Zip 802265 Installation Guide
Installation Instructions
®
Zip HydroTap
Filtered boiling, chilled and Sparkling drinking water for commercial kitchens and tea rooms.
BCS Compact models
Affix Model Number Label
Here
802265
802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 1 of 28
Tap options
The HydroTap applaince series offers a range of interchangeable taps to suit the customer’s needs (See
options below). For ease of installation, it is recommended to fit the tap before installing the undersink unit.
The installation procedure for each of the taps is detailed in a separate tap installation instruction book No.
803341, supplied with the tap.
For all operational features of the HydroTap, please refer to the User manual No.802266.
Tap options:
These three taps are directly compatible with the G4
under bench unit.
The Mixer tap is an additional tap that may be used in
conjunction with any one of the three taps shown above,
to create 4-IN-1 models
The All-In-One Tap is a stand alone tap that may be used
as an alternative to any of the above combinations. The
A-I-O is compatible with the G4 underbench unit.
Page 2 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01
Index
HydroTap Specifications
Installation check list ....................................................................................................................4
General Product Features ............................................................................................................5
Important Safety Instructions .......................................................................................................6
Warnings and Regulatory Information ..........................................................................................7
Major components and Accessories ............................................................................................8
Technical Specification ................................................................................................................9
Before Installation and site requirements .....................................................................................10
Installation procedure:
STEP 1 -
(Refer to the Tap installation instruction book 803341)
STEP 2 - Check for adequate ventilation
Section 2 - Ventilation
STEP 3
Section 3 - Booster heater Installation
STEP 4 -
STEP 5
Section 5 - Undersink unit installation
STEP 6
Section 6 - Commissioning
Fit the tap to the benchtop or sink, before installing the undersink unit.
2.1 - Cut out details ..........................................................................................................11-13
- Install the Booster Heater (if required)
3.1 - Booster Heater specifications and Installation ..........................................................14-16
Fit the CO2 Gas cylinder
Section 4 - CO
4.1 - Connect and secure the 2.64kg CO
4.5 - Leak Test ..................................................................................................................18
- Install the undersink unit
5.1 - Check the external bypass valve setting ...................................................................19
5.2 - Mains water supply hose ..........................................................................................19
5.3 - Model BCS ................................................................................................................20
5.4 - Model BCSHA - AIO Mains .......................................................................................21
5.5 - Model BCSHAV - AIO Vented ...................................................................................22
5.6 - Model 5-IN-1 Vented .................................................................................................23
- Commission the HydroTap
6.1 - CO
6.2 - Filter Flush ................................................................................................................24
6.3 - Boiling Calibration .....................................................................................................25
6.4 - Booster activation .....................................................................................................25-26
6.5 - Sensor calibration .....................................................................................................26
6.6 - Check Date and Time settings ..................................................................................26
Cylinder
2
gas cylinder ....................................................17-18
2
Purge .................................................................................................................24
2
Trouble Shooting
Trouble Shooting Table ................................................................................................................27
End of life disposal .......................................................................................................................27
Contact details .............................................................................................................................28
802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 3 of 28
Installation checklist
Before Installation:
A. Read the instructions and check if there is adequate space to mount all of the components.
B. Note: Not all fittings are supplied with the appliance kit. Isolation valves are not supplied.
C. Check the mains water pressure is between 250 - 700kPa
D. Check the water quality to determine if extra filtration will be required.
NOTE: This product must be fitted to a potable water supply
E. Check the appliance rating plate and ensure correct power is available for the appliance.
F. Check the under counter cupboard supporting the appliance is adequate for
the total weight of the appliance, when full of water.
Before Commissioning:
1. Check the unit has been installed correctly.
2. Check all plumbing fittings have been tightened.
3. Ensure the outlet and vent pipes are positioned to drain correctly.
4. Ensure there is adequate ventilation.
5. Check all tubes from the undersink unit to the tap, have a constant rise and there are no
sags or kinks in the hoses.
6. Check all electrical connections are correct and there are no loose wires.
Commission: (See section 6)
7. Flush the supply line before connecting.
8. Turn on the water and check for leaks.
9. Flush the filters (This commences auto calibration for Boiling models)
10. Activate / enable the Booster (If fitted)
11. Purge the CO
12. Calibrate the safety sensor (for Boiling models)
13. Where applicable, programme the unit to suit the customer’s requirements.
Page 4 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01
2
General Product Features
Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe
and trouble free service. If service is required, please call 1800 638 633
What is the Zip HydroTap ?
The Zip HydroTaps are electronically controlled, filtered, Boiling, Chilled and Sparkling water, drinking
systems for kitchens and tea rooms. The HydroTap units are under bench drinking water appliances with a
dispensing tap mounted on a sink or bench, which may be used for residential or commercial applications.
These units utilise a conventional refrigerant compressor to chill the water and (for BCS) an immersion
heating element to boil the water and all utilise a CO
on the model, these units will dispense boiling water (factory set to 98°C) chilled water (factory set to 5-10°C)
These units are NOT designed to be used for sanitary fixtures.
The boiling water units are fitted with a tap mounted, child safety lock. In addition, there are various energy
saving options accessible via the main menu. Each boiling unit is equipped with a self-calibrating program
which caters for altitude adjustment. The 2.64kg CO
nearest HydroTap agency for exchange, whereas the water filter is a disposable item. Both will require
periodic replacement and are covered by a limited OEM warranty.
It is important that the Installation be done safely, correctly and completely, in order to utilise all the benefits
the HydroTap can provide. Each unit can be ordered with the Tap Head Assembly for Disabled use. The
disabled levers are supplied with Braille caps for the visually impaired.
gas cylinder to carbonate the chilled water. Depending
2
bottle is refillable and should be returned to your
2
Command centre
HydroTap BCS Compact
Din plug
(for accessories)
ON-OFF
Switch
802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 5 of 28
Important Safety Instructions
This manual contains important safety, Installation instructions for the Zip HydroTap G4.
