Zip CT1003-1 Installation Guide
®
Zip ChillTap Sparkling
Residential - Filtered chilled still and chilled sparkling water
Affix Model Number Label Here
804721
804721 09.16 v1.0
Contents
Pre-Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . 3
Read These Warnings First . . . . . . . . . . . . . . . . . . . . 4
Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 4
Section 1 - Tap Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 - Installing the Tap . . . . . . . . . . . . . . . . . . . . . . . . 5
Section 2 - Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 - Ventilation (all models) . . . . . . . . . . . . . . . . . . . . 6
2.2 - Extra ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Section 3 - CO2 Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 - Secure the cylinder mounting . . . . . . . . . . . . . . . 9
3.2 - Connect the regulator . . . . . . . . . . . . . . . . . . . . . 9
3.3 - Connect the gas hose . . . . . . . . . . . . . . . . . . . . . 9
3.4 - Test for gas leaks . . . . . . . . . . . . . . . . . . . . . . . . 9
Section 4 - Undersink unit installation . . . . . . . . . . . . . . . . . . . 10
John Guest (J.G.) fittings . . . . . . . . . . . . . . . . . . 10
4.1 - Chiller Installation . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2 - Hose and Tube connections . . . . . . . . . . . . . . . . 11
4.3 - Mains Connection . . . . . . . . . . . . . . . . . . . . . . . . 12
4.4 - Chilled Still Connection . . . . . . . . . . . . . . . . . . . . 12
4.5 - Chilled Sparkling /
Carbonation Valve Connection . . . . . . . . . . . . . . . . . . 12
Section 5 - Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1 - Test and Commission . . . . . . . . . . . . . . . . . . . . . 14
5.2 - Adjusting the flow rate. . . . . . . . . . . . . . . . . . . . . 15
Section 6 - Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.1 - Water Filter Replacement . . . . . . . . . . . . . . . . . . 16
6.2 - Air Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.3 - Gas Bottle Replacement . . . . . . . . . . . . . . . . . . . 17
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
End of Life Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Contact Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Page 2 of 20 804721- CS_ChillTap Sparkling 09.16 v1.00
Pre-Installation Notes
A. Read the instructions.
B. Note: All fittings are supplied with the appliance kit except an isolation valve.
C. Check the water quality to determine if extra filtration will be required.
D. Check the appliance rating plate and ensure correct power is available for the
appliance.
E. Check the underbench cupboard supporting the appliance is adequate for
the total weight of the appliance.
F. Ensure a potable water supply connection with isolating valve inside the cupboard
is within reach of the braided hoses and positioned so that the connection point
and the stop cock will not be obstructed when the undersink units are installed.
Note:
All plumbing must comply with AS/NZS 3500.4.1 & AS/NZS 3500.4.2
All electrical must comply with AS/NZS 3000 wiring rules
All refrigeration must comply with AS/NZS 3350.2.24
Precautions
The plumbing installation must be done in accordance with local Water Authority
regulations and these Installation Instructions.
As the installer, it is your responsibility to supply (if necessary) and install all valves
as required by local regulations and relevant standards.
804721 - CS_ChillTap Sparkling 09.16 v1.00 Page 3 of 20
Read These Warnings First
1. Please read all Precautions, Installation Requirements, Installation Instructions before installing any Zip ChillTap.
2. Never attempt to install any Zip ChillTap without reading all of the applicable instructions.
3. All electrical connections must comply with current wiring rules.
4. This appliance is not designed for use by young children or infirm people without supervision.
5. Young children should be prevented from having access to ensure they are not able to use or play with the chiller.
6. This appliance must be earthed.
7. If the power supply cord is damaged it must be replaced by a Zip Service Provider or a qualified electrician.
8. The power cord and general power outlet must be in a safe and accessible position after installation.
9. Do not remove the cover of the appliance under any circumstances without first isolating the appliance from the power
supply.
10. This unit is designed for indoor use and must not be installed outdoors or exposed to the elements of nature.
11. This unit must not be positioned in an area that may be cleaned by a water jet.
12. This unit must not be cleaned by a water jet.
13. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilitie s,
or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the
appliance by a person responsible for their safety. For products sold in Europe, this appliance can be used by children
aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and
knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand
the hazards involved. Children should be supervised to ensure that they do not play with the appliance. Cleaning and user
maintenance shall not be made by children without supervision.
