ZIEHL-ABEGG ZA dynpro Original Operating Instructions

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R-TBA17_01-GB 1837 Index 004 Part.-No. 00163459-GB

-Installation

-Start-up

ZA dynpro

Frequency inverter

Original operating instructions

Store for future use!

Part 1

Content

1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.4 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.5 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.6 Explanation of symbols and designators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3 Pictographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.4 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.5 Requirements placed on the personnel / due diligence . . . . . . . . . . . . . . . . . . . . . . . . 6

2.6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.7 Working on device / Hazards through residual voltage . . . . . . . . . . . . . . . . . . . . . . . . 6

2.8 Modiﬁcations / interventions in the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.9 Operator’s obligation of diligence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.10 Employment of external personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Name plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.3 Service & maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.4 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.4.1 Storage duration: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.5 Disposal / recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.2 Dimensional drawings / Minimum distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.2 EMC-compatible installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.2.1 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.2.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.2.3 EMC-compatible assembly of the control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.2.4 Motor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.3 Terminal positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.3.1 011-032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.4 Protective ground connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.5 Mains connection (X1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.6 Residual current operated device (RCCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.7 Brake resistor (X 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.8 Motor connection (X 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.9 Digital inputs (X-IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.10 Digital outputs (X-OUT1, X-OUT2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.11 CAN interface (X-CAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.12 STO interface (X-STO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.13 Connection of asynchronous motor rotary encoder (X-ENC15) . . . . . . . . . . . . . . . . . . 26

5.13.1 X-ENC15 pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.14 Rotary encoder connection for synchronous motors (X-ENC15) . . . . . . . . . . . . . . . . . . 27

5.14.1 Pin assignment for EnDat 01, SSI, SIN/COS interface . . . . . . . . . . . . . . . . . . . . . 27

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5.15 Rotary encoder simulation (X-ENCO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.16 External 24 V voltage supply (X-ENCO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.16.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.16.2 Connection X-EXT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.17 Standby input (X-SBY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.18 Motor contactors (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.18.1 Monitoring of the motor contactors (X-BR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.19 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.19.1 Brake release monitoring (X-BR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.20 ZAdynpro circuit suggestion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6 Operation and parameterising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.1 Options for control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.1.1 ZApadpro control terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.1.1.1 Mounting / Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.1.1.2 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.2 Menu navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.2.1 ZApadpro and ZAmon control interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.2.2 Control key functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.2.3 Menu and parameter navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.2.4 The different operating levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.2.5 Meaning of the arrows appearing in the display: . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.3 Entering numerical values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.3.1 Continuous change of a parameter value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.3.2 Changing individual digits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.2 Conﬁguring the . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.3 Testing the “Safe Torque Off function (STO)” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

7.4 Setting the switch-off points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.4.1 Interrupt points for the travel speeds V_3 and V_2 . . . . . . . . . . . . . . . . . . . . . . . . 42

7.4.2 Cut-off points for travel speed V_1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.5 Carrying out the ﬁrst test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.6 Optimisation of the startup and drive behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8 "Safe Torque Off (STO)" function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.2 Safety concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.3 Principle circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.5 Notes for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.6 Notes on use of motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

8.7 Deactivation of the STO function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.8 Testing the "Safe Torque Off (STO)" safety function . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.9 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

9 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

9.1 Technical data for ZAdynpro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

9.2 EC/EU declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

9.3 Adjustment card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.4 Type designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

9.5 Certiﬁcates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

9.6 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

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1 General

Compliance with the following instructions is mandatory to ensure the functionality and safety of the product. If the following instructions given especially but not limited for general safety, transport, storage, mounting, operating conditions, start-up, maintenance, repair, cleaning and disposal / recycling are not observed, the product may not operate safely and may cause a hazard to the life and limb of users and third parties. Deviations from the following requirements may therefore lead both to the loss of the statutory material defect liability rights and to the liability of the buyer for the product that has become unsafe due to the deviation from the speciﬁcations.

The ZAdynpro may be operated in the area of application of standards EN 12015 and EN 12016 (compare chapter 5.2 "EMC compatible installation") only with the expert use of a line reactor. ZIEHL-ABEGG recommends the use of the line reactor of type NDxx which is optimally geared to the ZAdynpro (compare also chapter 5.5. “Mains connection”). Also outside the area of application of standards EN 12015 and EN 12016, the use of a line reactor is the precondition for the validity of the type examination of the STO function (Safe Torque Off according to DIN EN 61800-5-2).

1.1 Validity

This instruction manual applies to: Frequency inverter from the series:ZAdynpro from software version 4.53

1.2 Structure of the operating instructions

These operating instructions help you to work safely on and with the frequency inverter ZAdynpro. They contain safety instructions that must be complied with as well as information that is required for failure-free operation of the frequency inverter. The operating instructions are to be stored together with the frequency inverter. It must be ensured that all persons who have to perform activities on the frequency inverter can consult the operating instructions at any time. Instructions for use in accordance with the German Occupational Safety and Health Act and the German Work Equipment Ordinance must be provided in addition to the operating instructions. Keep the operating instructions for continued use. They must be passed-on to all successive owners, users and ﬁnal customers.

1.3 Target group

The operating instructions address persons entrusted with planning, installation, commissioning and maintenance and servicing and who have the corresponding qualiﬁcations and skills for their job.

1.4 Exclusion of liability

It has been established that the content of these operating instructions is concurrent with the frequency inverter hardware and software described. It is still possible that non-compliances exist; no guarantee is assumed for complete conformity. The contents of this manual are put through periodic reviews. Necessary modiﬁcations are incorporated into the next version. ZIEHL-ABEGG SEis not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modiﬁcations.

Symbols description

Asynchronous motors

The contents in the operating instructions refer speciﬁcally to the operation of asynchronous motors.

Synchronous motors. The contents in the operating instructions refer speciﬁcally to the operation of synchronous motors.

