the tap to the benchtop or sink, before installing the undersink unit.

2.1 - Cut out details ..........................................................................................................11-13

- Install the Booster Heater (if required)

3.1 - Booster Heater specifications and Installation ..........................................................14-16

Fit the CO2 Gas cylinder

Section 4 - CO

4.1 - Connect and secure the 2.64kg CO

4.5 - Leak Test ..................................................................................................................18

- Install the undersink unit

5.1 - Check the external bypass valve setting ...................................................................19

5.2 - Mains water supply hose ..........................................................................................19

5.3 - Model BCS ................................................................................................................20

5.4 - Model BCSHA - AIO Mains .......................................................................................21

5.5 - Model BCSHAV - AIO Vented ...................................................................................22

- Commission the HydroTap

6.1 - CO

6.2 - Filter Flush ...........................................................................................................................23

6.3 - Boiling Calibration .....................................................................................................24

6.4 - Booster activation .....................................................................................................24-25

6.5 - Sensor calibration .....................................................................................................25

Cylinder

gas cylinder ....................................................17-18

Purge .................................................................................................................23

Trouble Shooting

Trouble Shooting Table ................................................................................................................26

End of life disposal .......................................................................................................................26

Notes ............................................................................................................................................27

Contact details .............................................................................................................................28

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Installation checklist

Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe and trouble free service. If service is required, please call 1800 638 633

Before Installation:

A. Read the instructions and check if there is adequate space to mount all of the components. B. Note: Not all fittings are supplied with the appliance kit. Isolation valves and special tools are

not supplied (See Technical Specifications for details). C. Check the mains water pressure is between 250 - 700kPa D. Check the water quality to determine if extra filtration will be required.

Note: This product must be fitted to a potable water supply. E. Check the appliance rating plate and ensure correct power is available for the appliance. F. Check the under counter cupboard supporting the appliance is adequate for

the total weight of the appliance, when full of water.

Before Commissioning:

1. Check the unit has been installed correctly.

2. Flush the supply line before connecting to the undersink unit.

3. Check all plumbing fittings have been tightened.

4. Ensure the outlet and vent pipes are positioned to drain correctly.

5. Ensure there is adequate ventilation.

6. Check all tubes from the underbench unit to the tap, have a constant rise and there are no sags or kinks in the hoses.

7. Check all electrical connections are correct and there are no loose wires.

Commission: (See section 5)

8. Turn on the gas and water and check for leaks.

9. Turn on the power.

10. Purge the CO

11. Flush the filter.

12. Where applicable, programme the unit to suit the customer’s requirements.

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General Product Features

What is the Zip HydroTap ?

The Zip HydroTaps are electronically controlled, filtered, Boiling, Chilled and Sparkling water, drinking systems for kitchens and tea rooms. The HydroTap units are under bench drinking water appliances with a dispensing tap mounted on a sink or bench, which may be used for residential applications. These units utilise a conventional refrigerant compressor to chill the water and (for BCS) an immersion heating element to boil the water and all utilise a CO units will dispense boiling water (factory set to 98°C) chilled water (factory set to 5-10°C) These units are NOT designed to be used for sanitary fixtures. The boiling water units are fitted with a tap mounted, child safety lock. In addition, there are various energy saving options accessible via the main menu. Each boiling unit is equipped with a self-calibrating program which caters for altitude adjustment. The 2kg CO require periodic replacement and are covered by a limited OEM warranty. It is important that the Installation be done safely, correctly and completely, in order to utilise all the benefits the HydroTap can provide. Each Classic and AIO HydroTap can be ordered with the Tap Head Assembly for Disabled use. The disabled levers are supplied with Braille caps for the visually impaired.

gas cylinder to carbonate the chilled water. Depending on the model, these

bottle and the water filter are disposable items. Both will

Usage:

The Zip HydroTap is intended for use in residential household and similar applications such as, Rural and urban residential Kitchens, Hotels, Motels, Bed and Breakfast and other residential type environments

HydroTap BCS

Din plug

Command centre

(for accessories)

ON-OFF Switch

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Important Safety Instructions

This manual contains important safety, Installation instructions for the Zip HydroTap G4.

Safety

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. For products sold in Europe, this appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.

