How it Works
Zip
Loading...
802257UK
Installation Guide
32 pgs6.35 Mb0

Zip 802257UK Installation Guide

Installation instructions
®
Zip HydroTap G4
Filtered boiling and chilled drinking water for the home.
Affix model number label
here
802257UK
802257UK - G4 Boiling (& ambient) residential installation instructions - Aug 2015 - V2.01 Page 1 of 32
Tap options
The G4 series offers a range of interchangeable taps to suit the customer's needs
Classic HydroTap®G4 range
These standalone taps are directly compatible with the G4 Command-Centre
TM
.
Arc / Cube range
Elite range
Mixer range
The mixer tap range may be used in conjunction with any of the above to provide mixed hot and cold water for sanitary use.
Index
HydroTap®G4 specifications
Installation check list .................................................................................................................... 4
General product features ............................................................................................................. 5
Important safety instructions ........................................................................................................ 6
Warnings and regulatory information ........................................................................................... 7
Major components and accessories ............................................................................................. 8
Technical specifications ............................................................................................................... 9
Before installation and site requirements ..................................................................................... 10
Installation instructions Step 1
Section 1 - Tap installation.
Step 2
Section 2- Ventilation.
2.1- Ventilation for all models.............................................................................................17-18
Step 3
Section 3 - Booster installation.
Step 4
Section 4 - Command-CentreTM installation.
Step 5
Section 5 - Commissioning.
-
Measure and cut all the tap holes before fitting the taps.
1.1 - HydroTap®G4 Classic and Elite taps installation ..................................................... 11-13
®
1.6 - HydroTap
1.10 - Mixer tap installation .............................................................................................. 16
- Check for adequate ventilation.
- Install the booster and / or filter / softener (if required).
3.1- Booster specifications and descriptions ..................................................................... 19
3.2- Installation procedure ................................................................................................. 20
3.3- Booster installation ..................................................................................................... 24
3.4- Braided hose connections .......................................................................................... 21
3.5- Filter / softener installation ......................................................................................... 22
- Install the Command-CentreTM.
4.1- Check the external bypass valve setting ................................................................... 23
4.2- Fit the mains water supply hose ................................................................................ 23
4.3- HydroTap®G4 boiling models..................................................................................... 24
4.4- HydroTap®G4 boiling ambient models ....................................................................... 25
4.5- HydroTap®G4 boiling and mixer tap combinations .................................................... 26
4.6- HydroTap®G4 boiling ambient and mixer tap combinations ...................................... 27
- Commission the HydroTap®G4.
5.1- Select language ........................................................................................................ 28
5.2- Filter flush ................................................................................................................. 28
5.3- Flow calibration .......................................................................................................... 28
5.4- Boiling calibration ....................................................................................................... 29
5.5- Booster activation ...................................................................................................... 29
5.6- Safety sensor calibration ............................................................................................ 29
G4 Arc / Cube installation........................................................................ 14-15
Trouble shooting
Trouble shooting table .................................................................................................................. 30
End of life disposal ....................................................................................................................... 31
Warranty ....................................................................................................................................... 31
Contact details ............................................................................................................................. 32
802257UK - G4 Boiling (& ambient) residential installation instructions - Aug 2015 - V2.01 Page 3 of 32
Installation checklist
Before installation
• Read the instructions and check if there is adequate space to install all of the components.
• Note Not all fittings are supplied with the appliance kit. Isolation valves are not supplied.
• Check the mains water pressure is within min / max requirements (see page 9).
• Check the water quality to determine if extra filtration will be required.
• Note This product must be fitted to a potable water supply.
• Check the Command-Centre
• Check the under counter cupboard floor supporting the Command-CentreTM is adequate for its total weight, when full of water.
TM
rating plate and ensure correct power is available.
Before commissioning
• Check the system has been installed correctly.
• Check all plumbing fittings have been tightened.
• Ensure the outlet and vent pipes are positioned to drain correctly.
• Ensure there is adequate ventilation.
• Check all tubes and pipes from the Command-CentreTM to the tap have a constant rise and there are no sags or kinks in the hoses.
• Check all electrical connections are correct and there are no loose wires.
Commission (see section 5)
• Flush the supply line before connecting.
• Turn on the water and check for leaks.
• Flush the filter(s).
• Activate / enable the booster (if fitted).
• Calibrate the safety sensor for boiling models.
• Where applicable, programme the Command-CentreTM to suit the customer’s requirements.
