Zip Classic HydroTap G4 range, Elite HydroTap G4 range, HydroTap G4, Celsius HydroTap G4 range, Arc HydroTap G4 range Installation Instructions Manual

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802261UK - HT G4 Residential chilled installation instructions - Sept 2016 - V2.05 Page 1 of 16
Zip HydroTap G4
Installation instructions
Affix model number label
here
802261UK
Filtered and chilled drinking water for residential kitchens.
VENTILATION IS
ESSENTIAL
SECTION 2 'VENTILATION'
READ BEFORE YOU START
!
READ
Page 2 of 16 802261UK - G4 Residential chilled installation instructions - Sept 2016 - V2.05
Tap options
The G4 series offers a range of interchangeable taps to suit the customer's needs
Classic HydroTap®G4 range
Arc / Cube HydroTap®G4 range
Elite HydroTap®G4range
These standalone taps are directly compatible with the G4 Command-CentreTM.
Celsius HydroTap®G4 range
The Celsius range offer instant boiling water together with the an integral mixer to provide mixed hot and cold water from the mains.
802261UK - HT G4 Residential chilled installation instructions - Sept 2016 - V2.05 Page 3 of 16
HydroTap®G4 specifications
Installation check list .................................................................................................................... 4
General product features ............................................................................................................. 5
Important safety instructions ........................................................................................................ 6
Warnings and regulatory information ........................................................................................... 7
Major components and accessories ............................................................................................. 8
Technical specifications ............................................................................................................... 9
Before installation and site requirements ..................................................................................... 10
Installation instructions Step 1 -
Measure and cut all the tap holes, fit the taps : Refer to 803341UK Tap installation
instructions supplied with the tap head.
Step 2
- Check for adequate ventilation.
Section 1- Ventilation.
1.1- Ventilation for all models.............................................................................................11
Step 3
- Install the Command-CentreTM.
Section 2 - Command-CentreTM installation.
2.1- HydroTap®G4 chilled models ..................................................................................... 12
2.2- HydroTap®G4 chilled and mixed hot and cold models............................................... 12
Step 4
- Commission the HydroTap®G4.
Section 3 - Commissioning.
3.1 - Select the language .................................................................................................. 14
3.2 - Filter flush ................................................................................................................. 14
3.3 - Flow calibration ......................................................................................................... 15
Trouble shooting
Trouble shooting table .................................................................................................................. 15
End of life disposal ....................................................................................................................... 15
Warranty ....................................................................................................................................... 16
Contact details ............................................................................................................................. 16
Index
Page 4 of 16 802261UK - G4 Residential chilled installation instructions - Sept 2016 - V2.05
Before installation
• Read the instructions and check if there is adequate space to install all of the components.
• Note Not all fittings are supplied with the appliance kit. Isolation valves are not supplied.
• Check the mains water pressure is within min / max requirements (see page 9).
• Note This product must be fitted to a potable water supply.
• Check the Command-CentreTM rating plate and ensure correct power is available.
• Check the under counter cupboard floor supporting the Command-CentreTM is adequate for its
total weight, when full of water.
Before commissioning
• Check the system has been installed correctly.
• Check all plumbing fittings have been tightened.
• Ensure the outlet and vent pipes are positioned to drain correctly.
• Ensure there is adequate ventilation.
• Check tubes from the Command-CentreTM to the tap have a constant rise and there are no sags or
kinks in the hoses.
• Check all electrical connections are correct and there are no loose wires.
Commissioning (see section 3)
• Flush the supply line before connecting.
• Turn on the water and check for leaks.
• Flush the filter.
• Where applicable, programme the Command-CentreTM to suit the customer’s requirements.
Installation checklist
802261UK - HT G4 Residential chilled installation instructions - Sept 2016 - V2.05 Page 5 of 16
Thank you for purchasing a Zip HydroTap®G4. Please read and follow these instructions carefully to ensure safe and trouble free operation. If help and advice is required, please call 0345 6 005 005.
What is the Zip HydroTap®G4 ?
