Zip HT1771-91295 Installation Guide
801910 - Zip Sparkling HydroTap - Installation Instructions - July 2015 - V2.01 Page 1 of 44
Zip HydroTap G4
Installation Instructions
Filtered Boiling, Chilled and Sparkling drinking water for commercial kitchens and tea rooms.
®
Affix Model Number Label
Here
801910
BCS & CS Commercial
Page 2 of 44 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2015 - v2.01
Tap options
The G4 applaince series offers a range of interchangeable taps to suit the customer’s needs
These three taps are directly compatible with the G4
under bench unit.
The All-In-One Tap is a stand alone tap that may be used
as an alternative to any of the above combinations. The
A-I-O is compatible with the G4 underbench unit.
The Mixer tap range is an additional series of taps that
may be used in conjunction with any one of the three taps
shown above, to create 4-IN-1 models
801910 - Zip Sparkling HydroTap - Installation Instructions - July 2015 - V2.01 Page 3 of 44
HydroTap Specifications
Installation check list .................................................................................................................... 4
Important Safety Instructions .......................................................................................................5
Warnings and Regulatory Information .......................................................................................... 6
Major components and Accessories ............................................................................................ 7
Technical Specification ................................................................................................................8
Before Installation and site requirements ..................................................................................... 9
STEP 1 -
Measure and cut all the tap holes before fitting the taps
Section 1 - Tap Installation instructions
1.1 - HydroTap Tap Installation ....................................................................................... 10-12
1.6 - Arc/Cube HydroTap ................................................................................................ 13-14
1.10 - Mixer Tap Installation .............................................................................................. 15-17
1.14 - All-In-One Tap Installation ......................................................................................18-21
STEP 2 - Check for adequate ventilation
Section 2 - Ventilation
2.1 - Cut out details ...........................................................................................................22-24
STEP 3
- Install the Booster Heater (if required)
Section 3 - Booster heater Installation
3.1- Booster Heater specifications and Installation ...........................................................25-27
STEP 4
- Mount the external filter / softener (if required)
Section 4- Filter / Softener installation
4.1- Mounting the filter head & cartridge Installation ......................................................... 28
STEP 5 -
Fit the CO2 Gas cylinder
Section 5 - CO2 Cylinder and Regulator
5.1 - Connect, secure and test the CO2 gas cylinder .......................................................29-30
STEP 6
- Install the underbench unit
Section 6 - Underbench unit installation
6.1- Check the external bypass valve setting .................................................................... 31
6.2- mains water supply hose ..........................................................................................31
6.3- Model BCS 160/175 ................................................................................................... 32
6.4- Model BCS 240/175 ................................................................................................... 33
6.5- Model AIO Mains 160/175 .........................................................................................34
6.6- Model AIO Vented 240/175 ........................................................................................ 35
6.7- Model 5-In-1 Vented 160/175 ....................................................................................36
6.8- Model 5-In-1 with Booster 240/175 ............................................................................ 37
6.9- Model CS175 ............................................................................................................. 38
STEP 7
- Commission the HydroTap
Section 7 - Commissioning
7.1- CO Purge ..................................................................................................................39
7.2- Filter Flush ................................................................................................................. 39-40
7.3- Boiling Calibration ...................................................................................................... 40
7.4- Booster activation ......................................................................................................40-41
7.5- Sensor calibration ...................................................................................................... 41
Trouble Shooting
Trouble Shooting Table ................................................................................................................ 42
End of life disposal ....................................................................................................................... 42
Notes ............................................................................................................................................ 43
Contact details .............................................................................................................................44
Index
Page 4 of 44 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2015 - v2.01
Before Installation:
A. Read the instructions and check if there is adequate space to mount all of the components.
B. Note: Not all fittings are supplied with the appliance kit. Isolation valves are not supplied.
C. Check the mains water pressure is between 250 - 700kPa
D. Check the water quality to determine if extra filtration will be required.
NOTE: This product must be fitted to a potable water supply
E. Check the appliance rating plate and ensure correct power is available for the appliance.
F. Check the under counter cupboard supporting the appliance is adequate for
the total weight of the appliance, when full of water.