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1.5 Copyright

These operating instructions contain information protected by copyright. The operating instructions may be neither completely nor partially photocopied, reproduced, translated or put on a data medium without prior explicit consent from ZIEHL-ABEGG SE. Infringements are liable for damages. All rights reserved, including those that arise through patent issue or registration on a utility model.

1.6 Explanation of symbols and designators

Symbol Meaning

Instruction. Follow the instructions in sequence in the order described.

✓

Result of an action (result). Here, the result of an action is described.

2 Safety instructions

2.1 General

This chapter contains instructions to prevent personal injury and property damage. These instructions do not lay claim to completeness. In case of questions and problems, please consult our company technicians.

2.2 Intended use

The ZAdynpro is a ﬁeld-orientated Frequency inverter for RPM control of asynchronous motors and synchronous motors. The Frequency inverter is designed for lift systems used to convey people and cargo. The device is not designed for any other use than those listed here – this is considered improper use. Reading these operating instructions and complying with all contained instructions – especially the safety instructions contained therein – are considered part of intended use. Furthermore, carrying out all inspection work in the prescribed scheduled intervals is part of intended use The operator of the ZAdynpro is liable for any personal harm or material damage arising from nonintended use! The manufacturer shall bear no liability for such damage!

2.3 Pictographs

Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows.

Danger!

General hazardous area. Death or severe injury or signiﬁcant property damage can occur if the corresponding precautions are not taken!

Caution!

Risk of moderate or minor injury if the corresponding precautions are not taken!

CAUTION!

Caution!

Material damage is possible if the corresponding precautions are not taken!

Danger!

Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding precautions are not taken!

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Safety instructions

Information

Important information and advice for user

2.4 Product safety

The device conforms to the state of the art at the time of delivery and is fundamentally considered to be reliable. The device and its accessories must only be used in a ﬂawless condition and installed and operated with compliance to the operating instructions. Exceeding the limits stated in the “Enclosure / technical data” chapter can lead to a defect in the device.

2.5 Requirements placed on the personnel / due diligence

Persons entrusted with the planning, installation, commissioning and maintenance and servicing in connection with the device must have the corresponding qualiﬁcations and skills for these jobs. Based on their training, knowledge and experience as well as knowledge of the relevant standards, they must be able to judge the work transferred to them and be able to recognize possible hazards. In addition, they must be knowledgeable about the safety regulations, EU directives, rules for the prevention of accidents and the corresponding national as well as regional and in-house regulations. Personnel to be trained or instructed and apprentices are only permitted to work on the device under the supervision of an experienced person. This also applies to personnel undergoing general training. Comply with the legal minimum age

2.6 Commissioning

Danger!

During commissioning, unexpected and hazardous conditions can arise in the entire system due to incorrect settings, defective components or incorrect electrical connections

During the commissioning following has to be observed:

•

Remove all persons and objects from the hazardous area

•

The EMERGENCY-STOP function must be in working order

•

The mechanical safety brakes must be installed and in working order

•

Commissioning is only permitted with compliance to the EMC directive 39/336/EEC

2.7 Working on device / Hazards through residual voltage

Before working on previously installed devices, separate them from the mains and secure them against reconnection.

Danger!

Through use of capacitors, danger of death exists even after switching off the device through directly touching the energized parts or due to parts that have become energized due to faults. Wait at least 3 minutes before working on the device. The safe isolation from the supply must be checked using a two-pole voltage detector.

Danger!

It is generally forbidden to carry out work on electrical live parts. Protection class of the device when open is IP 00! It is possible to touch hazardous voltages directly.

2.8 Modiﬁcations / interventions in the device

For reasons of safety, no unauthorized interventions or modiﬁcations may be made on the device . All planned modiﬁcations must be authorized by the manufacturer in writing. Use only genuine spare parts / genuine wearing parts / genuine accessories from the ZIEHL-ABEGG SE.These parts were speciﬁcally designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements.

Parts and special equipment not supplied by the ZIEHL-ABEGG SE are not approved for use.

The warranty shall be void if the device is tampered with or modiﬁed without authorisation.

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2.9 Operator’s obligation of diligence

The device has been designed and constructed with consideration of a hazard analysis and after carefully selecting the harmonized standards to be complied with as well as additional technical speciﬁcations. It thus complies with the state-of-the art and ensures the highest degree of safety. However, this safety can only be implemented in operational practice if all measures necessary for this purpose are taken. The operator of the installation has the obligation of due diligence to plan these measures and monitor their implementation.

In particular, the operator must ensure that

•

The device is only used as intended (cmp. chapter "Product overview" concerning this)

•

The installation is operated solely in a ﬂawless, functional condition and that especially the safety devices are periodically checked for their properly functioning condition

•

The required personal safety gear is available to and used by the operating, maintenance and repair personnel

•

The operating instructions are always readily available at the location where the frequency inverter is being used, are complete and are in legible condition

•

Only sufﬁciently qualiﬁed and authorized personnel operate, maintain and repair the device

•

these staff receive regular instruction in all relevant occupational safety and environmental protection issues, are knowledgeable about the operating instructions and, especially, are familiar with the safety instructions contained therein.

•

all safety and warning notices attached to the device are never removed and remain legible.

2.10 Employment of external personnel

Maintenance and service work are frequently carried out by external employees who often do not recognize the speciﬁc situations and the thus resulting dangers. These persons must be comprehensively informed about the hazards in their area of activity. You must monitor their working methods in order to intervene in good time if necessary.

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Safety instructions

3 Product overview

3.1 System overview

The drive system for ZIEHL-ABEGG SE elevators consists of several individual components.

1) ZAdynpro

Frequency inverter for RPM control of asynchronous motors and synchronous motors.

2) Power choke

System component to reduce current harmonics and to attenuate commutation notches and line feedback.

3) Elevator drive

Synchronous or asynchronous motor, with and without gearbox.

4) ZArec4c (optional)

Power feedback unit for elevator systems with frequency inverter.

5) Brake resistor

System component to convert energy generated during the regenerative run into heat.

