Zimmer Arthroscopy User manual

MAINTENANCE

INSTRUCTIONS

for

SURGICAL

BATTERY

UNIT

ARTHROSCOPIC,

POWERED,

NSN

HALL

CARPINTERIA,

INTRA

120/230

VOLT,

6515-01-318-1558

MIL-D-42048

Manufactured

ZIMMER,

SURGICAL

by

INC.

DIVISION

CA

93013

ARTICULAR

50/60HZ

AC

CONTRACT

DLA

ISSUE

120-90-C-8527

DATE

09/90

Table

Illustrations

人

Product

Installation...........

OPeñatiiON.

Operational

Inspection......

EO

Disassembly/Assembly..........

of

Contents

DEIANA

Description

Operational Charging

Cutters

Cutters Handpiece Storing

vincia Handpiece

AsplmationuGonEro

Cutter Cutter/Bur

Foot

Power

Handpieces......

Complete

Footswitch......

Console.. Handpiece.. Footswitch.

Window

Control

Checkout........

Console...

o

Console Handpiece

Set

Instructions

and

Br

and Bur and Bur

Connection...

the

APS.

aa

Activation

Removal.......

Connection

System.

as

Troubleshooting..

Troubleshooting

Up...

Assembly...

Insertion..

oa

dale

esmalte

(Forward/Reverse

lee.

Positioning

Ksk

Console.........

Handpieces......

Functional

Circuit

Description.

DESCAPPLION.

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49

Appendix

Electrical

A

Mechanical

and

Assembly

Detail

Documents

Illustrations

Figure Figure Figure

Figure

Figure Figure Figure Figure Figure Figure

Figure

Figure Figure Figure

Figure

Figure Figure Figure

Figure Figure

Figure

Figure Figure Figure Figure Figure

Figure

Figure Figure Figure Figure

다

Articular

PO

Front

Lo

Handpiece

>

Power

AC

O1 Où

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

Indicator.........

Cutters Cutter/Bur Cutter/Bur Cutter/Bur Handpiece Handpiece

Mode

Handpiece Handpiece

Selection.......

Direction

Aspiration Cutter Cutter/Bur

Foot

Control Console Console Console Console Battery Handpiece Handpiece

Handpiece Be Schematic-Power Schematic-Power Schematic-Power Schematic-Footswitch

WiringDiagram.....................

Schematic-Control Sehematie-Cantrol Schematic-Control

Schematic-Control

Component

Poner

Panel

Controls...

Cord

and

Connector

Connection..........

Selection.. Activation.

SM

ice...

Receptacle

ВО

Receptacle

Insertion............

Insertion

60:50:01.

еее

Alignment.

Selection.

Control............

Window

Top Battery & Inner Wire

Diagrama

Position

Removal............

Connections...............

Cover

Harness & Circuit

End Cap Motor & Asipration Trigger & NOsepiece

Layoue-ControMP6Bi.--

Disassembly/Assembly.............

Charger

Retainer

naaa

Supply Supply, Supply

PCB, PCB. PCB,

PCB,

sus

riadas

Alignment.

Check....

Control

et の CSc2C、ご SNS5

Cover

Disassembly/Assembly..............

Selection

AC

Switch

&

Cord.......

Sheet 1 of 4.. Sheet 2 04 Sheet 3 of 4..

Sheet 4 fo

Disassembly/Assembly........

Cards

Disassembly/Assembly...........

Control

Disassembly/Assembly........

see

PCB....

PCB.

Disassembly/Assembly.

о

бе

несть

PCB.

he

see

4..

оне

нь

оо

nta

FRR

RENEE

2 3 5 6 7 8 9

9 10 10 10

11

12 12

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32 .

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34

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36

37

38

39

40

41

42

44

45

46

54

Table Table Table Table

1.

2.

3.

4.

Charing

Operating Test

Voltages...

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AE

Modes.....

A

7

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7

13 2 55

INTRODUCTION

This the Speed

Maintenance

Zimmer

Articular

Handpiece

Instructions

Power

(5039-26),

Manual

System

and

applies

(APS)

the Low

Console

Speed

to

the

(5039-22),

Handpiece

maintenance

the

(5039-27).

of

High

PRODUCT

DESCRIPTION

The APS

components

are

shown

APS

in

Figure

Console

1.

The

front

panel

Footswitch

Figure

controls

1.

Articular

and

indicators

2

Power

are

System

shown

in

Figure

2.