Before Commissioning:
1. Check the unit has been installed correctly.
2. Check all plumbing fittings have been tightened.
3. Ensure the outlet and vent pipes are positioned to drain correctly.
4. Ensure there is adequate ventilation.
5. Check all tubes from the underbench unit to the tap, have a constant rise and there are no
sags or kinks in the hoses.
6. Check all electrical connections are correct and there are no loose wires.
Commission: (See section 7)
7. Flush the supply line before connecting.
8. Turn on the gas and water and check for leaks.
9. Flush the filters (This commences auto calibration for Boiling models)
10. Activate / enable the Booster (If fitted)
11. Purge the CO
2
12. Calibrate the safety sensor (for Boiling models)
13. Where applicable, programme the unit to suit the customer’s requirements.
Installation checklist
Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe
and trouble free service. If service is required, please call 1800 638 633
801910 - Zip Sparkling HydroTap - Installation Instructions - July 2015 - V2.01 Page 5 of 44
Important Safety Instructions
What is the Zip HydroTap ?
The Zip HydroTaps are electronically controlled, filtered, Boiling, Chilled and Sparkling water, drinking
systems for kitchens and tea rooms. The HydroTap units are under bench drinking water appliances with a
dispensing tap mounted on a sink or bench, which may be used for residential or commercial applications.
These units utilise a conventional refrigerant compressor to chill the water and (for BCS) an immersion
heating element to boil the water and all utilise a CO2 gas cylinder to carbonate the chilled water. Depending
on the model, these units will dispense boiling water (factory set to 98°C) chilled water (factory set to 3-5°C)
These units are NOT designed to be used for sanitary fixtures.
The boiling water units are fitted with a tap mounted, child safety lock. In addition, there are various energy
saving options accessible via the main menu. Each boiling unit is equipped with a self-calibrating program
which caters for altitude adjustment. The 2.64kg CO2 bottle is refillable and should be returned to your
nearest HydroTap agency for exchange, whereas the water filter is a disposable item. Both will require
periodic replacement and are covered by a limited OEM warranty.
It is important that the Installation be done safely, correctly and completely, in order to utilise all the benefits
the HydroTap can provide. The Classic and All-In-One taps may be ordered with the Tap Head Assembly for
Disabled use. The disabled levers are supplied with Braille caps for the visually impaired.
This manual contains important safety, Installation instructions for the Zip HydroTap G4.
Safety
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety. Children should be supervised to ensure that they do not play with the appliance.
For products sold in Europe, this appliance can be used by children aged from 8 years and
above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge
if they have been given supervision or instruction concerning use of the appliance in a safe way and
understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance
shall not be made by children without supervision.
Refrigerant
The Zip HydroTap unit contains R134A refrigerant under pressure. Maintenance of the refrigeration unit must
be carried out by an accredited service provider or qualified refrigeration technician.
Qualifications
If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all
Installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power
outlet must be in a safe visible position for connection.
Venting
Sometimes steam and / or condensed droplets may discharge through a vent outlet at the tap. If the tap is not
installed using the Font pedestal, ensure the tap body is located so the tap outlet safely dispenses into the
sink bowl area.
Lifting
Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is
beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked
on the packaging. Do not lift the unit by the front cover or any connections at the top rear of the unit. Refer to
section 1 technical specification for the weight of your product.
Airflow
The ambient operating temperatures, when installed in a cupboard, must be between 5ºC - 35ºC. The
system will operate satisfactorily only if proper air ventilation is provided and only if the recommended air
gaps of 50mm on each side are provided. See section 2 for correct Installation details.
Page 6 of 44 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2015 - v2.01
Important Safety Instructions
WARNINGS
1.
The Zip HydroTap unit must be earthed. The resistance of the earth connection from each exposed
metal part must be less than 1 ohm.
2.
All Installation and service work must be completed by trained and suitably qualified
Tradespeople. Faulty operation due to unqualified persons working on this product, or
any other Zip product may void warranty coverage.
3.