Safety
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety. Children should be supervised to ensure that they do not play with the appliance.
For products sold in Europe, this appliance can be used by children aged from 8 years and above and
persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they
have been given supervision or instruction concerning use of the appliance in a safe way and understand
the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be
made by children without supervision.
Refrigerant
The Zip HydroTap unit contains R134A refrigerant under pressure. Maintenance of the refrigeration unit must
be carried out by an accredited service provider or qualified refrigeration technician.
Qualifications
If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all
Installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power
outlet must be in a safe visible position for connection.
Venting
Sometimes steam and / or condensed droplets may discharge through a vent outlet at the tap. If the tap is not
installed using the Font pedestal, ensure the tap body is located so the tap outlet safely dispenses into the
sink bowl area.
Lifting
Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is
beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked
on the packaging. Do not lift the unit by the front cover or any connections at the top rear of the unit. Refer to
section 1.2 technical specification for the weight of your product.
Airflow
The ambient temperatures, when installed in a cupboard, must be between 5ºC - 35ºC. Proper air circulation
must be provided. The system will operate satisfactorily only if the recommended air gaps of 50mm on each
side are provided. See section 2 for correct installation details
Altitude
Water boils at varying temperatures at different altitudes. Your HydroTap adjusts for this during startup
calibration and will recalibrate itself on a regular basis.
Frost Protection
If this appliance is located where the ambient air temperature could fall below 5ºC when the heater is not
in use, do not turn off the appliance electrically. This safeguard does not offer the same protection to the
connecting pipework and fittings.
ed
Positioning
It is important to ensure the undersink unit is positioned in an accessible area close to the floor level. The unit
must have it’s base mounted in a horizontal position with all inlets and outlets facing up. The Tap must be
located above the undersink unit. See page 12 for details.
Page 6 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01
Important Safety Instructions
WARNINGS
1.
The Zip HydroTap unit must be earthed. The resistance of the earth
connection from each exposed metal part must be less than 1 ohm.
2.
All Installation and service work must be completed by trained and
suitably qualified Tradespeople. Faulty operation due to unqualified
persons working on this product, or any other Zip product may void
warranty coverage.
3.
All Plumbing must comply with AS/NZS3500.
4.
All Electrical must comply with AS/NZS3000
5.
All Plumbing and Electrical connections must be made in accordance
with local regulations.
6.
This HydroTap product is rated for 230V 50Hz AC operation.
7.
Undersink units must never be located near, or cleaned with water jets.
8.
Zip HydroTaps are not to be exposed to the elements of nature
9.
Due to the process of continuous improvement, Zip Heaters reserves
the right to change details mentioned in this manual, without notice.
2.64 Kg CO2 Cylinder Warnings:
•
Pressurised container.
•
Protect from sunlight.
•
Contains gas under pressure, may explode if heated.
•
Do not expose to temperatures exceeding 50˚C.
•
Do not pierce or burn, even after use.
•
Do not expose to naked flame or any incandescent material.
•
Keep out of reach of children.
•
High concentration of gas may cause asphyxiation.
•
Use only in ventilated areas.
•
Store in a location with a volume no less than 50 cubic meters for each
2.64 Kg bottle.
•
Use only in an upright position.
•
This bottle must be used with the approved pressure regulator.
•
Avoid shock.
•
Use according to MSDS. (Material Safety Data Sheet).
802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 7 of 28
Major components and accessories
Parts supplied Description
1 off 4
HydroTaps
with hoses
(Classic tap shown)
1 off
HydroTap
Undersink Unit with
air and water filters
1 off
Mains water
connection hose
Vent Kit
1 x Inlet vent
1 x Outlet vent
9 x Screws
Accessories Description
Softener
and head assembly
Font Kit for
Arc & Cube Models
Font Kit for Classic &
Elite Models
Replacement Filter
User
Manual
Quick
start guide
1 x User manual and
1 x Quick start guide
1 off
CO
gas cylinder &
2
regulator assy.
HydroTap Booster
Water System with
connection hoses.
(Model BCSHAV
140/75)
1 x Restrictaflow
valve and Tee piece
for BCSHAV and
select models
Disabled lever Kit
5-in-1 upgrage Kit
(Arc mixer shown)
Page 8 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01
Technical Specifications
Glasses
of Chilled
Water per
Hour
Model
Cups of
Boiling
Water per
Hour
BCS 100 75
Models
BCS Boiling ; Chilled and Sparkling
BCSHA 5 in One
BCSHA-A All-In-One Mains option
BCSHA-AV All-In-One Vented option
D Disabled lever controls (optional accessory)
Note:
• the Cup measurement =167ml and the Glass measurement = 200ml
chilled water will continue to be dispensed after the rated capacity has been used, although this may
•
be at slightly higher temperature.
Product covered by these instructions:
Capacity
Boiling
(cups)
Capacity
Chilled
(glasses)
Boost
(10A)
GPO's
Required
Power
Rating
(kW)
Boost
Rating
(kW)
Boiling Chilled Sparkling
BCS100/75 100 75 no 1x10A 2.125 NA 339 x 460 x 335 30
Unit Dimensions
W x D x H (mm)
**Dry
Weight
(Kg)
All-In-One
BCSHA-A
100/75
BCSHA-AV
140/75
5-In-1
BCSHA
100/75
100 75 no 1x10A 2.125 NA 339 x 460 x 335 30
140 75 no 1x10A 2.125 2.2 339 x 460 x 335 30
100 75 no 1x10A 2.125 NA 339 x 460 x 335 30
** Add an extra 4-5 kg when full of water
802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 9 of 28
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