6) ZAsbc4B (optional)

System component for contactorless actuation of electromechanical brakes.

7) EVAC3C (optional)

Evacuation module for automatic evacuation run in case of mains failure.

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3.2 Name plate

2 1

no. Designation

1 Part no. 2 Serial number 3 Mains connection voltage 4 Type designation 5 Mains frequency 6 Rated current for 40% on time 7 Protection rating 8 Touch current in protective earth line exceeds an

alternating current of 3.5 mA, or a direct current of 10 mA

CE mark

Internal DATA MATRIX code of ZIEHL-ABEGG SE

3.3 Service & maintenance

These jobs must be completed during the recurrent maintenance work:

•

Check the device for dirt and clean if necessary

•

Check the connections and tighten if necessary

3.4 Transport

•

The device is packed ex factory to suit the transport method previously agreed.

•

Always use the original packaging materials when transporting the device

•

Avoid shocks and impacts to the device during the transport

3.4.1 Storage duration:

The storage duration depends particularly on the electrolytic capacitors because the oxide coating in the capacitor deteriorates.

Storage duration:

•

12 months at -20 ... +50 °C

•

24 months at -20 .. +45 °C

•

36 months at -20 .. +40 °C If storage exceeds the stated maximum storage times, you must carry out a reformation of the capacitors before applying the entire mains voltage to the frequency inverter.

New formation:

To reform, the ZAdynpro needs to be connected to reduced voltage (230 VAC at L1 / L2) for approx. 1 hour.

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Product overview

3.5 Disposal / recycling

Disposal must be carried out professionally and environmentally friendly in accordance with the legal stipulations.

4 Mechanical installation

4.1 General notes

•

The frequency inverter ZAdynpro is designed for mounting on the wall in the switch cabinet.

Mounting outside of the switch cabinet is not permitted.

•

Ensure that there is sufﬁcient cooling in the switch cabinet. When doing so, observe the power loss

of the ZAdynpro.

•

The following points must be complied with during the mechanical installation to avoid causing a

defect in the frequency inverter due to assembly errors or environmental inﬂuences.

Ambient conditions

•

It is not permitted to mount the frequency inverter on vibrating components

•

The frequency inverter must not be exposed to any shock

•

Prevent humidity

•

Avoid aggressive and conductive materials in the environment

Mounting

•

Check frequency inverter for any transport damage

•

Mounting is performed on a metallic mounting plate

•

Mount the device in a torsion free conditions

•

Mounting position: Vertical, connection terminals X3, X-STO, X-SBY and X1, bottom

•

Permissible installation positions:

– Mounted with the rear on the mounting plate (see Fig.)

– Mounted with the side area on the mounting plate (see Fig.). An additional mounting bracket is

required for this.

Mounted with the rear on the mounting plate Mounted with the side area on the mounting plate

•

Mount the frequency inverter so that it is isolated

•

Prevent drilling chips, screws and other foreign bodies from reaching the interior of the frequency

inverter

•

Maintain the stated minimum clearances to ensure unobstructed cooling- air feed as well as

unobstructed outgoing air discharge (see ﬁg. "Minimum clearances")

•

Ensure sufﬁcient cooling when mounting in the switch cabinet. When doing so, observe the power

loss of the ZAdynpro.

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4.2 Dimensional drawings / Minimum distances

ZAdynpro 011-017

ZAdynpro 023-032

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Mechanical instal-

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5 Electrical installation

5.1 General

Danger!

It is forbidden to carry out work on the frequency inverter when it is live. Even after disconnection, the DC-link ( terminals X2: +DC / X2:-DC ) are still live. Wait at least 3 minutes before working on the device

Danger!

It is not permitted to operate the ZAdynpro with the housing covers removed, as exposed live parts are present inside the frequency inverter. Failure to observe this provision can lead to serious injury.

Caution!

Parts can be destroyed by electrostatic discharge. Discharge yourself by suitable action before working on electrical components (connectors, etc.). You can do this, for example, by touching earthed metal parts.

•

Work on electric components may only be carried out by trained electricians or by persons

instructed in electricity under the supervision of an electrician in accordance with electrical engi-

neering regulations.

•

A second person must always be present when working on energized parts or lines who discon-

nects in case of emergency.

•

Electrical equipment must be checked regularly: Loose connections are to be re-tightened and

damaged lines or cables must be replaced immediately.

•

Always keep switch cabinets and all electrical supply facilities locked. Access is only allowed for

authorized persons using a key or special tool.

•

Never clean electrical equipment with water or similar liquids.

•

Incorrectly wired connections can destroy the electrical/electronic components.

5.2 EMC-compatible installation

5.2.1 Standards

When correctly installed, the frequency inverter corresponds to the following standards:

•

EN 12015:2014 Electromagnetic compatibility – Product family standard for lifts, escalators and

moving walks – Emission

•

EN 12016:2013 Electromagnetic compatibility – Product family standard for lifts, escalators and

moving walks – Interference immunity

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5.2.2 Electrical connection

Lead Cable length Shielding ZAdynpro shield coating

version

Power line - - -

Motor cable Max. 25 m Earthed at both ends Clip on mounting plate Brake chopper/brake resistor line Maximum 5 m Earthed at both ends Pigtail Connecting line for standby input Max. 25 m - -

Connecting line for the digital inputs Max. 25 m - -

Connecting lines for the digital out-

puts

Max. 25 m - -

Rotary encoder line Max. 25 m Earthed at both ends Via connector

Temperature monitoring of brake re-

sistor

Maximum 5 m Earthed at the inverter

end

Pigtail

STO line Max. 50 m Earthed at both ends Pigtail

Connecting line for ZApadpro Max. 50 m Earthed at both ends Via connector

Connecting line of rotary encoder

simulation

Max. 25 m Earthed at the customer

system end

Connecting line for CAN interface

•

Main line: Max. 200 m

•

Stub lines: Max. 6 m

- -

Connecting line for brake release

monitoring

Max. 25 m - -

•

Do not twist shielding for connections; use a suitable shield connection system

•

Run the control cables and the encoder cables separate from the power cables

•

Provide connected inductances (brakes, contactors) with suppressors

•

In order to use the ZAdynpro safely and in compliance with standards, a power choke of type ND... from ZIEHL-ABEGG must be integrated into the power line. For assignment of the frame sizes of the ZAdynpro to the respective power chokes, refer to chapter "Electrical installation/Mains connection".