This Zip HydroTap®G4
is an electronically controlled, filtered and chilled water drinking system for the kitchen. The HydroTap®G4 systems are under counter drinking water appliances with a dispensing tap mounted on a sink or worktop, which has been designed for residential applications. The HydroTap®G4 utilises a conventional refrigerant compressor to chill the water. This chilled model will dispense chilled water, factory set to 6-10°C. These units are NOT designed to be used as sanitary fixtures. The water filter is a disposable item which will require periodic replacement and is covered by a limited OEM warranty. It is important that the installation be undertaken safely, correctly and completely in order to utilise all the benefits that the HydroTap®G4
can provide. Each tap can be ordered with the tap head assembly for disabled
use. The disabled levers are supplied with Braille caps for the visually impaired.
General product features
Usage
The residential HydroTap®G4 range are intended solely for household use and not for commercial use.
Chilled Command-Centre
TM
ON/OFF
switch
Page 6 of 16 802261UK - G4 Residential chilled installation instructions - Sept 2016 - V2.05
Important safety instructions
This manual contains important safety and installation instructions for the Zip HydroTap®G4. Please read all warnings, installation requirements and installation instructions before installing any Zip HydroTap®G4. This system must be installed in accordance with water supply byelaws, current IEE regulations and relevant local authority byelaws.
Safety
This appliance is not intended for use by children under 8 years or persons (including children under 8 years) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
Refrigerant
The Zip HydroTap®G4 Command-CentreTM contains R134A refrigerant under pressure. Maintenance of the refrigeration unit must be carried out by an accredited service provider or qualified refrigeration technician.
Qualifications
If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power outlet must be in a safe visible position for connection.
Lifting
Take care when lifting the Zip HydroTap®G4. The Command-CentreTM may exceed safe lifting limits. If you feel this is beyond your personal capabilities, please seek assistance with the lift. The weight of the Command-CentreTM is marked on the packaging. Do not lift the Command-CentreTM by the front cover or any of its connections. Refer to the technical specification, see page 9, for the weight of the product.
Airflow
The Zip HydroTap®G4 operates within the ambient temperature range 5ºC - 35ºC. Proper air circulation must be provided. The system will operate satisfactorily only if the recommended air gaps are provided. See Section 1 Ventilation, page 11, for correct installation to prevent overheating.
Frost protection
If the HydroTap®G4 is located where the ambient air temperature could fall below 5ºC when the heater is not in use, do not turn off the appliance electrically. This safeguard does not offer the same protection to the connecting pipework and fittings.o
Positioning
It is important to ensure the Command-CentreTM is positioned in an accessible area close to the floor level. The Command-Centre
TM
must have it’s base mounted in a horizontal position with all inlets and outlets facing up. The tap must be located above the Command-CentreTM. See Section 2, Command-CentreTM installation, page 12.
802261UK - HT G4 Residential chilled installation instructions - Sept 2016 - V2.05 Page 7 of 16
Warnings and regulatory information
Warnings
• The Zip HydroTap®G4 must be earthed. The resistance of the earth connection from each exposed metal part must be less than 1Ω.
• All installation and service work must be completed by trained and suitably qualified tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage.
• As the installer, it is your responsibility to supply (if necessary) and install all valves as required by local regulations and relevant standards.
• The HydroTap®G4 is rated for 230V 50Hz AC operation.
• Do not remove the cover of the appliance under any circumstances
without first isolating the appliance from the power supply.
• Never locate the Command-CentreTM near, or clean with water jets.
• Do not expose the Zip HydroTap®G4 to the elements of nature.
• Due to the process of continuous improvement, Zip Heaters reserves
the right to change details mentioned in this manual, without notice.
• Visit www.zipwater.com/uk to ensure you have the latest copy of this document.
Page 8 of 16 802261UK - G4 Residential chilled installation instructions - Sept 2016 - V2.05
Major components and accessories
Accessories Description
Font Arc / Cube
or
Font Classic / Elite
Replacement
internal 0.2 micron
filter
Disabled lever kit
Recommended
water block
801599 - HydroTap User Guide - Nov 2013 UK - V1.05 Page 1 of 20
ZIP HydroTap
User Guide
®
Tap Operation...................(Pages 2-5)
LCD Screen & Menu .......(Pages 6-18)
Maintenance.................... (Pages 18-20)
Date of Installation.........
