801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00 Page 1 of 16
Zip HydroTap G4
Installation Instructions
Affix Model Number Label
Here
801525
Filtered Chilled drinking water for commercial kitchens and tea rooms.
®
Chilled Commercial
Page 2 of 16 801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00
Tap options
Arc / Cube Tap
Celsius Arc / Cube Tap
Classic Tap
Elite Tap
The HydroTap appliance series offers a range of interchangeable taps to suit the customer’s needs (See
options below). For ease of installation, it is recommended to fit the tap before installing the undersink unit.
The installation procedure for each of the taps is detailed in a separate tap installation instruction book No.
803341, supplied with the tap.
For all operational features of the HydroTap, please refer to the Chilled User manual No.801623.
801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00 Page 3 of 16
HydroTap Specifications
Installation check list .................................................................................................................... 4
General Product Features ............................................................................................................ 5
Important Safety Instructions .......................................................................................................6
Warnings and Regulatory Information ..........................................................................................7
Major components and Accessories ............................................................................................ 7
Technical Specification ................................................................................................................8
Before installation and site requirements ..................................................................................... 8
Installation Instructions
STEP 1
- Measure and cut all the tap holes before fitting the taps
Section 1 - Tap Installation instructions
1 - HydroTap Tap installation ............................................................................................ 8
STEP 2
- Check for adequate ventilation
Section 2 - Ventilation
2.1- Details ........................................................................................................................ 9-10
STEP 3
- Install the undersink unit
Section 3 - Undersink Unit Installation
3.1- Fit the mains water supply hose ................................................................................11
3.2- Model C 125 and C 175 ............................................................................................. 11
3.3- Model CHA125 and CHA175 ..................................................................................... 12
STEP 4
- Commission the HydroTap
Section 4 - Commissioning
4.1- language .................................................................................................................... 13
4.2- Filter flush ..................................................................................................................13
Trouble Shooting
Trouble Shooting Table ................................................................................................................ 14
End of life disposal ....................................................................................................................... 14
Notes ............................................................................................................................................ 15
Contact details .............................................................................................................................16
Index
Page 4 of 16 801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00
Before Installation:
A. Read the instructions and check if there is adequate space to mount all of the components.
B. Note: Not all fittings are supplied with the appliance kit. Isolation valves are not supplied.
C. Check the mains water pressure is between 172 - 700kPa
D. Check the water quality to determine if extra filtration will be required.
E. Check the appliance rating plate and ensure correct power is available for the appliance.
F. Check the under counter cupboard supporting the appliance is adequate for
the total weight of the appliance, when full of water.
Before Commissioning:
1. Check the unit has been installed correctly.
2. Check all plumbing fittings have been tightened.
3. Ensure the outlet pipe is positioned to drain correctly.
4. Ensure there is adequate ventilation.
5. Check all tubes from the undersink unit to the tap, have a constant rise and there are no
sags or kinks in the hoses.
6. Check all electrical connections are correct and there are no loose wires.
Commission: (See section 4)
7. Flush the supply line before connecting.
8. Connect and turn on the water to check for leaks.
9. Flush the filter.
10. Where applicable, programme the unit to suit the customer’s requirements.
Installation checklist
801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00 Page 5 of 16
Thank you for purchasing a Zip Chilled HydroTap. Please read and follow these instructions carefully to ensure
safe operation and trouble free service. If service is required, please call 1800 460 222
What is the Zip HydroTap ?
The Chilled HydroTaps are electronically controlled to supply filtered and Chilled drinking water for kitchens
and tea rooms. The Chilled HydroTap units are under bench drinking water appliances with a dispensing
tap mounted on a sink or bench, which may be used for commercial applications. These units utilise a
conventional refrigerant compressor to chill the water which is factory set to 5-9°C. These units are NOT
designed to be used for sanitary fixtures.
The water filter is a disposable item which will require periodic replacement and is covered by a limited OEM
warranty.
It is important that the Installation be done safely, correctly and completely, in order to utilise all the benefits
the HydroTap can provide. Each unit can be ordered with the Tap Head Assembly for Disabled use. The
disabled levers are supplied with Braille caps for the visually impaired.
