Zip 81507 User Manual

81507 - Zip Freestanding Chilled Water Systems - Installation & Operating Instructions - April 2015 v2.03 Page 1 of 8

Installation and Operating Instructions

Zip Freestanding
Chilled Water Systems

Affix Model Number Label

Here

81507

GP

81507 - Zip Freestanding Chilled Water Systems - Installation & Operating Instructions - April 2015 v2.03 Page 2 of 8

Read These Warnings First

Finished height will vary due to adjustable feet (Chillmaster only). The average height for the centre line of the plumbing
services is 790 mm.

Place the unit on a level floor and screw the feet in or out as appropriate to make the unit level and steady (Chillmaster
only), see Fig.1.

Leave at least a 50 mm gap between the
sides of the unit and any walls, to allow
air flow through the vents.

The rear of the unit can be flush
mounted against the surface of a wall if
the plumbing permits.

Connect only to cold water 10-38°C with
a pressure range of 70 kPa - 700 kPa.

• Please read all installation requirements, installation procedures and precautions before installing
any Zip Chillmaster/Sitemaster/Economaster.

• Never attempt to install any Zip Chillmaster/Sitemaster/Economaster without reading all of the
applicable instructions.

• All electrical connections must comply with current wiring rules.

• These appliances ares not intended for use by persons (Including Children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning
use of the appliances by a person responsible for their safety.

• Children should be supervised to ensure they do not play with the appliances

• This appliance must be earthed.

• If the power supply cord is damaged it must be replaced by a Zip Service Provider or a qualified electrician.

• The power cord and GPO must be in a safe and accessible position after installation

• Do not remove the cover of the appliance under any circumstances without first isolating the appliance from the
power supply.

• The units are for indoor use only and must not be exposed to the elements of nature.

• These units must not be positioned in an area that may be cleaned by a water jet and must not be cleaned by a
water jet.

Chillmaster only

Installation Instructions

Fig.1

105

170

81507 - Zip Freestanding Chilled Water Systems - Installation & Operating Instructions - April 2015 v2.03 Page 3 of 8

Zip Sitemaster and Economaster

It is the installers responsibility to ensure the installation complies with AS/NZS3500.1, AS/NZS3500.2, AS/NZS3500.4.1,
AS/NZS3500.4.2 and local water authority regulations.

Minimum operating pressure is 172 kPa. Where pressure may exceed 700 kPa, a pressure limiting valve must be installed.

No valves are supplied with the product. All necessary valves must be supplied separately by the installer.

Connect a cold water supply to the half inch BSP female inlet at the back of the chiller where shown in the diagram on
page 3.

Connect a drain to the 40mm PVC female outlet at the back.

Purge the air from the unit when the plumbing connections are complete, by turning ‘on’ the water supply, and pressing the
button on the bubbler, until the water flows through without spluttering. Check connections for leaks and repair any found.

Zip Chillmaster

Connect a cold water supply to the half inch BSP female inlet at the back of the chiller where shown in the diagram.

Connect a drain to the 40 mm PVC female outlet at the back.

Alternatively, there are pre-punched holes in the base of the Chillmaster for bottom access to plumbing services.

All valves necessary for use with the Chillmaster are already fitted within the unit. This appliance incorporates backflow
protection complying with AS3500.1. No further backflow protection is required for connection to the water supply. A special
surge protection system is totally self contained within the Chillmaster, to protect it from damage.

DO NOT ADJUST, ALTER OR REMOVE THE VALVE ASSEMBLY.

Purge the air from the unit when the plumbing connections are complete by turning ‘ON’ the water supply and pressing the
button on the bubbler until the water flows through without spluttering.

Electrical

A 1.8m flexible cable and 240v 50 Hz 3 pin plug are fitted. Run the cable out of harm’s way and plug it into a standard
power point.

Do not turn the power point ‘on’ until the unit is purged.

