Zip 802411 Installation Guide
802411 - HT Compact Commercial BC, BCHA -AV, AIO, Installation Instructions - Aug 2015 - V2.01 Page 1 of 40
Zip HydroTap G4
Installation Instructions
Filtered boiling and chilled drinking water for commercial kitchens and tea rooms.
®
Affix Model Number Label
Here
802411
BC Compact range
Page 2 of 40 802411 - HT Compact Commercial BC, BCHA-AV, AIO, Installation Instructions - Aug 2015 - V2.01
Notes
802411 - HT Compact Commercial BC, BCHA -AV, AIO, Installation Instructions - Aug 2015 - V2.01 Page 3 of 40
Tap options
The G4 applaince series offers a range of interchangeable taps to suit the customer’s needs
These three taps are directly compatible with the G4
under bench unit.
The All-In-One Tap is a stand alone tap that may be used
as an alternative to any of the above combinations. The
A-I-O is compatible with the G4 underbench unit.
The Mixer tap range is an additional series of taps that
may be used in conjunction with any one of the three taps
shown above, to create 4-IN-1 models
Page 4 of 40 802411 - HT Compact Commercial BC, BCHA-AV, AIO, Installation Instructions - Aug 2015 - V2.01
HydroTap Specifications
Installation check list ....................................................................................................................5
General Product Features ............................................................................................................ 6
Important Safety Instructions .......................................................................................................7
Warnings and Regulatory Information ..........................................................................................8
Major components and Accessories ............................................................................................9
Technical Specification ................................................................................................................10
Before Installation and site requirements ..................................................................................... 11
Installation Instructions
STEP 1 -
Measure and cut all the tap holes before fitting the taps
Section 1 - Tap Installation instructions
1.1 - HydroTap Classic & Elite Tap Installations ............................................................... 12-14
1.6 - HydroTap Arc/Cube installations ..............................................................................15-16
1.10 - Mixer Tap Installation .............................................................................................. 17-19
1.14 - All-In-One Tap (Mains and Vented) installation ...................................................... 20-23
STEP 2
- Check for adequate ventilation
Section 2- Ventilation
2.1- Vent cut out details.....................................................................................................24-26
STEP 3
- Install the Booster Heater (if required)
Section 3 - Booster heater Installation
3.1- Booster Heater specifications and Installation ........................................................... 27-29
STEP 4
- Install the undersink unit
Section 4 - Undersink unit installation
4.1- Check the external bypass valve setting ...................................................................30
4.2- Fit the mains water supply hose ................................................................................30
4.3- Model BC ..................................................................................................................31
4.4- Model AIO Mains .......................................................................................................32
4.5- Model AIO Vented ......................................................................................................33
4.6- Model 4-In-1 Vented ..................................................................................................34
STEP 5
- Commission the HydroTap
Section 5 - Commissioning
5.1- Language selection .................................................................................................... 35
5.2- Filter flush ..................................................................................................................35
5.3- Flow Calibration .........................................................................................................35
5.4- Boiling Calibration ...................................................................................................... 36
5.5- Booster activation ......................................................................................................36
5.6- Safety Sensor Calibration ..........................................................................................37
Trouble Shooting
Trouble Shooting Table ................................................................................................................ 38
End of life disposal ....................................................................................................................... 39
Contact details .............................................................................................................................40
Index
802411 - HT Compact Commercial BC, BCHA -AV, AIO, Installation Instructions - Aug 2015 - V2.01 Page 5 of 40
Before Installation:
A. Read the instructions and check if there is adequate space to mount all of the components.
B. Note: Not all fittings are supplied with the appliance kit. Isolation valves are not supplied.
C. Check the mains water pressure is between 172 - 700kPa and 200 - 700 kPa when a booster
is installed
D. Check the water quality to determine if extra filtration will be required.
NOTE: This product must be fitted to a potable water supply
E. Check the appliance rating plate and ensure correct power is available for the appliance.
F. Check the under counter cupboard supporting the appliance is adequate for
the total weight of the appliance, when full of water.
Before Commissioning:
1. Check the unit has been installed correctly.
2. Check all plumbing fittings have been tightened.
3. Ensure the outlet and vent pipes are positioned to drain correctly.
4. Ensure there is adequate ventilation.
5. Check all tubes from the undersink unit to the tap, have a constant rise and there are no
sags or kinks in the hoses.
6. Check all electrical connections are correct and there are no loose wires.
Commission: (See section 5)
7. Flush the supply line before connecting.
8. Turn on the water and check for leaks.
9. Flush the filter(s).
10. Where applicable, programme the unit to suit the customer’s requirements.
Installation checklist
Page 6 of 40 802411 - HT Compact Commercial BC, BCHA-AV, AIO, Installation Instructions - Aug 2015 - V2.01
Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe
and trouble free service. If service is required, please call 1800 460 222
What is the Zip HydroTap ?
