Zip Autoboil 325051, Autoboil 340052, Autoboil 325052, Autoboil 313051, Autoboil 340051 Installation And Operating Instructions Manual
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805194 09.17 1.02 Page 1 of 24
Zip Autoboil
315052 Zip Autoboil 15 Litre White
313051 Zip Autoboil 15 Litre Stainless Steel
325052 Zip Autoboil 25 Litre White
325051 Zip Autoboil 25 Litre Stainless Steel
340052 Zip Autoboil 40 Litre White
340051 Zip Autoboil 40 Litre Stainless Steel
Installation and Operating Instructions
™
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Contents
Read These Warnings First ..............................................................................................................................................................3
Installation Requirements ...............................................................................................................................................................3
Installation Procedures ....................................................................................................................................................................4
Step 1 – Positioning ................................................................................................................................................. 4
Step 2 – Fastening .................................................................................................................................................... 4
Step 3 – Connecting ................................................................................................................................................5
3.1 Plumbing ................................................................................................................................................. 5
3.2 Venting ....................................................................................................................................................5
3.3 Electrical ..................................................................................................................................................6
Step 4 – Installing Tap ............................................................................................................................................6
Step 5 – Commissioning - Filter Flush & Calibrate ......................................................................................7
Menu Operation .................................................................................................................................................................................9
Wall Mounting Template Dimensions .....................................................................................................................................17
Spare Parts ............................................................................................................................................................................................ 18
Exploded View Diagram .................................................................................................................................................................. 19
Problem Solving .................................................................................................................................................................................20
Fault Codes Table ..............................................................................................................................................................................21
Earthing Continuity Verification ................................................................................................................................................... 21
Operating Procedures ...................................................................................................................................................................... 22
Filter Replacement ............................................................................................................................................................................22
Cleaning ................................................................................................................................................................................................23
End of Life Disposal ........................................................................................................................................................................... 23
Contact Details ....................................................................................................................................................................................24
Note:
All plumbing must comply with the relevant parts of AS/NZS 3500
All electrical must comply with the relevant parts of AS/NZS 60335/3000
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use
of the appliance by a person responsible for
their safety. For products sold in Europe, this
appliance can be used by children aged from
8 years and above and persons with reduced
physical, sensory or mental capabilities or lack
of experience and knowledge if they have been
given supervision or instruction concerning use
of the appliance in a safe way and understand
the hazards involved. Children should be supervised to ensure that they do not play with the
appliance. Cleaning and user maintenance shall
not be made by children without supervision.
This appliance is intended to be used in household and similar applications such as
- Sta kitchen areas in shops, o ces and other
working environments;
- Farm houses and by clients in hotels, motels
and other residential type environments;
- Bed and breakfast type environments;
- Catering and similar non-retail applications.
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Read These Warnings First
Please read all installation requirements, installation procedures
and precautions before installing any Zip Autoboil instant boiling
water heater.
Never attempt to install any Zip Autoboil instant boiling water heater
without reading all of the applicable instructions.
In some hard water areas where mineral scale accumulation in
the boiling chamber of the Zip Autoboil may become a problem,
consideration should be given to the maintenance required. A
suitable form of water treatment may be necessary.
The cold water supply to this appliance must be potable and fall
within your local authority’s guidelines.
All plumbing connections must be made in accordance with local
regulations.
The Zip Autoboil instant boiling water heater is not intended for use
by young children or infirm people without supervision.
Young children should be prevented from having access to ensure
that they are not able to use or play with the heater.
This appliance must be earthed. If the power supply cord is
damaged it must be replaced by a Zip authorised agent or a qualified
electrician.
Do not remove the cover of the heater under any circumstances
without first isolating the heater from the power supply.
Do not use strong, corrosive or abrasive cleaners to clean the case
of the heater.
Frost protection: If this heater is located where ambient air
temperature could fall below 5ºC when the heater is not in use, do
not turn off the appliance electrically. This safeguide does not offer
the same protection to the connecting pipework and fittings.
The ambient temperatures this unit must operate within is 5ºC 50ºC.
This heater is intended only for indoor use and should never be
installed outdoors or be exposed to the elements of nature.
This unit must not be positioned in an area that may be cleaned by a
water jet. This unit must not be cleaned by a water jet.
Before installing, ensure that the following are available:
a) Sufficient space to position the heater so there is at least 100 mm
clearance above the heater for service access, 150 mm to its right
and 80 mm to its left – the tap outlet must be positioned at least
300 mm above a draining board or drip tray.
b) The unit is typically connected to 220-240/415V power to the
terminal block within the heater through the rear panel (use the
paper mounting template as a guide). The connecting cable must
be sufficient power rating for the heater, see table on the left for
information. The user accessible wall-mounted power switch
must be installed in accordance with wiring rules. It shall provide
Installation Requirements
Model Element Power Connections
15L 1 x 2.4kW
Use single phases
power connection. May also be
wired to a 15A or
10A GPO respectively
25L 1 x 3.6kW
40L 2 x 3kW
2 phases or the
same phase
applied to the two
live connections
- 6kW
Page 4 of 24 805194 09.17 1.02
all-pole disconnection with a switch contact separation of at
least 3 mm (see step 3.3 on page 6).
c) Cold water supply with a minimum working pressure of 70 kPa
and a maximum working pressure of 700 kPa connected via an
isolation valve.
d) Outlet drainage to a sink draining board or to a drip tray.
e) Access to drainage from a vent situated at the base of the
heater.
f) If the water pressure is likely to exceed 700 kPa, a 350 kPa
pressure reducing valve must be installed in the cold water supply
line.
f) In all installation instances the walls of the heater must be
vertical and the base horizontal, there can be no exceptions to
this rule.