•

Operating the ZAdynpro without the ND.. type power choke voids all warranty entitlements.

•

In the case of a supply line of > 25 m (motor line) or > 5 m (brake resistor line), adherence to standard EN 12015 (Electromagnetic compatibility – Emission) and EN 12016 (Electromagnetic compatibility – Interference immunity) can no longer be guaranteed.

•

If you must interrupt the shielding on a particular line (e.g. to install motor contactors), the shielding must be subsequently continued with the lowest possible HF impedance.

•

Use shielded lines in the switching cabinet also

•

Feed the voltage supply of the motor contactors through the mains ﬁlter of the elevator control

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5.2.3 EMC-compatible assembly of the control cabinet

1 ZAdynpro mains connection terminal 2 Power line 3 Motor cable (shielded) 4 Clip for ﬁxing the shielding 5 Route electrical lines with the maximum possible spacing 6 Line reactor 7 Mains connection 8 Brake resistor cable (shielded) 9 Shielding (brake resistor cable)

The following points must be observed if the standards outlined in chapter "EMC-compatible installation/Standards" are to be adhered to:

•

Refer to chapter "EMC-compatible installation/Standards"

•

Cable length between power choke and ZAdynpro maximum 200 mm

•

Route the power line (including the mains connection terminal and power choke) separately from the brake resistor line and the motor line

5.2.4 Motor cable

•

The shielding of the motor line must be extensively connected to the earth potential in the immediate vicinity of the ZAdynpro. The shielding must be continued right up to the connection terminal.

•

We recommend ﬁxing the shielding on the mounting plate by means of a clip (see Fig.).

Fixing the shielding on the mounting plate

Clip

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5.3 Terminal positions

5.3.1 ZAdynpro 011-032

1 2 3 4 5

6 7 8 9

Front terminal positions

1 X-MMC memory card 2 X-OUT2 digital outputs 3 X-IN digital inputs 4 X-BC temperature monitoring for brake resistor/brake chopper 5 X-BR inputs for function monitoring of the motor brakes 6 J4 terminating resistance CAN line 7 X-CAN CAN 8 X-ENC15 rotary encoder SUB-D 9 X-ENCO rotary encoder simulation

Position of connection terminals on bottom

1 X3 motor 2 X-STO Safe Torque Off 3 X-SBY standby input 4 X1 line

2 3

Terminal positions top

1 X-OUT1 digital outputs 2 X-PAD ZApad 3 X2 brake chopper/brake resistor

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5.4 Protective ground connection

•

The ZAdynpro has a leakage current of > 3.5 mA according to the deﬁned networks in DIN EN 60990 and must therefore be permanently connected.

•

In accordance with EN 50178, item 5.2.11 and 5.3.2.1, the PE conductor connection must have a cross-section of at least 10 mm².

•

In the case of PE conductors < 10 mm², an additional PE conductor must be connected. The crosssection must correspond at least to the cross-section of the PE conductor on the connecting line.

•

An M6 threaded bolt is available on the ZAdynpro to connect the PE conductor (see Fig.).

PE conductor connection ZAdynpro

5.5 Mains connection (X1)

Danger!

Before connecting the ZAdynpro to the mains supply, it must be checked that the technical speciﬁcations on the rating plate and in the operating instructions of the ZAdynpro match the characteristics of the mains supply.

Designation of the connection terminal:

Network conﬁgurations:

•

The line ﬁlter and ZAdynpro are designed for use in an earthed power supply system.

•

Permissible network conﬁgurations are: – TN network – TT network

•

The line ﬁlter and ZAdynpro are unsuitable for use in the IT network!

Line cross-section:

•

The line cross-section must be speciﬁed dependent on the nominal motor current and the ambient conditions (e.g. temperature, wiring method) in accordance with DIN VDE 0100.

Type of cable:

•

Rigid or ﬂexible lines

•

In the case of ﬂexible lines: Wire end ferrules recommended

•

Not shielded

Connection type: Spring-type terminals Mains fuse The size of the mains fuse must reﬂect the cable cross-section used and the

ambient conditions. Use the following maximum fuse sizes, depending on the frame size of the

ZAdynpro:

ZAdynpro frame size Max. fuse for operating

class gG

011/013 16 A

017 20 A 023 25 A 032 35 A

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Line reactor: In order to use the ZAdynpro safely and in compliance with standards, a

power choke of type ND... from ZIEHL-ABEGG SE must be integrated into the power line.

Use the following power chokes, depending on the frame size of the ZAdynpro:

ZAdynpro frame size Line reactor Article number for

power choke

011 ND011 357180 013 ND013 357181 017 ND017 357182 023 ND023 357183 032 ND032 357184

Connection: Mains connection

L1 L2 L3

max. 200 mm

1U1

1V1

1W1 1W2

1V2

1U2

ZAdynpro

ZAdynpro mains connection

1 Mains 3~ 400V/PE/50Hz 2 Line reactor ND 3 Central ground point

5.6 Residual current operated device (RCCB)

Frequency inverters of the ZAdynpro type do not require an FI circuit breaker for operation. The circuit at the ZAdynpro output is monitored by an electronic short-circuit protection. On detecting a short-circuit current at the output of the ZAdynpro (and thus negligible impedance between the phase conductor and a body or the protective conductor of the circuit or the protective conductor of the operating equipment in the case of an error) the output current is switched off within a time of <20 μs. On condition that the potential equalisation for the ZAdynpro and the motor was performed according to the valid standards (VDE0100-Part 540:2012-06 and DIN EN 50178:1997), this behaviour is sufﬁcient for the automatic switch-off in the case of an error demanded by VDE 0100-4100. If an FI circuit breaker is required for special reasons (e.g. ﬁre prevention), an all-current-sensitive FI circuit breaker type B must be used. For maximum operational reliability, ZIEHL-ABEGG recommends the use of an FI circuit breaker with a reference fault current of 300 mA for ﬁre prevention according to regulation VdS 3501.