General Product Features
HydroTap C125
HydroTap C175
Page 6 of 16 801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00
WARNINGS
1.
The Zip HydroTap unit must be earthed. The resistance of the earth connection from each exposed
metal part must be less than 1 ohm.
2.
All Installation and service work must be completed by trained and suitably qualified Tradespeople.
Faulty operation due to unqualified persons working on this product, or any other Zip product may void
warranty coverage.
3.
All Plumbing must comply with AS/NZS3500.
4.
All Electrical must comply with AS/NZS3000
5.
All Plumbing and Electrical connections must be made in accordance with local regulations.
6.
This HydroTap product is rated for 230V 50Hz AC operation.
7.
Undersink units must never be located near, or cleaned with water jets.
8.
Zip HydroTaps are not to be exposed to the elements of nature
9.
Due to the process of continuous improvement, Zip Heaters reserves the right to change details
mentioned in this manual, without notice.
Important Safety Instructions
This manual contains important safety, installation instructions for the Zip HydroTap G4.
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety. Children should be supervised to ensure that they do not play with the appliance.
For products sold in Europe, this appliance can be used by children aged from 8 years and above and
persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they
have been given supervision or instruction concerning use of the appliance in a safe way and understand
the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be
made by children without supervision.
Qualifications
If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all
installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power
outlet must be in a safe visible position for connection.
Lifting
Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is
beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked
on the packaging. Do not lift the unit by the front cover or any connections at the top rear of the unit. Refer to
page 7 for the weight of your product.
Airflow
The ambient temperatures this unit should operate within are 5ºC - 35ºC. Proper air circulation must be
provided. The system will operate satisfactorily only if the recommended air gaps are provided. If a vent kit is
supplied it must be fitted. See technical specifications for correct installation to prevent overheating.
Positioning
It is important to ensure the undersink unit is positioned in an accessible area close to the floor level. The unit
must have it’s base mounted in a horizontal position with all inlets and outlets facing up. The Tap must be
located above the undersink unit. See section 1.in an area that may be cleaned by a water jet and must
not be cleaned by a water jet.
801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00 Page 7 of 16
Major components and accessories
Parts supplied Description
HydroTap
with hoses
(Classic tap shown)
1 off
HydroTap
Undersink Unit with
water filter
1 off
Mains water
connection hose
1 x Kickboard louvre
1 x Door vent louvre 1
x Front vent grill
1 x Air Duct
1 x Mounting plate
1 x User Manual
1 x Installation
Instructions
1 x Tee piece for
Celsius ambient water
supply
Accessories Description
Font Kit for
Arc & Cube Models
Font Kit for Classic &
Elite Models
Replacement Filter
Disabled lever Kit
Guide
C = Chilled filtered
CHA = Chilled, Hot and Ambient water
D = Disabled lever controls, (Order as an option)
Model
Glasses of
Chilled Water
per Hour
C 175
Note: the standard Glass measurement =200ml
** Add an extra 3 kg when full of water
Capacity
Chilled
(glasses)
Boost
(10A)
GPO's
Required
Power
Rating
(kW)
Unit Dimensions
W x D x H (mm)
with air duct
**Dry
Weight
(Kg)
Tank Material
Chilled Only - Classic; Elite ; Arc/Cube
C125 125 no 1x10A 0.175 336 x 476 x 335 20 Stainless
C175 175 no 1x10A 0.300 336 x 476 x 335 20 Stainless
Chilled, Hot & Ambient - Celsius
CHA125 125 no 1x10A 0.175 336 x 476 x 335 20 Stainless
CHA175 175 no 1x10A 0.300 336 x 476 x 335 20 Stainless
Page 8 of 16 801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00
Before installing ensure that the following have been provided at the installation
site:
•
Review all the technical specifications.
•
Ensure the underbench can support the product weight when full of water,
(allow an extra 3 kg when full. )
•
Sufficient space in the cupboard to install all of the undersink units in accordance with these Installation
Instructions. Refer to technical specification for dimensions. Refer to section 3 & 4, for Installation
instructions.