All Plumbing must comply with AS/NZS3500.
4.
All Electrical must comply with AS/NZS3000
5.
All Plumbing and Electrical connections must be made in accordance with local regulations.
6.
This HydroTap product is rated for 230V 50Hz AC operation.
7.
Underbench units must never be located near, or cleaned with water jets.
8.
Zip HydroTaps are not to be exposed to the elements of nature
9.
Due to the process of continuous improvement, Zip Heaters reserves the right to change details
mentioned in this manual, without notice.
2.64 Kg CO2 Cylinder Warnings:
•
Pressurised container.
•
Protect from sunlight.
•
Contains gas under pressure, may explode if heated.
•
Do not expose to temperatures exceeding 50˚C.
•
Do not pierce or burn, even after use.
•
Do not expose to naked flame or any incandescent material.
•
Keep out of reach of children.
•
High concentration of gas may cause asphyxiation.
•
Use only in ventilated areas.
•
Store in a location with a voluem of no less than 50 cubic meters for each
2.64 Kg bottle.
•
Use only in an upright position.
•
This bottle must be used with the approved pressure regulator.
•
Avoid shock.
•
Use according to MSDS. (Material Safety Data Sheet).
Altitude
Water boils at varying temperatures at different altitudes. Your HydroTap adjusts for this during startup
calibration and will recalibrate itself on a regular basis.
Frost Protection
If this appliance is located where the ambient air temperature could fall below 5ºC when the heater is not
in use, do not turn off the appliance electrically. This safeguard does not offer the same protection to the
connecting pipework and fittings.ed
Positioning
It is important to ensure the underbench unit is positioned in an accessible area close to the floor level. The
unit must have it’s base mounted in a horizontal position with all inlets and outlets facing up. The Tap must be
located above the underbench unit. See section 1 for details.
801910 - Zip Sparkling HydroTap - Installation Instructions - July 2015 - V2.01 Page 7 of 44
Major components and accessories
Parts supplied Description
1 off 4
HydroTap
Taps with hoses
(Cl;assic tap shown)
1 off
HydroTap
Underbench Unit with
air and water filters
1 off
Mains water
connection hose
Duct kit
1 x Air Duct
1 x Mounting plate
Vent Kit
1 x Kickboard louvre
1 x Door vent louvre
1 x Front vent grill
1 off
HydroTap Booster
Heater & hoses.
(Supplied with
240 /175 models)
1 x Restrictaflow
valve and Tee piece
for Mixer taps & select
models
1 x User guide and
1 x Quick start guide
1 off
CO2 gas cylinder &
regulator assy
Guide
Accessories Description
Softener
and head assembly
Font Kit for
Arc & Cube Models
Font Kit for Classic &
Elite Models
Replacement Filter
Disabled lever Kit
4-in-1 and 5-in-1
upgrage Kits
Page 8 of 44 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2015 - v2.01
Technical Specifications
Commercial Models:
BCS = Boiling, Chilled and Sparkling, Filtered,
CS = Chilled Sparkling, Filtered
BCSHA = 5 in 1
A = All in One - Mains
AV = All in One - Vented
D = Disabled lever controls, (Order as an option)
NOTE:
chilled water will continue to be dispensed after the rated
capacity has been used, although this may be at slightly higher
temperature.
Model
Cups of
Boiling
Water per
Hour
Glasses
of Chilled
Water per
Hour
BCS 160 175
Note: the Cup measurement =167ml
the Glass measurement = 200ml
Product covered by these instructions:
** Add an extra 4-5 kg when full of water
Capacity
Boiling
(cups)
Capacity
Chilled
(glasses)
Boost
(10A)
GPO's
Required
Power
Rating
(kW)
Boost
Rating
(kW)
Unit Dimensions
W x D x H (mm)
with air duct
**Dry
Weight
(Kg)
Boiling Chilled Sparkling
BCS160/175 160 175 no 1x10A 2.30 NA 450 x 470 x 335 29
BCS240/175 240 175 yes 2 x 10A 2.30 2.20 450 x 470 x 335 29
Chilled Sparkling
CS175 NA 175 no 1x10A 0.450 NA 336 x 476 x 335 26
All-In-One
BCSHA-AV
160/175
160 175 no 1x10A 2.30 NA 450 x 470 x 335 29
BCSHA-AV
240/175
240 175 yes 2 x 10A 2.30 2.20 450 x 470 x 335 29
5-In-One
BCSHA
160/175
160 175 no 1x10A 2.30 NA 450 x 470 x 335 29
BCSHA
240/175
240 175 yes 2 x 10A 2.30 2.20 450 x 470 x 335 29
801910 - Zip Sparkling HydroTap - Installation Instructions - July 2015 - V2.01 Page 9 of 44
Before Installation
Before installing ensure that the following have been provided at the
Installation site:
•
Review all the technical specifications.