General product features
Thank you for purchasing a Zip HydroTap®G4. Please read and follow these instructions carefully to ensure safe and trouble free operation. If help and advice is required, please call 0845 6 005 005 or 0345 6 005 005.
What is the Zip HydroTap®G4 ?
This Zip HydroTap®G4 the kitchen. The HydroTap®G4 systems are under counter drinking water appliances with a dispensing tap mounted on a sink or worktop, which has been designed for residential applications. The HydroTap®G4 utilises an immersion heating element to boil the water. The boiling models will dispense boiling water (factory set to 98°C). These units are NOT designed to be used as sanitary fixtures. The Zip HydroTap®G4 addition, there are various energy saving options accessible via the main menu. The system is equipped with a self-calibrating program which caters for altitude adjustment. The water filter is a disposable item which will require periodic replacement and is covered by a limited OEM warranty. It is important that the installation be undertaken safely, correctly and completely in order to utilise all the benefits that the HydroTap®G4 assembly for disabled use. The disabled levers are supplied with Braille caps for the visually impaired.
The Command-Centre
is an electronically controlled, filtered, boiling and ambient water drinking system for
models which dispense boiling water are fitted with a tap mounted safety lock. In
can provide. HydroTap®G4
TM
Classic taps can be ordered with the tap head
Boiling models Boiling ambient models
802257UK - G4 Boiling (& ambient) residential installation instructions - Aug 2015 - V2.01 Page 5 of 32
Important safety instructions
This manual contains important safety and installation instructions for the Zip HydroTap®G4. Please read all warnings, installation requirements and installation instructions before installing any Zip HydroTap®G4. This system must be installed in accordance with water supply byelaws, current IEE regulations and relevant local authority byelaws.
Safety
This appliance is not intended for use by children under 8 years or persons (including children under 8 years) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
Qualifications
If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power outlet must be in a safe visible position for connection.
Venting
Sometimes steam and / or boiling water may discharge through a vent outlet on the tap. If the tap is not installed using the font pedestal, ensure the tap body is located so the tap outlet safely dispenses into the sink bowl area.
Lifting
Take care when lifting. The Command-CentreTM may exceed safe lifting limits. If you feel this is beyond your personal capabilities, please seek assistance with the lift. The weights of the Command-CentreTM is marked on the packaging. Do not lift the Command-CentreTM by the front cover or any of its connections. Refer to the technical specification, see page 9, for the weight of the product.
Airflow
The Zip HydroTap®G4 operates within the ambient temperature range 5ºC - 35ºC. Proper air circulation must be provided. The system will operate satisfactorily only if the recommended air gaps are provided. See Section 2 'Ventilation', page 17, for correct installation to prevent overheating.
Altitude
Water boils at varying temperatures at different altitudes. The HydroTap®G4 adjusts for this during startup calibration and will recalibrate itself on a regular basis.
Frost protection
If the HydroTap®G4 is located where the ambient air temperature could fall below 5ºC when the heater is not in use, do not turn off the appliance electrically. This safeguard does not offer the same protection to the connecting pipework and fittings.
o
Positioning
It is important to ensure the Command-CentreTM is positioned in an accessible area close to the floor level. The Command-Centre up. The tap must be located above the Command-Centre
TM
must have it’s base mounted in a horizontal position with all inlets and outlets facing
TM
. See Section 1, Tap installation, pages 11 - 16.
Warnings and regulatory information
Warnings
• The Zip HydroTap®G4 must be earthed. The resistance of the earth connection from each exposed metal part must be less than 1Ω.
• All installation and service work must be completed by trained and suitably qualified tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage.
• As the installer, it is your responsibility to supply (if necessary) and install all valves as required by local regulations and relevant standards.
• The HydroTap
• Do not remove the cover of the appliance under any circumstances without first isolating the appliance from the power supply.
• Never locate the Command-Centre
• Do not expose the Zip HydroTap
®
G4 is rated for 230V 50Hz AC operation.
TM
near, or clean with water jets.
®
G4 to the elements of nature.
• Due to the process of continuous improvement, Zip Heaters reserves the right to change details mentioned in this manual, without notice.
• Visit www.zipheaters.co.uk to ensure you have the latest copy of this document.
