Zip CL1503 User Manual

Electronically controlled instantaneous water heater
MCX: 27300, 27400 and 27600 models
Instructions for the user
These appliances deliver water not exceeding 50 ºC in accordance with AS3498.
1. Overview
When ordering spare parts, please always specify the appliance model and serial number.
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1
2
5
6
7
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1 Hood with control panel
2 801119 MCX heating cartridge 3.5 kW /230V 801120 MCX heating cartridge 4.4 kW /230V 801121 MCX heating cartridge 5.7 kW /230V
3 MCX Safety temperature limiter (STB) with modification instructions, contact fitting, seals etc.
• 2-pole
• 1-pole 4 801122 MCX Filter 5 MCX water connector-set with two water connectors and seals (mounted and greased) fastening safety earthing terminal and filter
6 MCX complete fixing set (wall bracket with screws and dowels) 7 801123 Temperature sensor (polarity protection)
not shown: MCX 3 mains cable with earthed plug, cable seal and strain relief MCX 4 mains cable (without plug), cable seal and strain relief MCX 6 mains cable (without plug), cable seal and strain relief MCX set of small spare parts (seals, nozzle for cable entry, terminal, installation grease, screws, wheel nut & discs)
Parts in Bold Type are available as Spare Parts. Other parts are available on request.
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Contents
1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Environment and recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5. Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6. Description of appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8. Additional features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
9. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
10. Fault finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
11. Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2. Environment and recycling
This symbol on the products and / or accompanying documents means that used electrical and electronic prod­ucts should not be mixed with general household waste. For proper treatment, recovery and recycling, please take these products to designated collection points. Alternatively, in some countries you may be able to return your products to your local retailer upon the purchase of an equivalent new product. Disposing of this product correctly will help to save valuable resources and prevent any potential negative effects on human health and the environment which could other­wise arise from inappro priate waste handling. Please contact your local authority for further details of your nearest designated collection point. Penalties may be applicable for incorrect disposal of this waste, in accordance with national legislation. If you are a business user and you wish to discard electrical and electronic equipment, please contact your dealer or supplier for further information. This symbol is only valid in the European Union.
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3. Safety instructions
Installation, initial operation and maintenance of this appliance must only be conducted by an authorised professional, who will then be responsible for adherence to applicable standards and installation regulations. We assume no liability for any damages caused by failure to observe these instructions.
• Do not use the appliance until it has been correctly installed and unless it is in perfect working order.
• The appliance is suitable but not limited to domestic use and similar applications inside closed, frost-free rooms, and must only be used to heat potable water from mains supply.
• The appliance must never be exposed to frost.
• The appliance must be earthed at all times.
• The minimal specific water resistance must not fall below the value stated on the label.
• The maximum water pressure must not exceed the value on the label.
• Before commissioning for the first time and each time the appliance is emptied (e.g. due to work on the plumbing system, if there is a risk of freezing or in case of maintenance), the appliance must be vented correctly in accordance with the instructions in this manual.
• Do not remove the front cover under any circumstances before switching off the mains electrical supply to the unit.
• Never make technical modifications, either to the appliance itself or the electrical leads and water pipes.
• Pay attention to the fact that water temperatures in excess of approx. 43 °C are perceived as hot, especially by children, and may cause a feeling of burning. Please note that the fittings and taps may be very hot when the appliance has been in use for some time.
• Water inlet temperature must not exceed 70 °C.
• In case of malfunction, disconnect the fuses immediately. In case of leaks, cut off the cold water supply instantly. Repairs must only be carried out by the customer service department or an authorised professional.
• This appliance must not be used by any person (including children) with limited physical, sensorial or mental abilities or failing experi­ence and/or knowledge unless they are supervised by a person responsible for their safety or received instructions about how to use the appliance. Children should be supervised in order to make sure that they do not play with the appliance.
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4. Technical specifications
Type MCX 3 MCX 4 MCX 6
Part no. 27300 27400 27600
Capacity (Liter) 0,2 0,2 0,2
Nominal pressure MPa (bar) 1 (10) 1 (10) 1 (10)
Heating system
Required water resistance at 15 °C in cm
1100 800 800
Electric supply 1/N/PE ~ 220 V – 240 V Nominal power rating 3,5 kW 4,4 kW 5,7 kW Nominal current 15 A 19 A 25 A Temperature choice 35 °C – 38 °C – 45 °C Factory temperature setting 38 °C 38 °C 38 °C Maximum inlet temperature 70 °C 70 °C 70 °C Factory flow setting at 0.3MPa (3 bar) 2,0 l/min 2,5 l/min 3,3 l/min
2,0 l/min 25 K 31 K 41 K Maximum temperature increase at rated power
and a flow rate of......
2,5 l/min 20 K 25 K 33 K
3,0 l/min 17 K 21 K 27 K
1
3,5 l/min 14 K 18 K 23 K
4,0 l/min 12 K 16 K 20 K Required l/min to switch on (l/min) 1,2 1,5 1,5 Required l/min to switch off Min. required cable size
(l/min) 1,0 1,3 1,3
2)
Weight filled with water (kg) approx. 1,5 Dimensions H × W × D (mm) 135 × 186 × 87 Protection class acc. to VDE 1 Ingress protection according to VDE IP 25
1) Temperature rise (Kelvin) + cold-water temperature = maximum hot-water temperature (°C) 70 °C
2) The cross sectional area of the connection cable must be in accordance with the power rating of the appliance and the specific require­ments of AS/NZS 3000.