Refrigerant

The Zip HydroTap unit contains R134A refrigerant under pressure. Maintenance of the refrigeration unit must be carried out by an accredited service provider or qualified refrigeration technician.

Qualifications

If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all Installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power outlet must be in a safe visible position for connection.

Venting

Ensure the tap body is located so the tap outlet safely dispenses into the sink bowl area.

Lifting

Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked on the packaging. Do not lift the unit by the front cover or any connections at the top rear of the unit. Refer to the technical specifications for the weight of your product.

Airflow

The ambient operating temperatures, when installed in a cupboard, must be between 5ºC - 35ºC. The system will operate satisfactorily only if proper air ventilation is provided and only if the recommended air gaps of 50mm on each side are provided. See section 2 for correct ventilation details.

Positioning

It is important to ensure the underbench unit is positioned in an accessible area close to the floor level. The unit must have it’s base mounted in a horizontal position with all inlets and outlets facing up. The Tap must be located above the underbench unit. See section 4 for details.

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Important Safety Instructions

WARNINGS

The Zip HydroTap unit must be earthed. The resistance of the earth connection from each exposed metal part must be less than 1 ohm.

All Installation and service work must be completed by trained and suitably qualified Tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage.

All Plumbing must comply with AS/NZS3500.

All Electrical must comply with AS/NZS3000

All Plumbing and Electrical connections must be made in accordance with local regulations.

This HydroTap product is rated for 230V 50Hz AC operation.

Underbench units must never be located near, or cleaned with water jets.

Zip HydroTaps are not to be exposed to the elements of nature

Due to the process of continuous improvement, Zip Heaters reserves the right to change details mentioned in this manual, without notice.

CO2 Cylinder Warnings:

•

Pressurised container.

•

Protect from sunlight.

•

Contains gas under pressure, may explode if heated.

•

Do not expose to temperatures exceeding 50˚C.

•

Do not pierce or burn, even after use.

•

Do not refill – non rechargeable

•

Ensure cylinder is empty before disposal.

•

Do not expose to naked flame or any incandescent material.

•

Keep out of reach of children.

•

High concentration of gas may cause asphyxiation.

•

Use only in ventilated areas.

•

Unless well ventilated, store the cylinder in an area no less than 20 cubic meters for each kg of gas. (See section 4)

•

Use only in an upright position.

•

This bottle must be used with the approved pressure regulator.

•

Avoid shock.

•

Use according to MSDS. (Material Safety Data Sheet).

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Major components and accessories

Parts supplied Description

1 off 4

HydroTaps

with hoses

(Classic tap shown)

1 off

HydroTap

Undersink Unit with

air and water filters

1 off

Mains water

connection hose

Vent Kit

1 x Inlet vent

1 x Outlet vent

9 x Screws

Accessories Description

Softener

and head assembly

Font Kit for

Arc & Cube Models

Font Kit for Classic &

Elite Models

Replacement Filter

User

Manual

Quick

start guide

1 x User guide and

1 x Quick start guide

1 off

gas cylinder &

regulator assy.

HydroTap Booster

Water System with

connection hoses.

(Model BCSHAV)

1 x Restrictaflow

valve and Tee piece

for BCSHAV and

select models

Disabled lever Kit

Page 8 of 28 802005 - Sparkling HT-BCS Residential- Installation Instructions - 09.2016 - v3.01

Technical Specifications

Product covered by these instructions:

BCS = Boiling Chilled Sparkling, Filtered BCSHA = Boiling Chilled Sparkling, Hot & Ambient (Mains) BCSHAV = Boiling Chilled Sparkling, Hot & Ambient (Vented) D = Disabled lever controls, (Order as an option)

NOTE:

this may be at slightly higher temperature.

chilled water will continue to be dispensed after the rated capacity has been used, although

GPO's

Required

Boiling Chilled Sparkling

BCS 1x10A 1700 N/A 339 x 460 x 335 30

All-In-One

BCSHA 1x10A 1700 N/A 339 x 460 x 335 30

BCSHAV 2 x 10A 1700 2200 339 x 460 x 335 30

Power Rating

(W)

Booster

Rating

(W)

Unit Dimensions

W x D x H

(mm)

**Dry

Weight

(Kg)

** Add an extra 5 kg when full of water

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