•
The chilled HydroTap models require a 220-240 Vac, 10A GPO
NOTE: Check all cable and hose lengths against inlet /outlet positions before
proceeding (See section 5 for general layout).
•
A potable water supply connection with isolating valve inside the cupboard within reach of the braided
hoses and positioned so that the connection point and the stop cock will not be obstructed when the
undersink units are installed.
•
A cold water supply with a minimum working pressure of 172kPa and a maximum working pressure of
700kPa connected via an isolation valve.
•
A separate Hot water supply for the Celsius mixer
•
The appliance must be placed with it’s base in a horizontal position.
IMPORTANT!
Do not proceed with the Installation if these requirements are not met.
Technical Specifications
Special Tools Required:
In addition to normal tools, the following will be required:
For the standard taps:
•
35mm diameter sheet metal hole punch for sink tops. (Not supplied)
•
35mm diameter hole saw for timber bench tops. (Not supplied)
•
Nut runner tube spanner (supplied) for fixing tap assembly.
•
Jig saw for ventilation cut outs
Section 1
Tap Installation
Fit the tap to the benchtop or sink before installing the undersink unit.
Refer to the tap installation book 803341
801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00 Page 9 of 16
Section 2
Ventilation
2.1 All Models
Proper air circulation must be provided for all Chilled models. The system will operate correctly only if the
recommended air gaps are achieved during Installation. It is recommended to install vent duct and louvre
panels for under floor and /or door vent systems.
**Note: Inlet and outlet vents should be separated by a Min 100mm, to avoid hot air recirculation.
IMPORTANT:
See section 3 for clearances.
When installing air flow ducts, the following tools will be required:
•
Jigsaw and 12mm drill.
•
Keyhole or Wall Board saw.
Recommended Installation showing the correct air flow
**MIN.
100mm
Warm Air OUT
via kickboard louvre
MIN.
35mm
Cool Air IN
via cabinet
floor, front
vent grille
Page 10 of 16 801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00
The following instructions are critical if the vent kit, as supplied, is not fitted:
If the kick board vent kit cannot be used then it is important to fit a standard HydroTap vent kit, which ensures
heat dissipation through natural convection via installed vents. For high use applications, where the cupboard
space temperature is near 35°C, or higher, an auxillary ventilation kit must be fitted. (contact your local
service centre for availability).
Note: The vent kit has to be installed in a way that allows air to be drawn in from the bottom of the cupboard
and expelled through the top of the cupboard. Therefore placement of the outlet vent should be towards the
top of the door (Option 1) or on the side of the cupboard (Option 2).
A B
C
Min. 35mm
Side outlet vent (Option 2)
Door outlet
louvre
(Option 1)
Front inlet vent
Cool Air IN
Warm Air OUT
Ventilation
801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00 Page 11 of 16
Note: The tube lengths are matched to the pumps performance and therefore CANNOT be lengthened
POWER
CORD
USB
CHILLED
OUTLET
MAINS
IN
Note: All silicon
tubes must be cut to size.
They must have a constant
fall back to the unit.
Section 3
Undersink Unit Installation
BLUE BRAIDED
3.1 Hose and tube fitting. (Do not overtighten)
•
Remove all caps from the top of the undersink unit.
•
Fit the foam insulation to the Blue tube after trimming to length.
•
Install the mains water braided hoses to the undersink unit before locating the unit in place.
336mm
MAX
1490 mm
MAX
400 mm
Min
35 mm
3.2
Model C125
Model C175
Note:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the under
sink unit close
to the outlet tap,
within reach of
the hose and cord
lengths supplied
Page 12 of 16 801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00
C H
POWER
CORD
USB
CHILLED
OUTLET
MAINS
IN
Note: All silicon
tubes must be cut to size.
They must have a constant
fall back to the unit.