Information

Please note that even when using a correct FI circuit breaker of type B, false tripping due to high protective earth currents (leakage currents) can still occur.

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5.7 Brake resistor (X 2)

Designation of the connection terminal:

Line cross-section: Max. 6 mm

Type of cable: Shielded

Cable lengths:

•

Maximum 5 m

•

If the pre-assembled line is not long enough in the brake resistor of the BR11-A type, this can be extended up to a length of 5 m. A shielded, selfextinguishing line is required for this.

Connection type: Spring-type terminals Parametrisation: The brake resistor or brake chopper used must be conﬁgured in the menu

Encoder & BC/BC_TYP.

Enc od er & BC

" BC_T YP BR 25

" BR2 5

BR/ BC - Typ

Connection: Brake-Resistor connection

The brake resistor of the BR11-A type has no temperature monitor.

+24 1

I09/ BC

X-BC

ZAdynpro

+DC

-DC

+DC

BR11-A/BR 14-A

TB1

TB2

+DC

-DC

ZAdynpro

+24 1

I09/ BC

X-BC

BR17/BR25/BR50/BR100

CAUTION!

Caution!

It is imperative for an existing temperature monitor to be connected to the ZAdynpro! The brake resistor or the brake chopper may be burnt out in the event of a fault!

CAUTION!

Caution!

If the connection of a brake resistor (type BRxx) to the +DC and -DC terminals is faulty, it will emit a continuous power output and the device will become overheated. If a temperature monitor is not connected, the device will burn out!

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Type BR11-A

Brake resistor BR11-A possesses connected connecting wires. These must be wound twice around the toroidal core provided. It is important to wind both wires with the same direction of winding (see ﬁgure).

Toroidal core BR11-A

5.8 Motor connection (X 3)

Designation of the connection terminal:

Line cross-section: The line cross-section must be speciﬁed dependent on the motor´s current and

the ambient conditions (e.g. temperature, wiring method) in accordance with DIN VDE 0298-4.

Type of cable:

•

Shielded line

•

Rigid or ﬂexible lines

•

Rated voltage U0 / U: 450 / 750 VAC

Cable lengths:

•

Max. 25 m

Connection type: Spring-type terminals

Connection:

V W

P1 P2

Connection asynchronous motor / synchronous motor

Danger!

Always switch off the mains voltage when connecting the motor line. The contactorless operation mode ("safe torque off" function (STO)) does not galvanically isolate the output stage of the frequency inverter from the motor line connection terminal!

Danger!

When operating the motor with a rotary encoder, the line to the motor must be connected on the motor and inverter side phase-correct: U -> U / V -> V / W -> W. Never swap the connection; not even if the rotary direction of the motor is false!! If the motor phases are swapped, motor control is generally not possible. This can lead to jerky movements or uncontrolled acceleration of the motor.

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5.9 Digital inputs (X-IN)

Designation of the connection terminal:

X-IN

Number of the digital inputs:

8, freely conﬁgurable

Technical data: The digital inputs comply with the IEC61131-2 TYPE 2 industry standard.

Voltage range: +22 ... 26 VDC Switching level low/high: <5 VDC / >11 VDC Current consumption at 24 V:10 mA (-20%)

Line cross-section: max. 1,5 mm²

Type of cable:

•

Individual conductors

•

Not shielded

Cable lengths:

Max. 25 m

Connection type: Screw terminals

Connection: Connection with external power supply

X-IN

+24V

_IN

I01 I02 I03 I04 I05 I06 I07 I08

GND

_IN

GND

+24V

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13)

1 Modulation () terminal designation of connector

When using the external power supply the bridges between the terminals +24V / +24V_IN and GND / GND_IN the pre-assembled control cable X-I are not required. These must be removed!

Connection with internal power supply

X-IN

+24V

_IN

I01 I02 I03 I04 I05 I06 I07 I08

GND

_IN

GND

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13)

1 Modulation () terminal designation of connector

When using the internal power supply, a bridge must be placed between the +24V / +24V_IN terminals and between GND / GND_IN.

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CAUTION!

Caution!

The internal 24 V power supply is provided solely for the digital inputs. Switching consumer load with this voltage is prohibited!

Terminal assignment X-IN

•

You can conﬁgure the inputs I1 … I8 assignments. The conﬁguration can be implemented by: – Presetting the used control system (assignment corresponding to the control requirements) – Free conﬁguration

•

Implement conﬁguration of the digital inputs in the Control system\CONFIG menu.

The input assignments dependent on the conﬁguration:

Conﬁguration

Inputs

I01 I02 I03 I04 I05 I06 I07 I08

00:Free RF* V1* V2* V3* VZ* RV1 UP*

RV2

DOWN*

Free*

01:ZA_IO RF V1 V2 V3 VZ RV1 UP

RV2

DOWN

Free*

03:BP_IO RF V1 V2 V3 VZ RV1 UP

RV2

DOWN

Free*

08:KN_IO RF V1 V2 V3 VZ RV1 UP

RV2

DOWN

Free*

11:NL_IO RF V1 V2 V3 VZ RV1 UP

RV2

DOWN

Free*

13:SS_IO RF V1 V2 V3 VZ RV1 UP

RV2

DOWN

V4*

15:ZA_BIN RF DIR BIN0 BIN1 BIN2 Free* Free* Free*

16:WL_IO RF V1 V2 V3 VZ RV1 UP

RV2

DOWN

V4*

21:ST_IO RF V1 V2 V3 VZ RV1 UP

RV2

DOWN

Free*

24:CSILVA RF BIN0 BIN1 BIN2 Free*

RV2

DOWN

RV1 UP Free*

25:S+S SBIN2 SBIN1 SBIN0

RV1 UPRV2

DOWN

Free* Free* RF*

27:MAS_BIN RF DIR MBIN0 MBIN1 MBIN2 BR1 BR2 Free*

30:KS_IO RF V1 V4 V2 VZ RV1 UP

RV2

DOWN

V3*

31:KL_IO V4 V1 V2 V3 VZ RF+RV1

RF+ RV2

PA-

RA*2

32: S_SMART RF* V1* LZ* V3* V5* RV1 UP*

RV2

DOWN*

Free*

1) For the description of the conﬁgurations, see chapter "Parameter List/Control Menu" in the operating instructions - Part 2. * The function of the inputs can be changed