IES system
bare resistance element
See note 2)
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Vented installation with specialopenoutlettap
5. Typical installations
Electrical connection with mains power cable (shorten if necessary)
Cable entry approx. 553
Flow controller
MCX 3/4 : CSP 3
MCX 6 : CSP 6
Angle valve G 1/2“
Top edge of wash basin approx.. 850
Angle valve approx. 550
Axis wall bracket approx. 520
Dimensions in mm
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Unvented installation (closed outlet) with tap for pressurised appliances
5. Typical installations
Electrical connection with mains power cable (shorten if necessary)
Flow controller
MCX 3/4 : CSP 3
MCX 6 : CSP 6
Angle valve G 1/2“
Top edge of wash basin approx.. 850
Angle valve approx. 550
Cable entry approx. 553
Axis wall bracket approx. 520
Dimensions in mm
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6. Description of applicance
The Zip instantaneous water heaters are compact electronically controlled water heaters. It is intended to provide economical heating of water for a wash basin when installed together with a sanitary water fitting. When the hot-water tap is opened, the heater switches itself on automatically when the minimum water flow rate is exceeded and heats the water as it passes through the appliance.
There are 3 available temperature settings, 35ºC, 38ºC and 45ºC (Max).
For best performance, always fit the special flow controller included with the appliance. This controller is inserted into the outler at the
end of the tap and fits into any standard sleeve size M 22/24.
The maximum possible outlet temperature is determined by the temperature of the incoming water, the rate of flow and the heating power of the appliance.
This appliance delivers water not exceeding 50ºC in accordance with AS3498.
7. Operation
Three coloured LEDs
Touch key
Temperature setting
The “Touch” key
allows you to select one of three preset temperatures.
Every key press sets the temperature to the next level:
35 °C >
Pressing the key
> 38°C >
once again, starts the cycle all over.
45°C (MAX) >
>
>
35°C
The currently selected temperature is indicated by one of three coloured LEDs.
Key lock and temperature lock
The currently selected temperature setting can be locked against unintended changes. Thus, the temperature cannot be changed by a single keypress.
Activate keylock / Deactivate keylock: Press “Touch” key (for approx. 5 seconds) until the active LED goes out, then release “Touch” key.
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8. Additional features
Activate / De-activate LED display
As part of the appliance’s energy saving feature, the active LED will automatically turn off 20 seconds after the last operation (e.g. tapping or temperature selection).
To identify the current / selected setting at any time, the LED display can be enabled permanently therefore disabling the LED standby function:
• Turn off the water at the outlet from the appliance.
• Press and hold the “Touch” key for at least 7 seconds. NB: the LEDs will go out after 5 seconds for a period of approximately 1.5 sec­onds then light up again.
• While still holding down the “Touch” key, turn on the outlet tap. The LED will go out as confirmation that this option is now selected.
• Release the “Touch” key and turn off the outlet tap.
If the tap is opened or the touch key is used in LED standby mode (LED off), the last active LED lights up (wake up), but the temperature setting will not change yet. Only when pressed once again, the temperature setting will be adjusted.
The LED Standby function can be re-activated using the same process above.
NB:
This function is retained even after power failure.
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9. Maintenance
• The appliance and fittings should only be cleaned with a damp cloth. Do not use abrasive or chlorine-based cleaning agents or sol­vents.
• Keep the control panel area dry!
• Clean the jet regulator regularly and replace as necessary.
• Dirt and scale deposited in the pi
flow. In such cases, have the appliance inspected by a qualified technician and, if necessary, have the filter in the cold-water inlet cleaned.
pes and appliance will affect its function. Typical indications of this are a reduced flow rate or noisy
10. Fault finding
Repairs should only be carried out by qualifi ed tradespersons familiar with electric instantaneous water heaters.
All service work should be performed by an authorized Zip service technician – for details of the full range of services available call Zip Service on 1800 460 222.
When calling for service, please always specify the appliance model and serial number.
The following table will be helpful in determining the causes of some common problems and their solutions.
Problem Cause Solution
Circuit breaker tripped Reset circuit breaker
Cold water at outlet
Water fl ow is not suffi cient Increase the water fl ow to the appliance
Flow controller not fi tted
Slow water fl ow rate at outlet
No water at outlet Water supply is turned off Turn on water supply
Appliance switches itself on and off
Hot water temperature not stable during use
Hot water temperature too low and/or one LED fl ashes slowly
One LED fl ashes fast and water remains cold
All LEDs fl ashing fast and water is warm
All LEDs fl ashing fast and water is cold
LEDs turn off shortly after key press
Water pressure not suffi cient Contact Zip Service
Dirt in the pipes Clean fi lter, if problem persist, contact Zip Service
Varying water pressure / fl ow rate is too low
Supply voltage varies / Water connections
reversed
Flow rate is too high
Voltage supply is too low Contact Zip Service
Faulty heating element Contact Zip Service
Defective temperature sensor Contact Zip Service
Faulty heating element Contact Zip Service
Defective control panel Contact Zip Service
Defective power unit Contact Zip Service
Keylock function is active Deactivate Keylock, see instructions on page 8
Fit the correct fl ow controller (see Section 6) or
contact Zip Service
Clean fi lter, increase the water fl ow to the appli-
ance. If problem persist, contact Zip Service
Contact Zip Service
Adjust the fl ow either at the tap, the valve or the
fl ow adjustment screw. Zip Service should be
contacted to adjust the fl ow adjustment screw
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11. Notes
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Head Office
Zip Heaters (Aust) Pty. Ltd. ABN: 46 000 578 727 67 Allingham Street Condell Park NSW 2200 Postal: Locked Bag 80 Bankstown 1885 Australia
Website: www.zipheaters.com Facsimile: (02) 9796 3858
Telephone: (02) 9796 3100 Free Call: 1 800 638 633
As Zip policy is one of continuous product improvement, changes to specifications may be made without prior notice. Images in this booklet have been modified and may not be true representations of the finished goods.
12. Quick reference guide
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