Affix Model Number Label
Here 801599
BC160/125G4 BC240/175G4 BCH160/125G4 BCH240/175G4 AV160/125G4 AN160/125G4 AV240/175G4 AN240/175G4
801600 - Zip Quick Start Guide - October 2013 - V1.06
Parts Supplied Description Parts Supplied Description
1 off Hydrotap Tap and hoses
Duct kit 1x Air Duct
1 x Mounting
plate
1 off Undersink Unit with air and water-
filter
Vent kit
1 x Kickboard
louvre
1 x Door vent
louvre
1 x front vent grill
1 x Restrictaflow valve and Tee piece for Mixer
Taps
1 off HydroTap Booster heater and hoses
(Supplied with 240/175 models)
1 off Mains water connection hose
QUICK START GUIDE
Note: This quick start guide must be read in conjunction with the main installation and user instructions
Before proceeding, read the installation and user instructions
Check all the components are present and correct.
Check that you have all the necessary tools
Ensure the underbench can support the product weight when full of water,
(Check the specifications in the main book and allow an extra 5-8kg when full. )
Before installing ensure the following have been provided at the installation site:
Sufficient space in the cupboard to install all of the undersink units in accordance with these Installation Instructions. Refer to technical specification for dimensions. If required, make allowance for a booster heater. (Refer to the main book, for detailed installation instructions).
A potable water supply connection with isolating valve inside the cupboard within reach of the flexible braided hose and positioned so that the connection point and the stop cock will not be obstructed when all the undersink units are installed.
For Zip HydroTap 160/125 &160/175 models, a 220-240Vac, 10A GPO will be required. For Zip HydroTap 240/175 models, two 220-240Vac, 10A GPOs will be
required. (One GPO is for the Zip HydroTap and the other for the Booster heater).
NOTE: Check the cable lengths and outlet positions before proceeding.
A potable cold water supply with a minimum working pressure of 172kPa and a maximum working pressure of 700kPa connected via an isolation valve.
For the mains pressure All-IN-ONE, both a hot and cold water supply will be required.
The undersink appliances must be mounted in upright positions as shown in the
diagrams.
IMPORTANT!
Do not proceed with the installation if these
requirements are not met.
STEP 1-
Prepare and fit the Taps
Hole positioning: Position the tap such that it dispenses into
the sink bowl with ample clearance for a cup or tea pot. Alternatively, the tap could be mounted away from the sink using a Zip Font, avail- able as an accessory.
Apply a light smearing of silicon sealant on the underside of the upper spacer to ensure a watertight t.
For HydroTap and Mixer taps
cut a 35mm hole in the bench / sink top.
BENCH TOP
Ø35mm
HydroTap Tap
Mixer Tap
4-in-1
(If required)
NUT
LOWER RUBBER
WASHER
UPPER RUBBER WASHER
WASHER
BRAIDED HOSE x 3
UPPER RUB- BER WASHER
LOWER RUB- BER WASHER
WASHER
NUT
White Hose Ext. Mains
Blue band Mixer IN
Red band Mixer Out
O-RING
BASE BLOCK SPIDER
BASE BLOCK NUT
USB CABLE
ALL THREAD ROD
NOTE: feed each of the tubes and elec- trical cable evenly in between the legs of the BASE BLOCK SPIDER.
All-In-One Tap
(If required)
For AIO mains and vented Taps
Cut a 50mm hole in the bench / sink top.
NOTE: make sure the tap location will allow the nozzle to drain into the sink.
SINK TOP
50mm
ALL THREAD
ROD
STAINLESS STEEL WASHER
SPIDER CLAMP
NUT
BLACK PLASTIC SPACER
NOTE: feed each of the three tubes and electrical cable evenly in between the legs of the SPIDER CLAMP when installing.
Fit the STAINLESS STEEL WASHER, SPIDER CLAMP, AND 6mm NUT.
6mm NUT
SPIDER CLAMP
Stainless washer
Black plastic spacer
35mm dia hole
Sink
O-RING
SINK TOP
Fit the O-ring to the underside of the AIO tap then pass all hoses through the 50mm hole.