Information

To be able to travel, at least the following input signals need to be present:

•

Controller enable

•

Speed

•

Direction default

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Electrical instal-

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Binary travelling speed default Standard (CONFIG=15:ZA_BIN)

Travel speed V_3

Binary inputs

BIN2 BIN1 BIN0

- 0 0 0 V1 0 0 1 V2 0 1 0 V3 0 1 1 V4 1 0 0 V5 1 0 1 V6 1 1 0 VZ 1 1 1

5.10 Digital outputs (X-OUT1, X-OUT2)

Designation of the connection terminals:

X-OUT1 X-OUT2

Number of outputs: X-OUT1: 3, freely conﬁgurable

X-OUT2: 2, freely conﬁgurable

Technical data:

X-OUT1 X-OUT2

hort-circuit-proof no* no*

Min. switching capacity

5 mA / 12 VDC 5 mA / 12 VDC

Max. switching capacity

2 A / 250 VAC 500 mA / 24 VDC

Line cross-section:

max. 1,5 mm²

Type of cable:

Not shielded

Cable lengths:

Max. 25 m

Connection type:

Screw terminals

Connection:

X-OUT1

O11 O14 O21 O24

O31 O34

(1) (2) (3) (4)

(5) (6)

1 Modulation () terminal designation of connector

X-OUT2

O44O41

(2)(1)

O54O51

(4)(3)

1 Modulation () terminal designation of connector

CAUTION!

Caution!

* In order to protect the relay contacts, switched inductivities must be provided with an external suppressor circuit (suppressor diode, RC element).

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Terminal assignment of X-OUT1, X-OUT2

•

The output assignments can be conﬁgured. The conﬁguration can be implemented by: – Presetting the used control system (assignment corresponding to the control requirements) – Free conﬁguration

•

Implement conﬁguration of the digital outputs in the Control system\CONFIG menu.

•

Please refer to the "Parameter list/Control menu" chapter for a description of the individual parameters

The output assignments dependent on the conﬁguration:

Conﬁguration

Outputs

O11 - O14 O21 - O24 O31 - O34 O41 - O44 O51 - 54

00:Free Err* MB_Brake* MotContact* V < V_G1* STO-Info* 01:ZA_IO Fault MB_Brake MotContact V < V_G1 STO-Info 03:BP_IO Fault MB_Brake MotContact V < V_G1 STO-Info 08:KN_IO Fault MB_Brake MotContact V < V_G1 STO-Info 11:NL_IO Fault MB_Brake MotContact V < V_G1 STO-Info 13:SS_IO Fault MB_Brake MotContact V < V_G1 STO-Info 15:ZA_BIN Fault MB_Brake MotContact V < V_G1 STO-Info 16:WL_IO Fault MB_Brake MotContact V < V_G1 STO-Info 21:ST_IO Fault MB_Brake MotContact V < V_G1 STO-Info 24:CSILVA Fault MB_Brake MotContact V < V_G1 STO-Info 25:S+S MotContact MB_Brake V=O Fault STO-Info 27:MAS_BIN Fault MB_Brake MotContact Off* STO-Info 30:KS_IO Fault MB_Brake MotContact V < V_G1 STO-Info 31:KL_IO fault MB_Brake MotContact EVAC.DIR STO-Info 32: S_SMART Fault MB_Brake MotContact SD STO-Info

1) For the description of the conﬁgurations, see chapter "Parameter List/Control Menu" in the operating instructions - Part 2. * The function of the inputs can be changed

5.11 CAN interface (X-CAN)

Designation of the connection terminal:

X-CAN

Line cross-section:

Type of cable:

•

ot shielded

•

Twisted pair

Cable lengths:

•

Main line: Max. 200 m

•

Stub lines: Max. 6 m

Connection type: Screw terminals

Connection:

•

The wiring is in a linear structure. The individual devices are connected to the main line with short stub lines.

•

The bus should be terminated with a terminating resistor of 120 - 150 Ohms, at both ends of the bus.

X-CAN

GND_ COM

CAN High (H)

CAN Low (L)

GND (optional)

(1)

(2)

(3)

(4)

Optionaler

Schirmanschluss

() terminal designation of connector

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To activate the terminating resistance, the jumper at terminal J4 must be plugged into the right two pins (see Fig.).

Jumper at terminal J4

For more detailed information on CANopen lift, see chapter "Serial communication/CANopen lift" in

part 2. of the operating instructions.

5.12 STO interface (X-STO)

The following points must be observed when switching and wiring the STO signals:

•

Separate relays must be used for every input for switching the STO signals (two-channel activation).

•

When wiring the STO signals, short-circuits and external shorts must be ruled out on power lines and terminal points because the internal diagnostics of the ZAdynpro does not detect any shortcircuits on the power lines: – Outside the switch cabinet, the STO line must be permanently laid (ﬁxed) and protected against

external damage (e.g. cable duct, armoured tube or similar). If separate jacketed cables are used for the STO_A and STO_B signals, the cables must not be laid with protection (according to ISO 13849-2).

– Air and creep distances of at least 2 mm must be kept between the STO_A, STO_B and +24V_

STO signals according to EN81 (e.g. at terminal points).

– Terminals which comply with a CENELEC or IEC standard must be used. – The wiring technique must be compliant with DIN EN 60204-1.