802257UK - G4 Boiling (& ambient) residential installation instructions - Aug 2015 - V2.01 Page 7 of 32
Major components and accessories
801599 - HydroTap User Guide - Nov 2013 UK - V1.05 Page 1 of 20
ZIP HydroTap
801600 - Zip Quick Start Guide - October 2013 - V1.06
QUICK START GUIDE
Ensure the underbench can support the product weight when full of water,
required. (One GPO is for the Zip HydroTap and the other for the Booster heater).
STEP 1-
Prepare and fit the Taps
Hole positioning: Position the tap such that it dispenses into
the sink bowl with ample clearance for a cup or tea pot. Alternatively, the tap could be mounted away from the sink using a Zip Font, avail- able as an accessory.
Apply a light smearing of silicon sealant on the underside of the upper spacer to ensure a watertight fi t.
For HydroTap and Mixer taps
cut a 35mm hole in the bench / sink top.
BENCH TOP
Ø35mm
HydroTap Tap
Mixer Tap
4-in-1
(If required)
NUT
LOWER RUBBER
WASHER
UPPER RUBBER WASHER
WASHER
BRAIDED HOSE x 3
UPPER RUB- BER WASHER
LOWER RUB- BER WASHER
WASHER
NUT
White Hose Ext. Mains
Blue band Mixer IN
Red band Mixer Out
O-RING
BASE BLOCK SPIDER
BASE BLOCK NUT
USB CABLE
ALL THREAD ROD
NOTE: feed each of the tubes and elec- trical cable evenly in between the legs of the BASE BLOCK SPIDER.
All-In-One Tap
(If required)
For AIO mains and vented Taps
Cut a 50mm hole in the bench / sink top.
NOTE: make sure the tap location will allow the nozzle to drain into the sink.
SINK TOP
50mm
ALL THREAD
ROD
STAINLESS STEEL WASHER
SPIDER CLAMP
NUT
BLACK PLASTIC SPACER
NOTE: feed each of the three tubes and electrical cable evenly in between the legs of the SPIDER CLAMP when installing.
Fit the STAINLESS STEEL WASHER, SPIDER CLAMP, AND 6mm NUT.
6mm NUT
SPIDER CLAMP
Stainless washer
Black plastic spacer
35mm dia hole
Sink
O-RING
SINK TOP
Fit the O-ring to the underside of the AIO tap then pass all hoses through the 50mm hole.
Chiller connection BLUE
From Mixer OUT to Tap - Vented version only
Boiler connection RED
Blue ring on RHS mains IN to
Mixer IN
White ring on LHS to
Mains in
Tap
O ring Base
Clear tube to Vent
Parts supplied Description
Tap options
1 x
HydroTap®G4
Classic
Elite or Arc / Cube
1 x Mixer tap
Classic, Arc or Cube
Command-CentreTM and components
1 x
Command-CentreTM
with air and water
filters
1 x Mains water
connection hose
1 x Restrictaflow
valve and T-piece
(supplied with
vented mixer taps)
Note: This quick start guide must be read in conjunction with the main installation and user instructions
• Before proceeding, read the installation and user instructions
• Check all the components are present and correct.
• Check that you have all the necessary tools
•
(Check the specifications in the main book and allow an extra 5-8kg when full. )
Before installing ensure the following have been provided at the installation site:
• Sufficient space in the cupboard to install all of the undersink units in accordance with these Installation Instructions. Refer to technical specification for dimensions. If required, make allowance for a booster heater. (Refer to the main book, for detailed installation instructions).
• A potable water supply connection with isolating valve inside the cupboard within reach of the flexible braided hose and positioned so that the connection point and the stop cock will not be obstructed when all the undersink units are installed.
• For Zip HydroTap 160/125 &160/175 models, a 220-240Vac, 10A GPO will be required. For Zip HydroTap 240/175 models, two 220-240Vac, 10A GPOs will be
NOTE: Check the cable lengths and outlet positions before proceeding.
• A potable cold water supply with a minimum working pressure of 172kPa and a maximum working pressure of 700kPa connected via an isolation valve.
• For the mains pressure All-IN-ONE, both a hot and cold water supply will be required.
• The undersink appliances must be mounted in upright positions as shown in the
diagrams.
IMPORTANT!
Do not proceed with the installation if these
requirements are not met.