Chiller connection BLUE
From Mixer OUT to Tap - Vented version only
Boiler connection RED
Blue ring on RHS mains IN to
Mixer IN
White ring on LHS to
Mains in
Tap
O ring Base
Clear tube to Vent
Parts supplied Description
Tap options
1 x HydroTap®G4
Classic, Celsius
Elite or #Arc / Cube
#
(inc. Tube kit)
Command-CentreTM and components
1 x
Command-CentreTM
with air and water
filters
1 x Mains water
connection hose
Vent kit
1x Outlet vent
1 x Inlet vent
1 x User guide and
1 x Quick start
guide
1 x Installation
instruction
For Accessories contact Zip: Tel 0345 6 005 005 Website: www.zipwater.com/uk
Email: sales@zipindustries.co.uk
802261UK - HT G4 Residential chilled installation instructions - Sept 2016 - V2.05 Page 9 of 16
Technical specifications
** Add an extra 2kg when full of water.
Chilled and filtered.
Commercial Chilled HydroTap®G4 range Refer to 803341UK Tap installation instructions
(for Arc / Cube also refer to the tube kit assembly instructions) supplied with the tap.
HydroTap®s
Min / Max water supply pressure
HydroTaps.................................................0.17 MPa (1.7 bar) - 0.7 MPa (7 bar)
Note
Chilled water will continue to be dispensed after the rated capacity has been used, although this may
affect the dispense temperature.
Specifications
13A
sockets
required
Power Rating
(kW)
230V
Boost
Rating
(kW)
230V
Unit Dimensions W x D x H (mm)
with air duct
**Dry
Weight
(kg)
Chilled and filtered
1x13A 0.13 N/A 280 x 389 x 335 18
Chilled and filtered and mixed hot & cold.
HydroTap®s with mixer taps
Celsius
Page 10 of 16 802261UK - G4 Residential chilled installation instructions - Sept 2016 - V2.05
Before installation
Before installation ensure that the following have been provided at the installation site
•
Review of all the technical specifications.
•
Ensure the under counter cupboard floor can support the product weight when full of water (allow an extra 2kg when full).
•
Sufficient space in the cupboard to install the Command-CentreTM and other components in accordance with these installation instructions. See Technical specification, page 9 for dimensions. See sections 1 to 2, pages 11 to 12 for installation instructions.
•
For Zip HydroTap®G Chilled models, 1 x 220-240V AC, 13A socket will be required.
•
The Command-CentreTM must be installed in accordance with IEE regulations. See Technical specification, page 9 for power ratings.
Note Check all cable and hose lengths against inlet /outlet positions before
proceeding (see section 2 page 12 for general layout).
•
A potable water supply connection with isolating valve inside the cupboard within reach of the braided hose and positioned so that the connection point and the stop cock will not be obstructed when the Command-CentreTM is installed.
•
A potable cold water supply with a minimum working pressure of: (see page 9 min. / max. water supply pressure).
•
If pressure is likely to exceed 0.7 MPa (7 bar), install a 0.35 MPa (3.5 bar) pressure limiting valve.
•
The appliance must be placed with its base in a horizontal position.
IMPORTANT!
Do not proceed with the installation if these requirements are
not met.
802261UK - HT G4 Residential chilled installation instructions - Sept 2016 - V2.05 Page 11 of 16
Section 1
Ventilation
1.1 Ventilation for all models
• The clearance envelope dimensions stated in the Specification sheets and Installation instructions must be observed.
• Adequate ventilation must be provided to ensure that the cupboard space temperature does not exceed 350C.
1.2 Preferred arrangement
4mm door buffers (at the four corners of each door) supplied with the Command-Centre
TM
should be used to
provide adequate ventilation in normal usage, see diagram below.
Door buffer
Important See section 2 Command-Centre
TM
installation, page 12.
Page 12 of 16 802261UK - G4 Residential chilled installation instructions - Sept 2016 - V2.05
Note The braided hoses and connection tubes supplied with the tap head assembly and cold inlet CANNOT be lengthened. Insulation supplied must be fitted over the chilled tube.
Note All silicon tubes must be cut to size. They must
have a constant fall back to the
Command-Centre
TM
BLUE
BRAIDED
Note Ambient mains water
braided hose length is 750mm. Electrical power cable length is
3.0m nom.