Installation Instructions continued

Operating Procedures

Fig.2

Operating the Bubbler (All models)

Chilled water is obtained momentarily by pressing the bubbler button, see
Fig.2.

The water is chilled by a refrigeration unit fitted within the cabinet stand, under
the basin.

81507 - Zip Freestanding Chilled Water Systems - Installation & Operating Instructions - April 2015 v2.03 Page 4 of 8

Operating Procedures

ROTATE

Operating the Carafe Filler: (Chillmaster)

You can obtain chilled water within the rated capacity for as long as you
rotate the lever. In the upright position the tap is off, when the lever is
rotated anticlockwise water will flow. Water will continue to flow until the
lever is returned to the upright position, see Fig.3.

Operating the Self-Return Heavy Duty Carafe Filler:
(Sitemaster)

You can also obtain chilled water within the rated capacity for as long as
you rotate the spring loaded lever. In the upright position the tap is off,
when the lever is rotated anticlockwise water will flow. Water will continue
to flow until the lever is released, then it will spring back to the upright
position, see Fig.4.

Filter Replacement (Chillmaster only)

Your Zip Chillmaster has a filter replacement reminder light that shows
through the front label. The 2 AAA reminder light batteries must be replaced
at the same time as the filter.

Normal operation is for the light to flash once per minute. When the filter
cartridge is due for replacement, the indicating light will flash once per
second. Not changing cartridges when required may cause the water to
become biologically unsafe. For safe operation, the filter cartridge should be
replaced at least every 6-12 months, when the reminder light flashes once
a second, or earlier if you notice a persistent reduction in water pressure
from the bubbler or an unpleasant taste or odour in the water.

Use only a Zip Filter to match that used in the Chillmaster. Replacement
filter cartridges can be obtained through plumbing suppliers or directly from
Zip.

When replacing a filter use only the appropriate Zip 0.2 micron filter.

Fig.5

Fig.3

Fig.4

ROTATE

81507 - Zip Freestanding Chilled Water Systems - Installation & Operating Instructions - April 2015 v2.03 Page 5 of 8

Cleaning

Cleaning

The basin is made of stainless steel that will show scratches if an abrasive cleaning
product is used. If this model has a stainless steel case, it too will show scratches if
an abrasive cleaning product is used.

Never use strong, corrosive or abrasive cleaning materials.

Wipe clean the outer surfaces with a sponge or a soft cloth using a mild soap and
water.

In order to help preserve our environment we ask that you dispose of this product correctly. Please contact your local city
council for collection centre details.

End of Life Disposal

Problem Cause Remedy

No water at outlets Water not connected Connect and turn on water

Water not chilled Power not connected Connect and turn on power

Poor flow at outlet Blocked filter Replace filter

Troubleshooting

Fig.1

Servicing

Service (All models)

There are no user serviceable parts but there are dangerous voltages present within the unit. All service work must
only be carried out by a suitably qualified and experienced service person.

Before calling for service, check that both the water and electricity supplies are turned ‘ON’ and OK.

Call an electrican, a plumber, or Zip for a free call in Australia on
1800-638-633 for assistance, service, spare parts or enquiries.

81507 - Zip Freestanding Chilled Water Systems - Installation & Operating Instructions - April 2015 v2.03 Page 6 of 8

Filter Performance Data Part Number 91291

Filter Performance Data Sheet

Use Replacement Catridge 91291 - sub micron - Green

The concentration of the indicated substances in water entering the system was reduced to a concentration less than or equal

to the permissible limit for water leaving the system as specified in NSF/ANSI Standard 42 and NSF/ANSI Standard 53.

System tested and certifed by NSF
International against NSF/ANSI Standard
42 and Standard 53 for the reduction of
substances as listed below according to
Standard 42 and Standard 53.