Parts Supplied Description Parts Supplied Description
1 off Hydrotap Tap and hoses
1 off Undersink Unit
with air and water-
filter
1 x Restrictaflow
valve and Tee piece for Mixer
Taps
1 off Mains water connection hose
Duct kit 1x Air Duct
1 x Mounting
plate
Vent kit
1 x Kickboard
louvre
1 x Door vent
louvre
1 x front vent grill
1 off HydroTap Booster heater and hoses
(Supplied with 240/175 models)
User Guide
•
Tap Operation...................(Pages 2-5)
•
LCD Screen & Menu .......(Pages 6-18)
•
Maintenance.................... (Pages 18-20)
•
Date of Installation.........
BC160/125G4 BC240/175G4 BCH160/125G4 BCH240/175G4 AV160/125G4 AN160/125G4 AV240/175G4 AN240/175G4
Affix Model Number Label
Here 801599
®
1 x User guide and
1 x Quick start
guide
1 x Installation
instruction
Accessories Description
Booster
(inc. connection
hoses) ZT011
Scale filter
installation kit
*ZT200G4
Filter not included.
Font Arc / Cube
93441UK***
Font Classic / Elite
90915UK**
Replacement
internal 0.2 micron
filter
ZT402
Disabled lever kit
SP91561 Boiling,
ambient
SP91562 Boiling
(Classic HydroTap
®
)
*ZT200G4 kit to fit filter FL1100
*** Chrome finish part numbers are shown, alternative finishes are available.
4-in-1 upgrade***
SP91546 Classic
SP93413 Arc
SP93414 Cube
Recommended
water block
HE45004
Duct kit
SP91545
1 x Outlet vent
1 x Inlet vent
Technical specifications
Commercial Boiling Chilled HydroTap®G4 range
HydroTap®s
Boiling, (ambient) and filtered.
Elite Classic
Mixer taps
Classic
Arc
Specifications
Boost (10A)
13A
sockets
required
Power Rating
(kW)
230V
Arc / Cube
Cube
Boost
Rating
(kW)
230V
+
Boiling, (ambient), filtered and mixed hot & cold.
Unit Dimensions
W x D x H (mm)
with air duct
**Dry
Weight
(kg)
Boiling, ambient and filtered, without booster
no 1x13A 1.43 N/A 280 x 313 x 335 13
Boiling and filtered, without booster
no 1x13A 1.43 N/A 280 x 313 x 335 11
Boiling, ambient and filtered, with booster
yes 2x13A 1.43 2.20 280 x 313 x 335 13
Boiling and filtered, with booster
yes 2x13A 1.43 2.20 280 x 313 x 335 11
**Add an extra 3-4 kg when full of water.
Min / Max water supply pressure
HydroTaps.........................................................................0.17 MPa (1.7 bar) - 0.7 MPa (7 bar)
Mixer taps..........................................................................0.2 MPa (2 bar) - 0.7 MPa (7 bar)
Booster and scale filter......................................................0.2 MPa (2 bar) - 0.7 MPa (7 bar)
802257UK - G4 Boiling (& ambient) residential installation instructions - Aug 2015 - V2.01 Page 9 of 32
Before installation
Before installation ensure that the following have been provided at the installation site
•
Review of all the technical specifications.
•
Ensure the under counter cupboard floor can support the product weight when full of water (allow an extra 3-4kg when full).
•
Sufficient space in the cupboard to install the Command-CentreTM and other components in accordance with these installation instructions. See technical specification, page 9 for dimensions. Make allowance for a booster if required. See sections 3 to 4, pages 19 to 27 for installation instructions.
•
For Zip HydroTap®G4 models without booster 1 x 220-240V AC 13A socket will be required. For Zip HydroTap be required. (One socket is for the Command-Centre
®
G4 models with booster, 2 x 220-240V AC 13A sockets will
TM
and the other for the booster).
•
The Command-CentreTM must installed in accordance with IEE regulations.
Note check all cable and hose lengths against inlet /outlet positions before
proceeding (see sections 3 to 4, pages 19 to 27 for general layout).
•
A potable water supply connection with isolating valve inside the cupboard within reach of the braided hoses and positioned so that the connection point and the stop cock will not be obstructed when the Command-CentreTM is installed.
•
If an external filtration or water softening device is required, then it is important to allow extra space for these items.
•
A potable cold water supply with a minimum working pressure of: (see page 9 min. / max. water supply pressure).
•
If pressure is likely to exceed 0.7 MPa (7 bar), install a 0.35 MPa (3.5 bar) pressure limiting valve.
•
The appliance must be placed with its base in a horizontal position.
IMPORTANT!
Do not proceed with the installation if these requirements are
not met.
Loading...
+ 22 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use