•

External shorts must be ruled out in the exciter voltage of the relays that actuate the STO inputs (end of the safety chain).

•

Supply cables (power cable, motor cable) and STO cables must be laid separately.

The relays used to activate the STO inputs must meet the following requirements:

Rating: According to the technical data of the STO inputs: Typ. 24 V/12 mA Switching voltage: Min. 60 VDC Relay contacts: Recommended: Relays with hard-gold-plated contacts Isolation: Safe disconnection between coil and contacts according to EN 60664-1 or

equivalent standard.

Interference immunity: Sufﬁcient interference immunity to interference voltages on the control side

(coil), such as for capacitive couplings in long control lines. If in doubt, use a relay with increased drop voltages (such as Phoenix Contact series PLC…SO46, Finder series 38.51.3 or comparable).

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Danger!

If you use an external voltage source instead of the internally generated 24-V voltage (X-STO: +24V_STO) to actuate the STO inputs, you must use a voltage source with low voltage and safe electrical disconnection (SELV/PELV).

See the chapter "Safe Torque Off(STO) function" for further information.

Designation of the connection terminal:

X-STO

Technical data: Voltage range 0...30 VDC

Switching level LOW / HIGH

0 V < LOW < 3 VDC 15 V < HIGH < 30 VDC, typical: 24 VDC

Current consumption at 24 VDC

typ. 12 mA per input

Line cross-section: min. 0.25 mm²...max. 2.5 mm²

Type of cable:

•

Shielded lines

•

Apply shielding on both sides

•

ZAdynpro shield coating version: Connection of pigtail to terminal 1 of connection terminal X-STO

Cable lengths: Max. 50 m Connection type: Screw terminals

Connection:

X-STO

+24V_

STO

GND

STO_A

STO_B

GND_

STO

(6)

(5)

(4)

(3)

(2)

(1)

Connection with internal 24 V voltage and protected routing

1 Modulation

X-STO

+24V_

STO

GND

STO_A

STO_B

GND_

STO

(6)

(5)

(4)

(3)

(2)

(1)

Connection with internal 24 V voltage using two separate jacketed cables

1 Modulation

X-STO

+24V_

STO

GND

STO_A

STO_B

GND_

STO

(6)

(5)

(4)

(3)

(2)

(1)

+24V

Connection with external 24 V voltage and protected routing

1 Modulation 2 External voltage source SELV/PELV

X-STO

+24V_

STO

GND

STO_A

STO_B

GND_

STO

(6)

(5)

(4)

(3)

(2)

(1)

+24V

Connection with external 24 V voltage using two separate jacketed cables

1 Modulation 2 External voltage source SELV/PELV

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Terminal assignment X-STO

no. Name Function

6 +24V_STO 24VDC output voltage

(to be used only for activation of the STO inputs, do not connect

any additional loads) 5 GND Reference potential 24VDC output voltage 4 STO_A Input STO A 3 GND_STO Reference potential, inputs STO_A/B 2 STO_B Input STO_B 1

Shielding

5.13 Connection of asynchronous motor rotary encoder (X-ENC15)

Designation of the connection terminal:

X-ENC15

Connection type: D-Sub, 15-pin, in two rows Cable lengths: Max. 25 m Type of cable: Shielded twisted pair cable Technical data: Type: Incremental counter TTL

Signal shape: Right angle, Sin/Cos

Operating voltage: 5 VDC

Resolution: 64 ... 4096 pulse / revolution

Input resistor 120 Ω

Cut-off frequency 200 kHz

TTL differential frequency (against

GND)

Ulow <= 0.5 V Uhigh >= 2.5 V

Sine differential signal (at 2.5 V offset

against GND)

0,6 Vss ... 1,2 Vss (typ. 1Vss)

Parametrisation: Before the rotary encoder is plugged in/connected, the rotary encoder type

and resolution used must be conﬁgured in the "Encoder & BC/ENC_TYP" and

"Encoder & BC/ENC_INC " menu.

Enc od er & BC

" ENC_ Typ TTL rec t.

" TTL r ect.

Enc od er t ype

Enc od er & BC

" ENC_ INC 204 8

" 204 8

Enc od er r esolu tion

5.13.1 X-ENC15 pin assignment

1 - 2 - 3 - 4 +5 V_E Voltage supply 5 DGND Ground 6 - 7 B Track B 8 - 9 - -

10 - -

11 - 12 A Track A 13 /A Track A inverse 14 /B Track B inverse 15 DGND Ground

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Housing

Shielding

5.14 Rotary encoder connection for synchronous motors (X-ENC15)

Designation of the connection terminal:

X-ENC15

Connection type: D-Sub, 15-pin, in two rows Cable lengths: Max. 25 m Type of cable: Shielded twisted pair cable Technical data: Type: Rotary encoder, absolute

Interfaces: EnDat 01

SSI Sin/Cos

BiSS-C Resolution: 512 ... 4096 pulse / revolution Input resistor 120 Ω Cut-off frequency 200 kHz Sine differential signal (at 2.5 V offset

against GND)

0,6 Vss ... 1,2 Vss (typ. 1Vss)

Parametrisation: Before the rotary encoder is plugged in/connected, the encoder type and

resolution used must be conﬁgured in the "Encoder & BC/ENC_TYPE" and "Encoder & BC/ENC_INC " menus.

Enc od er & BC

" ENC_ Typ TTL rec t.

" TTL r ect.

Enc od er t ype

Enc od er & BC

" ENC_ INC 204 8

" 204 8

Enc od er r esolu tion

5.14.1 Pin assignment for EnDat 01, SSI, SIN/COS interface

1 DATA Data line 2 /DATA Data line inverse 3 /D Analog track D inverse 4 +5 V_E +5/8V voltage supply

(power supply is switched off if the rotary encoder is missing)

5 DGND Ground 6 /C Analog track C inverse 7 B Analog track B 8 C Analog track C for transmitting position 9 /CLK Clock signal invers

10 CLK Clock signal for serial transfer

11 D Analog track D for transmitting position 12 A Analog track A 13 /A Analog track A inverse 14 /B Analog track B inverse 15 DGND Ground

Housing

Shielding

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5.15 Rotary encoder simulation (X-ENCO)

•

The rotary encoder simulation transforms the signals of the rotary encoder mounted on the motor into differential signals according to ANSI standard RS422. The resolution of the rotary encoder simulation is identical to the resolution of the rotary encoder.