The Zip HydroTaps are electronically controlled, filtered, Boiling water and Chilled water drinking systems for
kitchens and tea rooms. The HydroTap units are under bench drinking water appliances with a dispensing
tap mounted on a sink or bench, which has been designed for commercial applications. These units utilise
a conventional refrigerant compressor to chill the water and an immersion heating element to boil the water.
These units dispense boiling water (factory set to 98°C) and chilled water (factory set to 6-10°C). These units
are NOT designed to be used for sanitary fixtures.
The Boiling water units are fitted with a tap mounted, child safety lock. In addition, there are various energy
saving options accessible via the main menu. Each unit is equipped with a self-calibrating program which
caters for altitude adjustment. The water filter is a disposable item which will require periodic replacement and
is covered by a limited OEM warranty.
It is important that the Installation be done safely, correctly and completely, in order to utilise all the benefits
the HydroTap can provide. Each unit can be ordered with the Tap Head Assembly for Disabled use. The
disabled levers are supplied with Braille caps for the visually impaired.
General Product Features
ON-OFF Switch
Command centre
Din plug
(for accessories)
802411 - HT Compact Commercial BC, BCHA -AV, AIO, Installation Instructions - Aug 2015 - V2.01 Page 7 of 40
Important Safety Instructions
This manual contains important safety, Installation instructions for the Zip HydroTap G4.
Safety
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
For products sold in Europe, this appliance can be used by children aged from 8 years and above and
persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they
have been given supervision or instruction concerning use of the appliance in a safe way and understand
the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be
made by children without supervision.
Refrigerant
The Zip HydroTap unit contains R134A refrigerant under pressure. Maintenance of the refrigeration unit must
be carried out by an accredited service provider or qualified refrigeration technician.
Qualifications
If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all
Installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power
outlet must be in a safe visible position for connection.
Venting
Sometimes steam and / or condensed droplets may discharge through a vent outlet at the tap. If the tap is not
installed using the Font pedestal, ensure the tap body is located so the tap outlet safely dispenses into the
sink bowl area.
Lifting
Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is
beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked
on the packaging. Do not lift the unit by the front cover or any connections at the top rear of the unit. Refer to
the technical specification for the weight of your product.
Airflow
The ambient operating temperatures, when installed in a cupboard, must be between 5ºC - 35ºC. The
system will operate satisfactorily only if proper air ventilation is provided and only if the recommended air
gaps of 50mm on each side are provided. See section 2 for correct Installation details.
Altitude
Water boils at varying temperatures at different altitudes. Your HydroTap adjusts for this during startup
calibration and will recalibrate itself on a regular basis.
Frost Protection
If this appliance is located where the ambient air temperature could fall below 5ºC when the heater is not
in use, do not turn off the appliance electrically. This safeguard does not offer the same protection to the
connecting pipework and fittings.
exposed to the elements of nature. This unit must not be positioned i
Page 8 of 40 802411 - HT Compact Commercial BC, BCHA-AV, AIO, Installation Instructions - Aug 2015 - V2.01
Important Safety Instructions
WARNINGS
1.
The Zip HydroTap unit must be earthed. The resistance of the earth
connection from each exposed metal part must be less than 1 ohm.
2.
All Installation and service work must be completed by trained and
suitably qualified Tradespeople. Faulty operation due to unqualified
persons working on this product, or any other Zip product may void
warranty coverage.
3.
All Plumbing must comply with AS/NZS3500.
4.
All Electrical must comply with AS/NZS3000
5.
All Plumbing and Electrical connections must be made in accordance with
local regulations.
6.
This HydroTap product is rated for 230V 50Hz AC operation.
7.
Undersink units must never be located near, or cleaned with water jets.
8.
Zip HydroTaps are not to be exposed to the elements of nature
9.
Due to the process of continuous improvement, Zip Heaters reserves the
right to change details mentioned in this manual, without notice.
Positioning
It is important to ensure the undersink unit is positioned in an accessible area close to the floor level. The unit
must have it’s base mounted in a horizontal position with all inlets and outlets facing up. The Tap must be
located above the undersink unit and positioned so that it dispenses into the sink bowl with ample clearance
for a cup or tea pot. See section 1 for details.
802411 - HT Compact Commercial BC, BCHA -AV, AIO, Installation Instructions - Aug 2015 - V2.01 Page 9 of 40
Major components and accessories
Parts supplied Description
1 x Tap op-
tion with hoses
(Classic tap shown)
1 x HydroTap
Undersink Unit with
air and water filters
1 x Mains water
connection hose
Vent Kit
1 x Inlet vent
1 x Outletvent
9 x Screws
1 off
HydroTap Booster
Heater & hoses.