Substance

Reduction

Average

Infl uent

NSF/ANSI specifi ed

Challenge Concentration

Avg %

Reduc-

tion

Average
Product

Water

Concentration

NSF Max

Permissible
Product Water
Concentration

Australian/ New Zealand

(AS/NZS Standard 3497)

Max Permissible Prod-

uct Water Concentration

NSF

Reduction

Require-

ments

NSF Test

Report

Chlorine Taste

and Odor

2.0 mg/L 2.0 mg/L ± 10% 91.4% 0.17 mg/L N/A 5.0 mg/L ≥ 50% J-00109690

Cyst* 98,750

cysts/L

Minimum 50,000 cysts/L >99.99% 2 cyst/L N/A 1 cyst/100 L ≥ 99.95% J-00112772

Capacity: 11,356 litres Contaminant Reduction Determined by NSF testing.

Test Conditions: pH7.5, Pressure: 415 kPa, Flow Rate: 1.9L/min

* Based on the use of Cryptosporidium parvum oocysts

Application Guidelines/ Water Supply Parameters

Service Flow 3.8 Ipm

Water Supply Potable Water

Water Pressure 172 - 862 kPa

Water Temperature 4.4ºC - 38ºC

It is essential that the manufacture’s recommended installation, maintenance and filter replacement requirements be carried
out for the product to perform as advertised. See installation Manual for details.
Note: While the testing was performed under standard laboratory conditions, actual performance may vary.

81507 - Zip Freestanding Chilled Water Systems - Installation & Operating Instructions - April 2015 v2.03 Page 7 of 8

Filter Performance Data Part Number 91292

Performance Data Sheet

Use Replacement Catridge 91292 - 3 Micron - Pink

The concentration of the indicated substances in water entering the system was reduced to a concentration less than or equal to the

permissible limit for water leaving the system as specified in NSF/ANSI Standard 42 and NSF/ANSI Standard 53.

System tested and certifed by NSF
International against NSF/ANSI Standard
42 and Standard 53 for the reduction of
substances as listed below according to
Standard 42 and Standard 53.

Substance

Reduction

Average

Infl uent

NSF/ANSI specifi ed

Challenge Concentration

Avg %

Reduction

Average
Product

Water

Concentration

NSF Max

Permissible
Product Water
Concentration

Australian/ New Zealand

(AS/NZS Standard 3497)

Max Permissible Prod-

uct Water Concentration

NSF

Reduction

Require-

ments

NSF Test

Report

Chlorine Taste

and Odor

2.0 mg/L 2.0 mg/L ± 10% 97.3% 0.05 mg/L N/A 5.0 mg/L ≥ 50% J-00109688

Benzene 0.014

mg/L

0.015 mg/L
L ± 10%

97.6% 0.0003 mg/L 0.005 mg/L 0.01 mg/L N/A J-00114903

Capacity: 3,785 litres Contaminant Reduction Determined by NSF testing.

Test Conditions: pH7.5, Pressure: 415 kPa, Flow Rate: 1.9L/min

* Based on the use of Cryptosporidium parvum oocysts

Application Guidelines/ Water Supply Parameters

Service Flow 1.9 Ipm

Water Supply Potable Water

Water Pressure 172 - 862 kPa

Water Temperature 4.4ºC - 38ºC

It is essential that the manufacture’s recommended installation, maintenance and filter replacement requirements be carried
out for the product to perform as advertised. See installation Manual for details.
Note: While the testing was performed under standard laboratory conditions, actual performance may vary.

Page 8 of 8 81507 - Zip Freestanding Chilled Water Systems - Installation & Operating Instructions - April 2015 v2.03

Contact Details

Head Office

Zip Heaters (Aust) Pty. Ltd.
ABN 46 000 578 727
67 Allingham Street
Condell Park NSW 2200
Postal: Locked Bag 80
Bankstown 1885 Australia

Website: www.zipheaters.com
Facsimile: [phone]
Telephone: [phone]
Free Call: 1 800 638 633

As Zip policy is one of continuous product improvement, changes to
specifications may be made without prior notice. Images in this booklet have
been modified and may not be true representations of the finished goods.