Zip 89914 Installation and Operation Guide

Installation & Operating Instructions - 89914 - Zip ChillTap Sparkling - Jan 2016 v1.04 Page 1 of 20

Installation and Operating Instructions

Zip ChillTap Sparkling

®

Filtered chilled still and chilled sparkling water

Affix Model Number Label Here

89914

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Notes

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Contents

Pre-Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . 4 Read

These Warnings First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 5

Section 1 - Tap Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1 - Installing the Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Section 2 - Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1 - Ventilation (all models) . . . . . . . . . . . . . . . . . . . . 7

2.2 - Extra ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

Section 3 - CO2 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.1 - Secure the cylinder mounting . . . . . . . . . . . . . . . 10

3.2 - Connect the regulator . . . . . . . . . . . . . . . . . . . . . 10

3.3 - Connect the gas hose . . . . . . . . . . . . . . . . . . . . . 10

Section 4 - Undersink unit installation . . . . . . . . . . . . . . . . . . . 11

John Guest (J.G.) fittings . . . . . . . . . . . . . . . . . . 11

4.1 - Chiller Installation . . . . . . . . . . . . . . . . . . . . . . . . 12

4.2 - Hose and Tube connections . . . . . . . . . . . . . . . . 12

4.3 - CO2 gas Connections . . . . . . . . . . . . . . . . . . . . . 13

Soap test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Section 5 - Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.1 - Test and Commission . . . . . . . . . . . . . . . . . . . . . 14

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Section 6 - Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16

Water filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

CO2 Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Trouble Shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

End of Life Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Contact Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

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Read These Warnings First

1. Please read all Precautions, Installation Requirements, Installation
Instructions before installing any Zip ChillTap.

2. Never attempt to install any Zip ChillTap without reading all of the
applicable instructions.

3. All electrical connections must comply with current wiring rules.

4. This appliance is not designed for use by young children or infirm people
without supervision.

5. Young children should be prevented from having access to ensure they
are not able to use or play with the chiller.

6. This appliance must be earthed.

7. If the power supply cord is damaged it must be replaced by a Zip
Service Provider or a qualified electrician.

8. The power cord and general power outlet must be in a safe and
accessible position after installation.

9. Do not remove the cover of the appliance under any circumstances
without first isolating the appliance from the power supply.

10. This unit is designed for indoor use and must not be installed outdoors
or exposed to the elements of nature.

11. This unit must not be positioned in an area that may be cleaned by a
water jet.

12. This unit must not be cleaned by a water jet.

A. Read the instructions.

B. Note: All fittings are supplied with the appliance kit except isolation valves,
which are not supplied.

C. The pressure limiting valve must be fitted as part of the kit.

D. Check the water quality to determine if extra filtration will be required.

E. Check the appliance rating plate and ensure correct power is available for
the appliance.

F. Check the underbench cupboard supporting the appliance is adequate for
the total weight of the appliance.

* NOTE:

The plumbing installation must be done in accordance with local Water Authority
regulations and these Installation Instructions.

As the installer, it is your responsibility to supply (if necessary) and install all
valves as required by local regulations and relevant standards.

All plumbing must comply with AS/NZS 3500.4.1 & AS/NZS 3500.4.2

All electrical must comply with AS/NZS 3000 wiring rules

All refrigeration must comply with AS/NZS 3350.2.24

Pre-Installation Notes

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Product Specifications

Model Height mm

Depth mm

(including fittings)

Width mm Weight empty kg’s Weight full kg’s

CS 335 442 290 25 26

Installation Requirements

• Power supply 220-240V AC 50Hz for connection via a 10amp G.P.O.

• Operating temperatures 5ºC - 35ºC.

• Water pressure 250kPa - 700kPa (0.7 bar -7 bar)

NOTE: For best results we recommend a minimum static pressure of 200kPa (2 bar)

In addition to normal tools, the following will be required:

• 25mm diameter sheet metal hole punch for sink tops. (not supplied)

• 25mm diameter hole saw for timber bench tops. (not supplied)

When installing a Font unit:

• 108mm diameter sheet metal or hole saw to suit surface being cut.

Special Tools Required

Section 1

Tap Installation

Page 6 of 20 Installation & Operating Instructions - 89914 - Zip ChillTap Sparkling - Jan 2016 v1.04

O-RING

LOWER

RUBBER

WASHER

WASHER

NUT

1.1- Installing the Tap

Position and install the carafe filler at the back of the sink or on the Font,
where there is a minimum 52mm wide flat area within the draining area
of the sink.

Make sure the selected position allows the carafe filler spout to overhang
the sink bowl.

Use a 25mm sheet metal punch to create a neat hole without burrs.

Remove the large nut with the stainless steel and rubber washers from
the base of the carafe filler, leaving the rubber-sealing ring (O-ring) in
place.

Fit the carafe filler and seal to the sink, oriented so both the operating
levers are easily accessible.

Slide first, the rubber washer and then the brass washer, followed by the
nut, over the tubes from under the sink, and tighten the nut to secure the
carafe filler firmly into place.

NOTE: The Clear tube must be trimmed to length and blocked with

the JG fitting supplied.