(supplied with
BCHAV model)
1 x Restrictaflow
valve and Tee piece
for Mixer taps and
select models
1 x User guide and
1 x Quick start guide
1 x Mixer Tap
for 4-In-1 and select
models (with hoses)
Accessories Description
HydroTap Booster
Water System with
connection hoses
Font Kit for
Arc & Cube Models
Font Kit for Classic &
Elite Models
Replacement Filter
Disabled lever Kit
Guide
Page 10 of 40 802411 - HT Compact Commercial BC, BCHA-AV, AIO, Installation Instructions - Aug 2015 - V2.01
Technical Specifications
** Add an extra 4-5 kg when full of water
GPO's
Required
Power
Rating
(kW)
Boost
Rating
(kW)
Unit Dimensions
W x D x H (mm)
with air duct
**Dry
Weight
(KG)
Boiling Chilled
BC100/75 1x10A 2.05 N/A 280 x 470 x 335 24
4 in 1
BCHA 140/75 2x10A 2.05 2.2 280 x 470 x 335 24
All in One
BCHA-A 100/75 1x10A 2.05 N/A 280 x 470 x 335 24
BCHA-AV140/75 2x10A 2.05 2.2 280 x 470 x 335 24
Note:
1. The Cup measurement =167ml and the Glass measurement = 200ml
2.
Chilled water will continue to be dispensed after the rated capacity has been used, although this may be at
slightly higher temperature.
Models
BC Boiling and Chilled
BCHA 4 in 1
A All in One - Mains
AV All in One - Vented
D Disabled lever controls (optional accessory)
Model
Cups of
Boiling
Water per
Hour
Glasses
of Chilled
Water per
Hour
BC 100 75
802411 - HT Compact Commercial BC, BCHA -AV, AIO, Installation Instructions - Aug 2015 - V2.01 Page 11 of 40
Before Installation
Before installing ensure that the following have been provided at the
Installation site:
•
Review all the technical specifications.
•
Ensure the underbench can support the product weight when full of water,
(allow an extra 4-5kg when full. )
•
Sufficient space in the cupboard to install all of the undersink units in accordance with these
Installation Instructions. Refer to technical specification for dimensions. Make allowance for a booster
heater and / or water softener if required. Refer to section 3 & 4, for Installation instructions.
•
For Zip HydroTap 100/75 models, a 220-240Vac, 10A GPO will be required. For Zip HydroTap
140/75 models, two 220-240Vac, 10A GPOs will be required. (One GPO is for the Zip HydroTap and
the other for the Booster heater).
Note: Check all cable and hose lengths against inlet /outlet positions before proceeding (See section 5 for general layout).
•
A potable water supply connection with isolating valve inside the cupboard within reach of the braided
hoses and positioned so that the connection point and the stop cock will not be obstructed when the
undersink units are installed.
•
For the mains pressure All-IN-ONE, an external hot and cold water supply will be required.
•
If an external filtration or water softening device is required, then it is important to allow extra space
for these items.
•
A cold water supply with a minimum working pressure of 172kPa and a maximum working pressure
of 700kPa connected via an isolation valve and 200 - 700kPa when a Booster is installed.
•
The fitting of an air flow duct, attached to the right hand side of the unit, requires a rectangular cut
size of 284mm x 45mm, to provide adequate warm air displacement. See section 2.
•
The appliance must be placed with it’s base in a horizontal position.
IMPORTANT!
Do not proceed with the Installation if these requirements are not met.
Special Tools Required:
In addition to normal tools, the following will be required:
For the standard and Mixer taps:
•
35mm diameter sheet metal hole punch for sink tops. (Not supplied)
•
35mm diameter hole saw for timber bench tops. (Not supplied)
•
Nut runner tube spanner (supplied) for fixing tap assembly.
For the All-In-One tap:
•
50mm diameter sheet metal hole punch for sink tops. (Not supplied)
•
50mm diameter hole saw for timber bench tops. (Not supplied)
•
Nut runner tube spanner (supplied) for fixing tap assembly.
Page 12 of 40 802411 - HT Compact Commercial BC, BCHA-AV, AIO, Installation Instructions - Aug 2015 - V2.01
Hole positioning:
Position the tap such that it dispenses into the sink bowl with ample clearance for a cup or tea pot.
Alternatively, the tap could be mounted away from the sink using a Zip Font, available as an accessory.
Section 1
Tap Installation
116
BC HydroTap
TAP Recommended dispensing distance **
Elite 116 mm
HydroTap Classic 116 mm
HydroTap Arc/Cube 171 - 174 mm (Extended)
All-In-One 211 mm
Mixer - Arc neck 231 mm
Mixer - Classic 270 mm
Mixer - Cube neck 310 mm
** Check bowl depth and adjust accordingly
Single
Bowl
For
Elite,Classic
and Arc/Cube
35mm hole
For
A-I-O 50mm and
Mixer taps 35mm
hole
Double Bowl
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