ON/OFF

ROTATE

ROTATE/OSCILLATE

SPEED

AC

BATTERY

HANDPIECE

FOOTSWITCH

BATTERY

0099009000000)

CONTROL

ON

INDICATOR

SWITCH

MODE

CHARGING

1

2

CONNECTOR

SELECTOR

CHARGE

SELECTOR

MODE

INDICATOR

SELECTOR

CONNECTOR

SELECTOR

CONNECTOR

LEVEL

SWITCH

SELECTOR

SWITCH

INDICATOR

FIGURE

2.

SWITCH

FRONT

PANEL

3

The

below.

purpose

of

each

control,

switch,

and

indicator

is

explained

ON/OFF

A

lighted

SWITCH:

off.

AC

ON

INDICATOR:

A

red LED

connected

BATTERY

A

red LED

CHARGING

connected

BATTERY

CHARGE

A

multicolored

charge

ROTATE

A

MODE

lighted operation this

ROTATE/OSCILLATE

A

mode

lighted

operation

this

mode

push

indicator

to

indicator

to

LEVEL

present

SELECTOR

pushbutton

of

is

pushbutton

of

is

on/push

AC

power.

INDICATOR:

AC

power

INDICATOR:

LED

in

the

SWITCH:

the

handpiece.

active.

MODE

the

SELECTOR

handpiece.

active.

off

that

and the

bar

battery.

switch

illuminates

display

The

SWITCH:

The

to

turn

battery

to

indicate

to

select single

switch

to

select

switch

the

unit

is

when

being

the

is

illuminated

rotate/oscillate

is

illuminated

on

unit

charged.

level

direction

and

is

of

when

SPEED

HANDPIECE CONNECTOR

HANDPIECE

CONTROL:

A

sliding

will

The

will

The

will

A

operate.

connector

be

CONNECTOR

connector

be

1

lighted handpiece when

this

active

2

A

lighted

handpiece

when

this

active

control

controlled

SELECTOR

pushbutton

that handpiece

at a time.

SELECTOR

pushbutton

that handpiece

at a time.

to

1:

receptacle

by

2:

receptacle

by

SWITCH:

that

can

be

is

SWITCH:

that

can

be

is

set

the

for

the

HANDPIECE

for

the

HANDPIECE

selects

operated.

active.

selects

operated.

active.

speed

plugging

Handpiece

The

Only

Handpiece

The

Only

at

which

in a handpiece

1

SELECTOR

in a handpiece

2

SELECTOR

1

switch

one

is

handpiece

2

switch

one

is

handpiece

the

handpiece

SWITCH.

as

the

illuminated

as

the

illuminated

which

active

can

be

active

can

be

FOOTSWITCH

The

in.

CONNECTOR:

connector

receptacle

where

the

footswitch

is

plugged

Window

FOOTSWITCH

HANDPIECE

The

handpiece

A

lighted

method

switch

footswitch

piece

Control

Positioning

are

controls

SELECTOR

pushbutton

of

controlling

is

illuminated

operates

is

deactivated.

Pad

Figure

active,

and

(를

EN

SWITCH:

in

a

connections

3.

Handpiece

which the

when

push

the

ος

um

selects

operations

the

footswitch

on/push

fingertip

are

Control

Aspiration

Controls

the

of

the

off

manner.

controls

shown

Tube

PS

LOW

SPEED

footswitch

handpiece.

is

active.

on

in

Figure

Lever

Connector

When

the

as

This

hand-

3.

the The

the

The

purpose

CONTROL

Contains operation

WINDOW

A

rotating to piece.

ASPIRATION

A

lever

tion)

ASPIRATION

A

connected.

will

of

each

PAD:

POSITIONING

be

positioned

CONTROL

applied

TUBE

place

flow

two

of

collar

The

used

where

through

Handpiece

rubberized

the

switches

COLLAR:

which

relative

operation

LEVER:

to

control

to

the

CONNECTOR:

the

The

saline

Control

is

cutter.

flexible

and

the

tube.

fingertip

are

allows

to

the

explained

the

magnitude

aspiration

tissue

is

explained

control

explained

the

open

control

in

removed

in

window

pad

Figure

of

aspiration

(suction)

by

below.

switches.

