Zip HT1790Z3-91295, HT1783Z2-91295, HT1790Z1-91295, HT1783Z3-91295, HT3783Z6-91295 Product Manual

Installation Instructions

Zip HydroTap® G4

Filtered Boiling, Chilled and Sparkling drinking water for Residential kitchens and tea rooms.

BCS Residential

Affix Model Number Label

Here 802005

802005 - Sparkling HT-BCS ResidentialInstallation Instructions - 09.2016 - v3.01

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Tap options

The HydroTap applaince series offers a range of interchangeable taps to suit the customer’s needs (See options below). For ease of installation, it is recommended to fit the tap before installing the undersink unit. The installation procedure for each of the taps is detailed in a separate tap installation instruction book No. 803341, supplied with the tap.

For all operational features of the HydroTap, please refer to the BCS User manual No.802006.

Classic Tap

Arc / Cube Tap

Elite Tap

All-In-One Tap

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802005 - Sparkling HT-BCS ResidentialInstallation Instructions - 09.2016 - v3.01

	Index
HydroTap Specifications
Installation check list ....................................................................................................................	4
General Product Features............................................................................................................	5
Important Safety Instructions .......................................................................................................	6
Warnings and Regulatory Information..........................................................................................	7
Major components and Accessories ............................................................................................	8
Technical Specification ................................................................................................................	9
Before Installation and site requirements.....................................................................................	10
Installation procedure:

STEP 1 - Fit the tap to the benchtop or sink, before installing the undersink unit. (Refer to the Tap installation instruction book 803341)

STEP 2 - Check for adequate ventilation
Section 2	- Ventilation
2.1	- Cut out details ..........................................................................................................		11-13
STEP 3 - Install the Booster Heater (if required)
Section 3 - Booster heater Installation
3.1	- Booster Heater specifications and Installation ..........................................................		14-16
STEP 4 - Fit the CO2		Gas cylinder
Section 4	- CO2	Cylinder
4.1	- Connect and secure the 2.64kg CO2 gas cylinder ....................................................		17-18
4.5	- Leak Test ..................................................................................................................		18
STEP 5 - Install the undersink unit
Section 5 - Undersink unit installation
5.1	- Check the external bypass valve setting...................................................................		19
5.2	- Mains water supply hose ..........................................................................................		19
5.3	- Model BCS................................................................................................................		20
5.4	- Model BCSHA - AIO Mains.......................................................................................		21
5.5	- Model BCSHAV - AIO Vented...................................................................................		22
STEP 6- Commission the HydroTap
Section 6 - Commissioning
6.1	- CO2 Purge.................................................................................................................		23
6.2 - Filter Flush ...........................................................................................................................			23
6.3	- Boiling Calibration .....................................................................................................		24
6.4	- Booster activation .....................................................................................................		24-25
6.5	- Sensor calibration .....................................................................................................		25
Trouble Shooting
Trouble Shooting Table................................................................................................................			26
End of life disposal .......................................................................................................................			26
Notes............................................................................................................................................			27
Contact details .............................................................................................................................			28

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Installation checklist

Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe and trouble free service. If service is required, please call 1800 638 633

Before Installation:

A.Read the instructions and check if there is adequate space to mount all of the components.

B.Note: Not all fittings are supplied with the appliance kit. Isolation valves and special tools are not supplied (See Technical Specifications for details).

C.Check the mains water pressure is between 250 - 700kPa

D.Check the water quality to determine if extra filtration will be required. Note: This product must be fitted to a potable water supply.

E.Check the appliance rating plate and ensure correct power is available for the appliance.

F.Check the under counter cupboard supporting the appliance is adequate for the total weight of the appliance, when full of water.

Before Commissioning:

1.Check the unit has been installed correctly.

2.Flush the supply line before connecting to the undersink unit.

3.Check all plumbing fittings have been tightened.

4.Ensure the outlet and vent pipes are positioned to drain correctly.

5.Ensure there is adequate ventilation.

6.Check all tubes from the underbench unit to the tap, have a constant rise and there are no sags or kinks in the hoses.

7.Check all electrical connections are correct and there are no loose wires.

Commission: (See section 5)

8.Turn on the gas and water and check for leaks.

9.Turn on the power.

10.Purge the CO2.

11.Flush the filter.

12.Where applicable, programme the unit to suit the customer’s requirements.

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802005 - Sparkling HT-BCS ResidentialInstallation Instructions - 09.2016 - v3.01

General Product Features

What is the Zip HydroTap ?

The Zip HydroTaps are electronically controlled, filtered, Boiling, Chilled and Sparkling water, drinking systems for kitchens and tea rooms. The HydroTap units are under bench drinking water appliances with a dispensing tap mounted on a sink or bench, which may be used for residential applications. These units

utilise a conventional refrigerant compressor to chill the water and (for BCS) an immersion heating element to boil the water and all utilise a CO2 gas cylinder to carbonate the chilled water. Depending on the model, these units will dispense boiling water (factory set to 98°C) chilled water (factory set to 5-10°C) These units are NOT designed to be used for sanitary fixtures.

The boiling water units are fitted with a tap mounted, child safety lock. In addition, there are various energy saving options accessible via the main menu. Each boiling unit is equipped with a self-calibrating program which caters for altitude adjustment. The 2kg CO2 bottle and the water filter are disposable items. Both will require periodic replacement and are covered by a limited OEM warranty.