•
Ensure the underbench can support the product weight when full of water,
(allow an extra 4-5kg when full. )
•
Sufficient space in the cupboard to install all of the undersink units in accordance with these
Installation Instructions. Refer to technical specification for dimensions. Make allowance for a booster
heater and / or water softener if required. Refer to section 3 & 4, for Installation instructions.
•
For Zip HydroTap 160/125 &160/175 models, a 220-240Vac, 10A GPO will be required. For Zip
HydroTap 240/175 models, two 220-240Vac, 10A GPOs will be required. (One GPO is for the Zip
HydroTap and the other for the Booster heater).
Note: Check all cable and hose lengths against inlet /outlet positions before proceeding (See section 6 for general layout).
•
A potable water supply connection with isolating valve inside the cupboard within reach of the braided
hoses and positioned so that the connection point and the stop cock will not be obstructed when the
undersink units are installed.
•
For the mains pressure All-IN-ONE, an external hot and cold water supply will be required.
•
If an external filtration or water softening device is required, then it is important to allow extra space
for these items.
•
A cold water supply with a minimum working pressure of 250kPa and a maximum working pressure
of 700kPa connected via an isolation valve.
•
The fitting of an air flow duct, attached to the side of the unit, requires a rectangular cut size of
284mm x 45mm, to provide adequate warm air displacement. See section 2.
•
The appliance must be placed with it’s base in a horizontal position.
IMPORTANT!
Do not proceed with the Installation if these requirements are not met.
Special Tools Required:
In addition to normal tools, the following will be required:
For the standard and Mixer taps:
•
35mm diameter sheet metal hole punch for sink tops. (Not supplied)
•
35mm diameter hole saw for timber bench tops. (Not supplied)
•
Nut runner tube spanner (supplied) for fixing tap assembly.
For the All-In-One tap:
•
50mm diameter sheet metal hole punch for sink tops. (Not supplied)
•
50mm diameter hole saw for timber bench tops. (Not supplied)
•
Nut runner tube spanner (supplied) for fixing tap assembly.
Page 10 of 44 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2015 - v2.01
Hole positioning:
Position the tap such that it dispenses into the sink bowl with ample clearance for a cup or tea pot.
Alternatively, the tap could be mounted away from the sink using a Zip Font, available as an accessory.
Section 1
Tap Installation
116
BC HydroTap Classic
TAP Recommended dispensing distance **
Elite 116 mm
HydroTap Classic 116 mm
HydroTap Arc/Cube 171 - 174 mm (Extended)
All-In-One 211 mm
Mixer - Arc neck 231 mm
Mixer - Classic 270 mm
Mixer - Cube neck 310 mm
** Check bowl depth and adjust accordingly
Single
Bowl
For
Elite,Classic
and Arc/Cube
35mm hole
For
A-I-O 50mm and
Mixer taps 35mm
hole
Double Bowl
801910 - Zip Sparkling HydroTap - Installation Instructions - July 2015 - V2.01 Page 11 of 44
Apply a light smearing of silicon sealant on the
underside of the spacer to ensure a watertight fit.
1.2
Cut a 35mm hole in the bench / sink top.
BENCH TOP
1.1
Ø35mm
ALL THREAD
ROD
STAINLESS
STEEL
SPACER
SPIDER
CLAMP
NUT
BLACK PLASTIC
SPACER
Tap assembly exploded view and kitchen layout side view.