Table

the

2.

of a cutter

of

the

17.

aspiration

hand-

(suc-

tube

The

я

is

INSTALLATION

OPERATIONAL

The

will

plugged The

source used.

the connector

Because

worldwide,

APS

flat

If

the

responsibility.

should

surface

be

used

source

into

cord

of The

console

of

plugs

AC

used

SET

in should

the

power

short

as

the

this

be

of

to

UP

removed

the

AC

power

into

cord

shown

connect

many

item

surgical be power

the

is

220

from

in

different

is

not

from

unpacked

present

source

console

VAC

the

Figure the

provided

its

carrying

environment.

and

using

the

transformer

sterilized

is

the

as

shown

220V/110V

4

and

220V

with

110

a

cords

the

case

The

handpiece(s) prior

VAC,

standard

220V cord

to

the

in

Figure

transformer

should

the

and

unit

and

unit

cord

be

AC

plugs

and

placed

to

4.

plugged

with

power

is

on

that

surgery. should provided.

If

should

into

an

source.

available

the

users

a

be

the

be

IEC

DY

Figure

4.

Power

Cord

Receptacle

CHARGING

The

unit

charging luminated). red

AC ON

INSTRUCTIONS

may

time

illuminated.

nitely.

will When and off the

charged.

The

maintain

the

charging

be

charged

occurs

When

indicator

See

built

it at

battery

with

when

the

unit

and the red

Figure

in

battery

maximum

indicator

is

fully

the

5.

the

unit

is

connected

The

charger

after

light

charged.

console

is

BATTERY

unit

a

full

is

may

off

on

off

to an

CHARGING

be

senses

charge

or

The

battery

AC

INDICATOR

or

off

(on/off

AC

left

the

has

is

slowly

ON

but the

button

power

indicator

charging

charge

been

cannot

shortest

not

source,

indefi-

level

delivered.

flashing

be

over-

il- the are

and

on

The

time.

the

to time

LEVEL

Table

CHARGE

battery

Example:

same

may

INDICATOR

1.

LEVEL

recharging

level

derived

be

procedure

A

INDICATOR

er

6)

Figure

the

If

would

from

after

a

TABLE

time

unit

require

the

procedure

should

in

is

1.

CHARGING

5.

AC

approximately

is

run

is

45

color

not

the

BATTERY

I

CHARGING

INDICATOR

Indicator

minutes,

15

for

minutes.

of

is

be

green

TIME

the

completed

started

area.

An

bars

CHART

on

and

times

to

BATTERY

by

three

approximate

unless

the run

recharge

charge CHARGE

consulting

the

BATTERY

it

POST

LEVEL

SURGERY

CHARGE

GREEN

YELLOW

RED

BATTERY

INDICATOR

MINIMUM

CHARGE

ONE

THREE

FIVE

TIME

HOUR

HOURS

CUTTERS

AND

BUR

CUTTERS

The

cutters

η

Flat

3.2mm

4.8mm

Side

3.2mm

4.8mm

AND

End

Cutter

BUR

and

Cutter

ASSEMBLY

bur

used

in

D

Abrader

Round

the

7

3.2mm

4.8mm

End

3.2mm

4.8mm

APS

Bur

are

Cutter

shown

in

Figure

T7

Double

Synovectomy

3.2mm

4.8mm

6.

Cutter

WARNING:

Be

certain handpiece. position

Figure

cutters

before

6.

Be

certain

inserting

Cutters

and

burs

and

the

or

Bur

are

properly handpiece removing

is in

a

cutter

inserted

the

or

into

OFF

bur.

CUTTERS

AND

BUR

INSERTION

Align

handpiece,

into

Firmly

8.

the

any

insert

cutter

making

of

the

Figure

and bur

four

the

drive

sure

the

slots.

key

See

>

7.

Cutter/Bur

cutter/bur

with

coupling

portion

Figure

Receptacle

a

push/twist

with

of

7.

the

cutter/bur

Alignment

receptacle

motion.

is

See

on

the

placed

Figure

Cutter/Bur

Figure

8.

Insertion

Be

certain engaged the

cutter/bur

9.

into

the

the key

to

location

receptacle

ensure

key

that

on

the on

it is

cutter/bur

the

handpiece.

securely

shaft

affixed.

is

Gently

See

securely

pull

Figure

on

HANDPIECE

Select

Align

selected Figure

Note handpiece

both

CONNECTION

either

the

connector

10

and

will

Figure

the

arrow

Figure

handpieces

operate

on

#1

and

9.

Cutter/Bur

or

#2

the

11.

can

handpiece

insert

be

at a time.

Insertion

Handpiece connector

plug with

the

plugged

connector

in

at

once,

Check

the

until

however

on

the

arrow

seated.

console.

on

the See

only

one

Handpiece

Figure Connector

10. Alignment

10

Figure

Handpiece

11.