BLUE BRAIDED
3.3
Model CHA125
Model CHA175
Note:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the under
sink unit close
to the outlet tap,
within reach of
the hose and cord
lengths supplied
Installation
801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00 Page 13 of 16
Section 4
Commissioning
•
Turn ON the water and check for any leaks.
•
Turn the power ON at the GPO
•
Familiarise yourself with the operation of the Tap, in preparation for use (See User Manual)
•
Follow the Installation instructions below (and review Section C of the User Manual).
•
After commissioning, the system may be customised by selecting further options in Section G Settings, within the User Manual.
1.
Turn the stop cock ON
2.
Press [Start] [Stop] buttons to start and stop the filter flush.
3.
Allow at least 10 litres of water to flush through the filter.
4.
Once the filter flush is finished, Turn the stop cock OFF
then press [Stop] to end filter flush mode.
Have a 10L bucket or similar container (not supplied) at the
ready to hold a quantity of water that will be ejected while the
Filter Flush Mode is in operation. Open the filter access door
on the front of the HydroTap and the filter cartridge will be
exposed. Located to the rear RHS of the cartridge is a flush
line, approx 600mm long and the flush line stop cock. Place
the valve end of the flush line into the 10L bucket or container.
4.2 - Filter Flush
NOTE: For any subsequent fi lter changes or any operational procedures, please refer to the HydroTap User
Manual, located inside the fi lter housing access door.
4.1 - Select the Language
Initial Commissioning screen
Language selection screen
OPEN
CLOSED
Stop cock
operation
Page 14 of 16 801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00
Trouble Shooting
In order to help preserve our environment we ask that you dispose of this product correctly. Please contact
your local city council for collection centre details.
End of Life Disposal
System Fault
Message
Possible Cause Solutions
Power Board Fault Electrical disruption Check power supply and all fuses
Interface Fault Internal fault Call Zip Service
Level Board Fault Internal fault Call Zip Service
Condenser Screen Blocked Blocked Air filter Remove blockage / Clean filter / check User
Manual
Water leak, Isolate Mains Water leak Turn off mains water supply / Call for service
Compressor OverRun Compressor too Hot Check ventilation
Water Supply Failure No water Check water supply is turned ON
Cold Sensor Open Internal fault Call Zip Service
Cold Sensor Closed Internal fault Call Zip Service
Flood Sensor Open Internal fault Call Zip Service
Condenser Sensor Closed Internal fault Check Ventilation / Call Zip Service
Condenser Sensor Open Internal fault Check ventilation / Call Zip service
Compr. Driver Fault No chilled water Call Zip Service
Condenser Overtemp Blocked airfilter Remove blockage / Clean filter / check User
Manual
Calibration Auto calibration reset Normal operation, once per month
Overload Reset Internal fault Call Zip Service
Flash Mem corrupted Internal fault Call Zip Service
Flow Sensor Fault Internal fault Call Zip Service
Call an electrician, a plumber, or Zip for a free call in Australia on 1800-638-633 for assistance, service, spare
parts or enquiries.
801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00 Page 15 of 16
Notes
Page 16 of 16 801525 - Chilled HydroTap Installation Instructions - March 2016 - v3.00
Contact Details
The standard glass is 200 ml (7 fl oz).
The terms “Zip” and “HydroTap” are registered trade marks of Zip Heaters
(Aust) Pty Ltd.
Zip products described in this publication are manufactured under one or more
of the following patents: AU675601, AU637412, AU635979, GB0422305,
GB2065848, US4354049, US5103859, US5099825 and SA2006/08043. Other
patents are in force and patent applications are pending.
Head Office
Zip Heaters (Aust) Pty. Ltd.
ABN: 46 000 578 727
67 Allingham Street
Condell Park NSW 2200
Postal: Locked Bag 80
Bankstown 1885 Australia
Website: www.zipwater.com
Facsimile: (02) 9796 3858
Telephone: (02) 9796 3100
Free Call: 1 800 638 633
As Zip policy is one of continuous product improvement, changes to
specifications may be made without prior notice. Images in this booklet have
been modified and may not be true representations of the finished goods.
WMKA00099
AS 3498
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