Position the Command-Centre
TM
according to the hose and cable
lengths supplied.
POWER
CABLE
USB
MAINS
IN
CHILLED
OUT
Clearance envelope
280mm 50mm50mm
COLD isolation valve
(not supplied)
535mm
Section 2
Command-CentreTM installation
Braided hose fitting
Install the mains water braided hose to the Command-CentreTM before locating in place.
2.1 HydroTap®G4 chilled models
Refer to 803341UK Tap installation instructions (for Arc / Cube
also refer to the tube kit assembly instructions) supplied with the tap.
Arc / Cube
Elite Classic
802261UK - HT G4 Residential chilled installation instructions - Sept 2016 - V2.05 Page 13 of 16
Installation instructions
Note The connection tubes supplied with the tap head CANNOT be lengthened, chilled pipes must be
insulated with the insulation provided.
External HOT and COLD
isolation valves
(not supplied)
280mm
50mm
50mm
535mm
Male to male adaptor
to T-piece (supplied)
T- piece
(supplied)
Clearance Envelope
Note All plastic pipes / silicon tubes must be
trimmed to size. They must have a constant
fall to the Command-
CentreTM.
Note Mains hose length is 750mm.
Electrical power cable length is 3.0m nom.
Position the Command-CentreTM according to the
hose and cable lengths supplied.
2.2 Chilled and mixed hot & cold
Refer to 803341UK Tap installation instructions supplied with the
tap.
Celsius Arc
Celsius Cube
BRAIDED
POWER
CABLE
USBMAINS
IN
CHILLED
OUTLET
BLUE
Page 14 of 16 802261UK - G4 Residential chilled installation instructions - Sept 2016 - V2.05
The HydroTap®G4 is now ready to be commissioned.
•
Turn the electrical power on at the mains and the ON/OFF switch on the side of the Command-CentreTM.
•
Turn the water on and check for any leaks.
•
Familiarise yourself with the operation of the tap, in preparation for use, see the User manual.
•
Follow the installation instructions below (and read section C of the User manual).
•
After commissioning, the system may be customised by selecting further options in section G - settings of the User manual.
Have a bucket or similar container (not supplied) at the ready to hold a quantity of water that will be ejected while the filter flush mode is in operation. Open the filter access door on the front of the HydroTap®G4 and the filter cartridge will be exposed. Located to the rear right hand side of the cartridge is a flush line, approx 600mm long and the flush line stop cock. Place the free end of the flush line into the bucket or container (not supplied). At first commissioning, the system will select the filter flush screen automatically.
3.2Filterush
Prepare filter flush as per instructions
and press START
03:01 PM, TUE 12, Feb 2013
Chilled
Zip
START
STOP
Section 3
Commissioning
NEXT
OPEN Position
CLOSED Position
ON
OFF
Flush line position
Stop cock operation
• Press [START] / [STOP] button to start and stop the filter flush.
• Turn the flush stop cock on.
• Allow at least 10 litres of water to flush through the filter.
• Once the filter flush is finished, Turn the stop cock off
then press [STOP] to end filter flush mode.
• Press [NEXT] for the flow calibration screen.
3.1 Select the language
Initial commissioning screen
Language selection screen
Zip Chilled
Zip
Zip Chilled
802261UK - HT G4 Residential chilled installation instructions - Sept 2016 - V2.05 Page 15 of 16
Note foranysubsequentlterchangesoranyoperational
procedures, please refer to the HydroTap®G4 User manual,
locatedinsidethelterhousingaccessdoor.