It is important that the Installation be done safely, correctly and completely, in order to utilise all the benefits the HydroTap can provide. Each Classic and AIO HydroTap can be ordered with the Tap Head Assembly for Disabled use. The disabled levers are supplied with Braille caps for the visually impaired.

Usage:

The Zip HydroTap is intended for use in residential household and similar applications such as, Rural and urban residential Kitchens, Hotels, Motels, Bed and Breakfast and other residential type environments

HydroTap BCS

	Din plug
Command centre	(for accessories)
	ON-OFF Switch

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Important Safety Instructions

This manual contains important safety, Installation instructions for the Zip HydroTap G4.

Safety

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

For products sold in Europe, this appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.

Refrigerant

The Zip HydroTap unit contains R134A refrigerant under pressure. Maintenance of the refrigeration unit must be carried out by an accredited service provider or qualified refrigeration technician.

Qualifications

If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all Installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power outlet must be in a safe visible position for connection.

Venting

Ensure the tap body is located so the tap outlet safely dispenses into the sink bowl area.

Lifting

Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked on the packaging. Do not lift the unit by the front cover or any connections at the top rear of the unit. Refer to the technical specifications for the weight of your product.

Airflow

The ambient operating temperatures, when installed in a cupboard, must be between 5ºC - 35ºC. The system will operate satisfactorily only if proper air ventilation is provided and only if the recommended air gaps of 50mm on each side are provided. See section 2 for correct ventilation details.

Positioning

It is important to ensure the underbench unit is positioned in an accessible area close to the floor level. The unit must have it’s base mounted in a horizontal position with all inlets and outlets facing up. The Tap must be located above the underbench unit. See section 4 for details.

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802005 - Sparkling HT-BCS ResidentialInstallation Instructions - 09.2016 - v3.01

Important Safety Instructions

WARNINGS

1.The Zip HydroTap unit must be earthed. The resistance of the earth connection from each exposed metal part must be less than 1 ohm.

2.All Installation and service work must be completed by trained and suitably qualified Tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage.

3.All Plumbing must comply with AS/NZS3500.

4.All Electrical must comply with AS/NZS3000

5.All Plumbing and Electrical connections must be made in accordance with local regulations.

6.This HydroTap product is rated for 230V 50Hz AC operation.

7.Underbench units must never be located near, or cleaned with water jets.

8.Zip HydroTaps are not to be exposed to the elements of nature

9.Due to the process of continuous improvement, Zip Heaters reserves the right to change details mentioned in this manual, without notice.

CO2 Cylinder Warnings:

•Pressurised container.

•Protect from sunlight.

•Contains gas under pressure, may explode if heated.

•Do not expose to temperatures exceeding 50˚C.

•Do not pierce or burn, even after use.

•Do not refill – non rechargeable

•Ensure cylinder is empty before disposal.

•Do not expose to naked flame or any incandescent material.

•Keep out of reach of children.

•High concentration of gas may cause asphyxiation.

•Use only in ventilated areas.

•Unless well ventilated, store the cylinder in an area no less than 20 cubic meters for each kg of gas. (See section 4)

•Use only in an upright position.

•This bottle must be used with the approved pressure regulator.

•Avoid shock.

•Use according to MSDS. (Material Safety Data Sheet).

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		Major components and accessories
Parts supplied		Description	Accessories	Description
		1 off 4
		HydroTaps		Softener
		with hoses
				and head assembly
		(Classic tap shown)
		1 off		Font Kit for
		HydroTap
				Arc & Cube Models
		Undersink Unit with
		air and water filters
		1 off		Font Kit for Classic &
		Mains water		Elite Models
		connection hose
		Vent Kit
		1 x Inlet vent
		1 x Outlet vent
		9 x Screws		Replacement Filter
User	Quick	1 x User guide and
Manual	start guide	1 x Quick start guide
		1 off
		CO2 gas cylinder &		Disabled lever Kit
		regulator assy.
		HydroTap Booster
		Water System with
		connection hoses.
		(Model BCSHAV)
		1 x Restrictaflow
		valve and Tee piece
		for BCSHAV and
		select models

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802005 - Sparkling HT-BCS ResidentialInstallation Instructions - 09.2016 - v3.01

Technical Specifications

Product covered by these instructions:

BCS	= Boiling Chilled Sparkling, Filtered
BCSHA	= Boiling Chilled Sparkling, Hot & Ambient (Mains)
BCSHAV	= Boiling Chilled Sparkling, Hot & Ambient (Vented)
D	= Disabled lever controls, (Order as an option)

NOTE: chilled water will continue to be dispensed after the rated capacity has been used, although this may be at slightly higher temperature.

	GPO's	Power	Booster	Unit Dimensions	**Dry
	Required	Rating	Rating	W x D x H	Weight
		(W)	(W)	(mm)	(Kg)
Boiling Chilled	Sparkling
BCS	1x10A	1700	N/A	339 x 460 x 335	30
All-In-One
BCSHA	1x10A	1700	N/A	339 x 460 x 335	30
BCSHAV	2 x 10A	1700	2200	339 x 460 x 335	30

** Add an extra 5 kg when full of water

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