Zip 203362 Clage-Zip Hydroboil, 203361 Clage-Zip Hydroboil, 205362 Clage-Zip Hydroboil, 205361 Clage-Zip Hydroboil, 207362 Clage-Zip Hydroboil Installation And Operating Instructions Manual

Clage-Zip Hydroboil Electronic - Installation & Operating Instructions - 87490 - June 2009 Page 1 of 16

Installation and Operating Instructions

Clage-Zip Hydroboil Electronic

Instant boiling water

203362 Clage-Zip Hydroboil 3 Litre White
203361 Clage-Zip Hydroboil 3 Litre Stainless Steel

205362 Clage-Zip Hydroboil 5 Litre White
205361 Clage-Zip Hydroboil 5 Litre Stainless Steel

207362 Clage-Zip Hydroboil 7.5 Litre White
207361 Clage-Zip Hydroboil 7.5 Litre Stainless Steel

Page 2 of 16 Clage-Zip Hydroboil Electronic - Installation & Operating Instructions - 87490 - June 2009

Note:

Read all instructions and precautions before proceeding. This unit must be
installed in accordance with water supply by-laws and relevant local authority
by-laws.

All plumbing and electrical installations must comply with national regulatory
requirements

Contents

Read these warnings first . . . . . . . . . . . . . . . 3

Descaling . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation Requirements . . . . . . . . . . . . . . . 4

Installation Procedures . . . . . . . . . . . . . . . . . 5; 6

Step 1 – Positioning . . . . . . . . . . . . . . . 5

Step 2 – Fastening . . . . . . . . . . . . . . . . 5

Step 3 – Connecting . . . . . . . . . . . . . . . 6

a ) Plumbing . . . . . . . . . . . . . . . 6

b ) Venting. . . . . . . . . . . . . . . . . 6

c ) Electrical . . . . . . . . . . . . . . . 6

Step 4 – Assembling . . . . . . . . . . . . . . . 6

Step 5 – Commissioning . . . . . . . . . . . 6

Wall Mounting Template Dimensions . . . . . . 7

End of life disposal . . . . . . . . . . . . . . . . . . . . 7

Problem Solving. . . . . . . . . . . . . . . . . . . . . . . 8

Earthing Continuity Verification . . . . . . . . . . . 8

Tap Operating Procedures . . . . . . . . . . . . . . . 9

Operational Procedure Settings . . . . . . . . . . . 10

Default Settings . . . . . . . . . . . . . . . . . . . . . . . 11

Setting Operational Modes. . . . . . . . . . . . . . . 11

Normal Mode. . . . . . . . . . . . . . . . . . . . . . . . . 11

Configurational mode. . . . . . . . . . . . . . . . . . . 12,13

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 14; 15

Contact Details . . . . . . . . . . . . . . . . . . . . . . . 16

Clage-Zip Hydroboil Electronic - Installation & Operating Instructions - 87490 - June 2009 Page 3 of 16

Please read all installation requirements, installation procedures and precautions before
installing any Clage-Zip Hydroboil instant boiling water heater.

Never attempt to install any Clage-Zip Hydroboil instant boiling water heater without reading all
of the applicable instructions.

In some hard water areas where mineral scale accumulation in the boiling chamber of the
Clage-Zip Hydroboil may become a problem, consideration should be given to the maintenance
required. A suitable form of water treatment may be necessary.

All plumbing connections must be made in accordance with local regulations.

The Clage-Zip Hydroboil instant boiling water heater is not intended for use by young children
or infirm people without supervision.

Young children should be prevented from having access to ensure that they are not able to use
or play with the heater.

If the installation site is located more than 1000 metres above sea level, the installer should
contact a Clage-Zip authorised agent for high altitude settings.

This appliance must be earthed. If the power supply cord is damaged it must be replaced by a
Clage-Zip authorised agent or a qualified electrician.