Refer to the mounting-hole template on page 19.
Read the installation and operating instructions completely.
Decide whether to install with concealed or exposed plumbing and/
or electrical connections. Concealed connections are preferred for
superior appearance.
Step 1 – Positioning
Position the heater so the tap will drain on to a draining board or
drip tray.
Position the base of the tap to be not less than 300 mm above the
draining board (height should be increased only if essential for
filling larger vessels).
Provide clearance for service access of not less than 100 mm top,
150 mm to its right and 80 mm to its left.
Mark corner positions for the heater on the wall so as to position
the paper mounting-hole template.
Step 2 – Fastening
Position mounting-hole template on wall and drill holes where
shown.
Installation Procedures
COLD
INLET
VENT
OUTLET
INLET
POSITION
VENT
POSITION
Approximate Weight When Filled
100 mm
minimum
clearance
80 mm minimum
clearance from
left edge to wall
300 mm
150 mm
15 Litre models 34.5 kg
25 Litre models 47 kg
40 Litre models 71 kg
Installation Requirements
805194 09.17 1.02 Page 5 of 24
Concealed
Vent
Concealed
Inlet
45 mm
Remove cover fastening screws from heater and lift whole cover off
heater.
Install plumbing and wiring and prepare pipe ends and wiring ends as
shown.
Screw heater chassis to the wall using screws or bolts suited to the
wall.
Screws or bolts must be capable of supporting the heater weight
when filled.
Step 3 – Connecting
THE FOLLOWING PROCEDURE IS TO BE DONE BY AN AUTHORISED
INSTALLER ONLY.
3.1 Plumbing
For exposed plumbing connection, connect the cold water inlet pipe from
the base of the heater directly to the 12.7 mm compression fittings.
For concealed plumbing connections, connect the cold water pipe
through the rear of the chassis using a 12.7 mm capillary elbow (# 63
Swivel Elbows).
Cold water pipes must be flushed before connection to the inlet. Any
clogging due to sediment or fines will adversely affect the operation of the
heater.
It is recommended that the heater be installed with a stop cock which
allows it to be isolated from the mains supply for servicing.
Water pressure requirements:
Minimum - 70 kPa maximum - 700 kPa.
3.2 Venting
A vent at the base of the heater must be plumbed to a safe visible location
as, under certain conditions, it may discharge cold or boiling water and/
or steam.
For exposed vent plumbing, connect vent outlet from the base of heater
to a 12.7 mm pipe which has a continuous fall, is no more than 3 metres
long, has no more than 3 right angle bends, and visibly discharges to a
waste water drain.
Alternatively attach a tun dish to the wall as shown and plumb away to
waste.
Note: when routing the plumbing for the vent / tundish installed and
mains inletline, ensure you do not obstruct filter access for filter
replacement.
Visible Tundish
Vent line
Installation Procedures
Warning: If pressure is likely
to exceed 700 kPa, a pressure
limiting valve must be installed
in the cold water supply line.
Zip recommends a valve rated
at 350 kPa for this application.
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3.3 Electrical
Warning: Do not turn on the power until instructed. Water
must first be available from the tap outlet to prevent damage.
All wiring must be performed by a qualified electrician.
For concealed electrical connections, connect a power cable from the
rear of the heater to the terminal block within the heater as shown,
refer to diagrams Fig.1 and Fig.2.
For surface mount installations run the power cable through the cable
entry gland at the bottom of the unit to the terminal block within the
heater. Ensure the cable is firmly secured.
Thread Tape
2. Ensure su cient thread tape is applied
to the thread.
1. Fit the cover to the unit and x with screws
top and bottom.
3. Turn the tap fully clockwise onto the outlet
tube until it touches the lock nut and is in an
upright position.
4. Use the spanner supplied to tighten the
lock nut anti-clockwise.
Lock nut
Step 4 – Installing Tap
Neutral
Earth
Live
Electrical connection for units
with 1 element (15L & 25L).
Neutral
Earth
Live Phase 1
Live Phase 2
Electrical connection for units
with 2 elements (40L models).
Installation Procedures
Fig.1
Fig.2
805194 09.17 1.02 Page 7 of 24
Installation Procedures
Step 5 – Commissioning - Filter Flush & Calibrate
Warning: Do not turn on the power until
instructed. Water must first be available from
the tap outlet to prevent damage.
Filter Flush
1) Ensure filter flush valve lever is rotated to down
position, see Fig.3.
2) Turn on the mains water. Allow at least 5 litres of water
to flush through the filter. Make sure there is water
flowing from the vent outlet (i.e. the valve setting is
correct). Water should not flow into the tank.
3) Once the filter flush is complete, rotate the valve lever
180 (either way) to the “FILTERED” position (Fig.4).
Filling Tank
1) Depress the lever as shown in Fig.4.
2) Open the tap (push the lever backwards) into the locked
open position (Fig.4) and allow the tank to fill until water
flows from the tap outlet.
3) Once the water is available from the tap, turn off the
mains water and close the tap outlet.
4) Turn on the power to the unit (water must be in the
tank).
5) Touch the white circle next to the left of the [Tick]
to “Continue”
For screen operation, see the section on “Menu Operation”.
6) Boiling Calibration will commence. It will take several
minutes for the water to boil.
Fig.3
Fig.4
Depress
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Inlet water
temp
15°C 10°C
15 Litre models 40 min 43 min
25 Litre models 47 min 50 min
40 Litre models 60 min 64 min
Calibrating Completed
7) When it completes (as prompted), turn on the mains water
supply.
8) Select
to
Continue
9) The home screen will be shown (see section 2.1).
10) The tank will fill and heat. It will take the initial times shown in
the table to reach the final state.
Installation Procedures
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