Trouble shooting
System fault
message
Possible cause Solutions
Power Board Fault Electrical disruption Check power supply and all fuses
Interface Fault Internal fault Call Zip Service
Level Board Fault Internal fault Call Zip Service
Condenser Screen Blocked Blocked air filter Remove blockage / clean filter / check user guide
Water leak, Isolate Mains Water leak Turn off mains water supply / call for service
Compressor Over Run Compressor too hot Check ventilation
Water Supply Failure No water Check water supply is turned ON
Cold Sensor Open Internal fault Call Zip Service
Cold Sensor Closed Internal fault Call Zip Service
Flood Sensor Open Internal fault Call Zip Service
Condenser Sensor Closed Internal fault Check ventilation / call Zip Service
Condenser Sensor Open Internal fault Check ventilation / call Zip service
Compressor Driver Fault No chilled water Call Zip Service
Condenser Overtemp Blocked air filter Remove blockage / clean filter / check user guide
Calibration Auto calibration reset Normal operation, once per month
Overload Reset Internal fault Call Zip Service
Flash Mem corrupted Internal fault Call Zip Service
Flow sensor fault Internal fault Call Zip Service
Call an electrician, a plumber, or Zip on 0345 6 005 005 for assistance, service, spare parts or enquiries.
End of life disposal
The use of this crossed out wheeled bin logo indicates that this product needs to be disposed of separately to any other household waste.
Within each of the European Union member countries, provisions have been made for collection and recycling of unwanted electrical and electronic equipment. In order to help preserve our environment we ask that you dispose of this product correctly. Please contact Zip Customer
Service on 0345 6 005 005 for advice.
To calibrate flow sensor
press START button
NEXT
03:01 PM, TUE 12, Feb 2013
Chilled
Zip
START
Pulses/L (360 - 440)
3.3 Flow calibration
Installation instructions
Pressthe[Start]buttonandthetankwillrstemptythen ll.Uponcompletioncheckthemeasurednumberofpulses
are within range.
Page 16 of 16 802261UK - G4 Residential chilled installation instructions - Sept 2016 - V2.05
Warranty
Certain warranties may be implied by law into your contract with Zip. The warranty provided below is additional to these implied warranties and nothing set out below shall limit your statutory rights or rights at law. Zip Heaters (UK) warrants that, should the hot tank (boiling models) fail within five years of installation subject to satisfactory maintenance and registration of the product, or any part fail within three years of installation, the part will be repaired or replaced free of charge by Zip, its distributor or service provider, (except as set out below), provided the appliance is installed and used strictly in accordance with the instructions supplied, and that failure is not due to accident, misuse, abuse, unsuitable water conditions, or to any alteration, modification or repair by any party not expressly nominated by Zip. No costs are payable by the customer other than any mileage or travelling-time charges incurred by a Zip service provider or the cost of removal, cartage and re-installation of any component of the appliance if it needs to be returned for repair to Zip or its distributor. This warranty does not cover damage resulting from non-operation of the appliance, the use of non authorised parts or consequential damage to any other goods, furnishings or property. No warranty applies to the life of any filtration cartridge installed with the appliance as cartridge life may vary according to water quality and the rate of water consumption. Zip does not exclude, restrict or modify any liability that cannot be excluded, restricted or modified or which cannot, except to a limited extent, be excluded, restricted or modified as between the owner or user and Zip under the laws applicable. Furthermore this warranty does not displace any statutory warranty, but, to the extent to which Zip is entitled to do so, the liability of Zip under any statutory warranty will be limited at Zip’s option to the replacement of the appliance or supply of equivalent appliance, the payment of the cost of replacing the appliance or acquiring an equivalent appliance, or the payment of the cost of having the appliance repaired or the repair of the appliance.
HydroTap®G4 residential models are designed specifically for use in a domestic environment and inappropriate installations such as in a commercial location will invalidate the warranty. Registering your purchase.
Registering your Zip installation on the Zip website may help to establish date of installation should it become necessary to service the appliance under terms of the Zip warranty. To register your installation go to www.zipwater.com/uk and look under the heading “Warranty”.
Contact Details
The terms “Zip” and “HydroTap” are registered trade marks of Zip Heaters (Aust) Pty Ltd. Zip products described in this publication are manufactured under one or more of the following patents: AU675601, AU637412, AU635979, GB0422305, GB2065848, US4354049, US5103859, US5099825 and SA2006/08043. Other patents are in force and patent applications are pending.
Head Office
Zip Water UK 14 Bertie Ward Way Dereham Norfolk NR19 1TE
Website: www.zipwater.com/uk Email: sales@zipindustries.co.uk Facsimile: 01362 692 448 Telephone: 0345 6 005 005
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