Do not remove the cover of the heater under any circumstances without first isolating the
heater from the power supply.

Do not use strong, corrosive or abrasive cleaners to clean the case of the heater.

Frost protection: If this heater is located where ambient air temperature could fall below 5ºC
when the heater is not in use, do not turn off the appliance electrically. This safeguard does
not offer the same protection to the connecting pipework and fittings.

The ambient temperatures this unit must operate within is 5ºC - 50ºC.

This heater is intended only for indoor use and should never be installed outdoors or be
exposed to the elements of nature.

This unit must not be positioned in an area that may be cleaned by a water jet. This unit must
not be cleaned by a water jet.

Read These Warnings First

Page 4 of 16 Clage-Zip Hydroboil Electronic - Installation & Operating Instructions - 87490 - June 2009

Before installing, ensure that the following are available:

a) Sufficient space to position the heater so there is at least 150 mm
clearance above the heater for service access, 65 mm to its left and

20 mm to its right – the tap outlet usually should be positioned at least

200 mm above a draining board or drip tray.

b) Standard local requirement power cable positioned as shown on the paper mounting
template for connection from the rear of the heater to the terminal block within the heater,
this will require an isolating switch fitted in the fixed wiring and attached to a secure
surface. This switch must provide all pole disconnection and a contact separation of at least
3mm installed in accordance with the wiring rules. Alternatively a standard 220-240V, 10
amp general purpose outlet, within 1500 mm of the Hydroboil Unit.

NOTE: When installed with a plug and cord the plug must be accessible

c) Cold water supply with a minimum working pressure of 70 kPa and a maximum
working pressure of 700 kPa connected via an isolation valve.

d) Outlet drainage to a sink draining board or to a drip tray.

e) Access to drainage from a vent situated at the base of the heater.

f) In all installation instances the walls of the heater must be vertical and the base

horizontal, there can be no exceptions to this rule.

Note: If the water pressure is likely to exceed 7 bar, a 3.5 bar pressure reducing valve must
be installed in the cold water supply line.

Installation Requirements

Periodic descaling is recommended and is dependent on the hardness of the water. We
recommend a descaling procedure be carried out every 3 to 6 months in hard water areas
and 12-24 months in soft water areas.

NOTE: This procedure involves the partial dismantling of the appliance and should only be
carried out by a factory trained service provider. Failure to have the appliance correctly
serviced, by an authorised service provider, may affect the product’s warranty.

Descaling

Clage-Zip Hydroboil Electronic - Installation & Operating Instructions - 87490 - June 2009 Page 5 of 16

Before You Begin

Locate the paper mounting-hole template packed with the heater.

Read the installation and operating instructions completely.

Decide whether to install with concealed or exposed plumbing and/or electrical
connections. Concealed connections are preferred for superior appearance.

Step 1 – Positioning

Position the heater so the tap will drain on to a draining board or drip tray.

Position the base of the tap to be not less than 200 mm above the draining
board (height should be increased only if essential for filling larger vessels).

Provide clearance for service access of not less than 150 mm top, 65 mm left,
20 mm right.

Mark corner positions for the heater on the wall so as to position the paper
mounting-hole template.

Step 2 – Fastening

Position mounting-hole template on wall and drill holes where shown.

Drill holes for water inlet, vent outlet and wiring if rear access is intended.

Remove cover fastening screws from heater and lift whole cover off heater.

Install plumbing and wiring and prepare pipe ends and wiring ends as shown.

Screw heater chassis to the wall using screws or bolts suited to the wall.

Screws or bolts must be able to support the weight as shown in the chart on
the left.

Step 3 – Connecting

a) Plumbing

For exposed plumbing connection, connect the cold water inlet pipe from the
base of the heater directly to the 15 mm or half-inch compression fittings with
the nuts and olives provided.

Installation procedure

Spout detail

COLD
INLET

VENT

OUTLET

INLET

POSITION

VENT

POSITION

45mm

Elbow