HydroTap Classic & Elite
470mm
335mm
Min 300mm
HydroTap Classic
EliteTap
Page 12 of 44 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2015 - v2.01
BLACK
PLASTIC
SPACER
1.3
Installation Instructions
Pass all the hoses, tubes and USB lead
through the 35mm hole.
1.4
35mm hole
Note: feed each of the three tubes and
electrical cable evenly in between the legs of
the SPIDER CLAMP when installing.
Fit the
STAINLESS STEEL
WASHER,
SPIDER CLAMP,
AND 6mm NUT.
6mm NUT
SPIDER CLAMP
STAINLESS
STEEL WASHER
Incoming water
Blue & White
hoses to chilled
sparkling water
outlet
Red hose to boiling
water outlet
Clear hose to Vent
Typical HydroTap Installation
(see section 5)
1.5
Note:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the under
sink unit close
to the outlet tap,
within reach of
the hose and cord
lengths supplied
Note: All
silicon tubes
must be cut to
size. They must
have a constant
fall back to the
unit.
801910 - Zip Sparkling HydroTap - Installation Instructions - July 2015 - V2.01 Page 13 of 44
HydroTap Arc/Cube
The HydroTap Arc/Cube has a spout that may be fixed in one of 6 angular positions (depending on the
position of the rotary control) and fixed in one of two height positions. The spout is fixed and does not swivel.
NOTE: The tube kit must be fitted after the HydroTap has been mounted on the benchtop or sink.
Refer to the tube kit assembly instructions, supplied with the tap kit.
To reduce the risk of scalding, Position A should not
be selected with any of the Boiling water units. (See fig. 1.8)
1.6
1.
Remove the 2 x spout locating screws and lower the spout to expose the plastic spring clip
NOTE: The plastic spring clip has two internal dimples that may be positioned in the 6 upper or 6 lower,
pre drilled holes in the spout (see diags. below & Figs. 1.7 & 1.8)
2.
To reposition the spout, gently spread the plastic spring clip to release the dimples from the spout
holes. When released, slide the clip on the spout so that it ends up between the two rows of holes.
3.
Rotate the plastic clip on the spout to orient the dimples, so they are in line with the newly selected
holes.
NOTE: When determining which of the 6 holes are required for the new spout height and orientation,
check the new plastic clip position will clear the undercut and that the wiring loom will not be pinched,
when assembled.
4.
Slide the plastic clip up/down to engage with the selected holes, making sure the two dimples engage
simultaneously with the two selected holes.
NOTE: The clip will not fit correctly if one dimple engages before the other. Both dimples must engage at
the same time.
5.
With the clip fitted to the newly selected holes,
carefully raise the spout (ensure the wiring loom is
a neat fit in the undercut and is located between the
open ends of the clip) until the clip locating holes are
in line with the spout locating screws.
6.
Replace the 2 x locating screws.
7.
If mounting on an uneven surface, apply a light
smearing of silicon sealant on the O ring to ensure a
watertight fit. (See fig. 1.9)
8.
Pass the assembly through the 35mm hole and
position the tap so it discharges into the sink.
9.
Fit the lower rubber seal to the threaded extension.
10.
Secure the tap in position with the metal washer and
nut.
11.
Fit the tube kit, as supplied.
To change the spout position
Spout locating
screws (2)
Plastic spring
clip
Upper locating
positions
Lower locating
positions
Clip locating
holes (2)
Undercut
for loom
Plastic spring clip
Dimples
Page 14 of 44 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2015 - v2.01
Installation Instructions
Height adjustment (Fixed position options)
1.7
O-RING
LOWER
RUBBER
WASHER
WASHER
NUT
1.9
Mounting (See table on Page 11 )
Cut a 35mm hole in the bench / sink top.
BENCH TOP
Ø35mm
A A
Left Hand Control Right Hand Control
B
C
C
B
50mm
Angular adjustment (Fixed position options)
1.8
NOTE: Position A is
not recommended with
Boiling water units
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