14. This appliance is intended to be used in household and similar applications such as
Staff kitchen areas in shops, offices and other working environments;
Farm houses and by clients in hotels, motels and other residential type environments;
Bed and breakfast type environments;
Catering and similar non-retail applications.
15. The appliance has to be placed in a upright position.
Product Specifications
Model
CS 0.3 134A (100g) 335 442 280 25 26
Power Rating
Refrigerant
(kW)
Height mmDepth mm
Installation Requirements
• Power supply 220-240V AC 50Hz for connection via a 10amp G.P.O.
• Operating temperatures 5ºC - 35ºC.
• External water pressure 250kPa - 700kPa (2.5 bar -7 bar)
• Internal Pressure Limiting Valve: 500kPa
(including fittings)
Frost Protection
If this appliance is located where the ambient air
temperature could fall below
in use, do not turn off the appliiance electrically. This safeguard does not offer the same protection to the connecting
pipework and fittings.
Width mmWeight empty
kg’s
5ºC when the heater is not
Weight full
kg’s
Note: For best results we recommend a minimum static mains water pressure of 250kPa (2.5 bar).
Page 4 of 20 804721- CS_ChillTap Sparkling 09.16 v1.00
Section 1
Tap Installation
Special Tools
In addition to common tools, the following will be required:
O-RING
WASHER
LOWER
RUBBER
WASHER
NUT
• 25mm diameter sheet metal hole punch for sink tops. (Not supplied)
• 25mm diameter hole saw for timber bench tops. (Not supplied)
Installing the Tap
Position and install the carafe filler at the back of the sink or on the Font,
where there is a minimum 52mm wide flat area within the draining area
of the sink.
Ensure the distance between the tap and the command centre does not
exceed the length of the supplied tubing.
NOTE: Hoses are maximum 1000mm in length.
Make sure the selected position allows the carafe filler spout to overhang
the sink bowl.
WHITE tube
to
Sparkling Outlet
BLUE tube
to
Still Outlet
CLEAR tube
blocked with
JG fi tting
Make sure the selected position allows the carafe filler spout to overhang
the sink bowl.
Use a 25mm sheet metal punch to create a neat hole without burrs.
Remove the large nut with the stainless steel and rubber washers from
the base of the carafe filler, leaving the rubber-sealing ring (O-ring) in
place.
Fit the carafe filler and seal to the sink, oriented so both the operating
levers are easily accessible.
Slide first, the rubber washer and then the brass washer, followed by the
nut, over the tubes from under the sink, and tighten the nut to secure the
carafe filler firmly into place.
NOTE: The Clear tube must be trimmed to length and blocked with
the JG fitting supplied.
Warning - Do not reuse the old hose-sets. The unit
shall be installed with the new hose-sets supplied.
804721 - CS_ChillTap Sparkling 09.16 v1.00 Page 5 of 20
Section 2
Ventilation
•
When installing air flow ducts, the following tools will be required:
•
Jigsaw and 12mm Drill
•
Keyhole or Wall Board saw.
2.1 - Ventilation
Proper air circulation must be provided for all Chilled models. The system will operate correctly only if the recommended air
gaps are achieved during Installation. The minimum requirement is for a 50mm air gap either side and 300mm above of the
undersink unit.
It is important that the 4mm door buffers (For all installations ) are fitted to the inside edge of the cupboard door to allow
sufficient air circulation inside the cupboard. (See the diagram below).
4
min,
Bufer Pad
Clear Gap
Clearance
Envelope
Vent pipe
(Blocked o)
min.
Clearance
Envelope
Carbonation
adjustable
ow valve
2
CO
cylinder with
xed 300kPa reguator
50
200
333
min.
280
Inlet Vent
50
min.
Ø 105
240 - 230V,
50Hz GPO
Mains Cold water
isolation valve
382
435
Page 6 of 20 804721- CS_ChillTap Sparkling 09.16 v1.00
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