Connection

STORING

THE APS

APS

The stored outdoor and

reusable

35

degrees

should

be

minimum)

CAUTION: damaged

electrical

WARNING:

indicator console maintain

CAUTION: Allow

the

the ment

sufficient power battery.

is

should

indoors

storage

F

allowed

before

Inspect

cord

shock.

DO

light

may

be

adequate

Always

console

not

running

be

at

the

shipping

and

110

to

use.

may

NOT

impair

begin

is in

plugged

charge

check

time

will

True

fully

ambient

unit

container. degrees

fully

the

battery for

charge

(static).

charged

room

should

warm

OPERATION

power

the

a

surgical

last

into

an

for

charging

indicate

indication

before

temperature

be

Outdoor

F

at

0%

up

to

cord

electronic

procedure

two

yellow

AC

outlet during

single

for

adequate

if

the

storage.

repacked

storage

to

100%

room

before

components

or

multiple

required.

amount

is

obtained

and

in

its

humidity.

temperature

using.

if

the

or

red

charge

of

charge

The

unit

humidity.

carrying

should

A

and

be

(60

severed

battery

zones.

surgery

procedures.

prior

The

light available

when

the

between

The

degrees

may

The

so as

to

instru-

may

For

case

unit

cause

charge

power

setup. bar

be

or

to

on in

NOTE:

allow

HANDPIECE

Turn

Connecting

for

power

oscillate, button.)

maintaining

ACTIVATION

console

the

on

See

Figure

the

console

or

(FORWARD/REVERSE

on.

Select

power

12.

Figure

to

increasing

the

console

Mode

12.

the

desired

mode

=

AC

supply

the

battery

OSCILLATE)

mode,

selector.

Selection

during

surgery

charge.

forward/reverse

(Press

will

or

selector

EL

Select vate.

desired

See

Figure

handpiece

13.

and

press

corresponding

button

to

acti-

Apply

(A)

(B)

(C)

pressure

Press

Press operate

the

power

be

adjusted

The

See

way.

instrument

Figure

to

the

control

again

at a pre-selected

console

pad

and the

while

may

15.

Manual

variable

13.

finger

once

instrument

the

instrument

be

reversed

oscillate

Handpiece

operated

and the

speed

Selection

control

instrument

will

determined

control

by

mode

stop.

is

running.

pressing

may

pad.

will

Cutter

by

device.

the

be

performed

See

activate.

the

Figure

speed

position

The

"reverse"

speed

in

14.

will

of

may

pad.

this

Figure

14.

Handpiece

12

Activation

The

various

Figure

APS

functions

TABLE

DESIRED FUNCTION SELECTOR

FORWARD FWD/REV REVERSE OSCILLATE OSCILLATE

15.

and

2.

Direction

their

OPERATING

CHARGER

MODE

OSCILLATE OSCILLATE

Selection

controls

MODES

are

CONTROL

POSITION

FRONT REAR OSCILLATE

OSCI

listed

PAD

T

in

Table

2.

13

ASPIRATION

Set

the

setting

CONTROL

aspiration

on

the

control

handpiece

lever

for

between

variable

the

"Minimum"

control.

See

or

"Maximum"

Figure

16.

CUTTER

Push handpiece position.

The position.

the

positioning

WINDOW

window

and

See

Figure

POSITIONING

positioning turn Figure

collar

the

17.

16.

collar

will

Aspiration

collar

automatically

in

forward

either

Control

to

direction

slide

unlock

back

it

to

into

from

desired

locked

the

Figure

17.

Cutter

Window

14

Position

Control

CUTTER

OR

BUR

REMOVAL

Grasp

other.

FOOT

the

Pull

CONTROL

cutter

the

CONNECTION

or

two

Figure

bur

in

components

18.

one

hand

apart.

Cutter/Bur

and

the

APS

See

Removal

Figure

handpiece

18.

in

the

Insert

console.

the

activated regulate

To

receptacle.

use

footpad;

fingertip

that

the

foot

control

See

Figure

and the

the APS

pedal,

the

instrument

controls,

illumination

plug

19.

When

fingertip

handpieces.

press

simply

turns

Figure

the

will

19.

into

Press

button

the

press

off.

Foot

corresponding

the

illuminates,

controls

desired

respond

the

Control

blue

foot

on

the

rotation

accordingly.

blue

button

Connection

receptacle

control

the

handpiece

indicated

on

button

foot

To

the

on

the

above

pedal

no

longer

on

the

reactivate

console

is

so

15