•

As a result of the connection of an external 24 V voltage source to terminal +24V_EXT, the rotary encoder simulation is active even when the ZAdynpro is switched off.

Designation of the connection terminal:

X-ENCO

Line cross-section: max. 1.5mm² Type of cable: Shielded twisted pair cable Connection type: Screw terminals Technical data: Output signal high min. 2,8 V / 8 mA

Output signal low max. 0,4 V / 4 mA Rload ≥ 120 Ω Short-circuit-proof No

Connection:

X-ENCO

GND_ EXT

+24V_ EXT

(6)

(5)

(4)

(3)

(2)

(1)

Connection of rotary encoder simulation

1 Signals depending on the rotating direction of the motor (with view to the power take-

off side)

() terminal designation of connector

5.16 External 24 V voltage supply (X-ENCO)

By applying an external 24 V voltage supply to terminal X-ENCO, the following functions are active even when the ZAdynpro is switched off:

•

Rotary encoder simulation

•

ZETAPAD (parameter changes are possible)

•

USB interface of the ZApad

Information

The external 24-V power supply may only be switched on if the mains connection voltage is not applied.

5.16.1 Technical data

Voltage range 23 ... 26 V Current consumption 370 mA

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5.16.2 Connection X-EXT

X-ENCO

GND_ EXT

+24V_ EXT

(6)

(5)

(4)

(3)

(2)

(1)

24V

Connection external power supply

1 external power supply () terminal designation of connector

5.17 Standby input (X-SBY)

•

By applying a 24-V voltage, the standby mode of the ZAdynpro is activated.

•

In the stand-by mode, the controller units and the ZApadpro are switched off.

•

After the stand-by mode has been deactivated, it takes about 10 seconds for the ZAdynpro to be operational again.

Name: Standby input Symbol: X-SBY Technical data: Voltage range: +20...28 VDC

Switching level low/high <5 VDC />15 VDC Current consumption at 24 V typ. 8 mA

Line cross-section: max. 1.5 mm

Type of cable: Shielded lines Cable lengths: Max. 50 m Connection type: Screw terminals

Connection:

X-SBY

GND_ SBY

SBY

(1)

(2)

(3)

24V

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5.18 Motor contactors (optional)

The STO connection must be bridged if motor contactors are used (see ﬁg.).

X-STO

+24V_

STO

GND

STO_A

STO_B

GND_

STO

(6)

(5)

(4)

(3)

(2)

(1)

STO connection bridged

The monitor of the STO function must also be deactivated. The STO function is activated/deactivated in the Monitors/STOmenu.

Mon it ors

" STO Off

" Off

STO mon it or

The maximum cable length to the motor contactors for non-shielded lines is 200 mm. Shielded lines must be used if there is a greater distance between the contactors and the ZAdynpro.

M 3~

P1 P2

R2 R1

R4 R3

3 4

1 2

3 4

1 2

Synchronous motor connection

1 Bridges can be omitted for asynchronous motors

Information

If an emergency evacuation is carried out by opening the brakes, the motor windings should be shortcircuited for the evacuation to prevent an uncontrolled acceleration of the elevator. The short-circuit generates a speed-dependent braking torque, sufﬁcient in most cases to reduce the elevator speed to a safe level.

CAUTION!

If operating with synchronous motors from other manufacturers, you have to ensure that a manually emergency evacuation is approved.

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5.18.1 Monitoring of the motor contactors (X-BR)

Danger!

Operating lift drives is only permissible with connected and activated contactor monitoring!

Information

The switching states of the motor contactors must be monitored according to EN 81-20. The ZAdynpro contactor monitoring is no substitute for this monitoring of the motor contactors demanded in EN 81-20!

General

•

The ZAdynpro monitors the switching status of the motor contactors. The contactors must be retracted during travel. Opening the contactors during travel (e.g. through bar impacts) will lead to immediate interruption of the travel.

•

The contacts for monitoring the motor contactors are arranged in series.

The contactor monitoring is activated/deactivated in the Control system/f_XBR3 menu.

Con tr ol

" f_XB R3 44 :

" 47: C O

Fun ct ion of i npu t BR 3

Technical data for contactor monitoring

Monitoring voltage +24 VDC Contact type Normally open contact (NO) Number of inputs 1 Clamping range max. 1,5 mm² Current consumption at 24 V Typ. 10 mA -20%

Contactor monitoring connection

X-BR

+24V_ OUT

BR3

BR2

BR1

GND

K2 K1

(1)

(2)

(3)

(4)

(5)

Connection internal contactor monitoring – series circuit

() terminal designation of connector

Information

The internal 24 V power supply is only provided for the inputs of the ZAdynpro. Switching consumers with this voltage is not permitted!

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5.19 Brakes

5.19.1 Brake release monitoring (X-BR)

•

The brake release monitoring serves as monitoring for redundancy and the operation status of the brakes.

•

It is recommended that the brake release monitoring be connected to the ZAdynpro for optimum starting and stopping.

Information

When20the lock function is activated, the brake release monitor meets the self-monitoring requirements according to EN 81-20 Chapter 5.6.6.2 for protection devices for the cabin moving upwards against overspeeding and Chapter 5.6.7.3 as a protection device against unintended cabin movement.

Name: Brake release monitoring Symbol: X-BR Line cross-section: max. 1,5 mm² Type of cable: Not shielded Cable lengths: Max. 25 m Connection type: Screw terminals Technical data: Monitoring voltage +24 VDC

Contact type Normally open contact (NO) or nor-

mally closed contact (NC) Number of inputs 4 Clamping range max. 1.5 mm

Current consumption at 24 V Typ. 10 mA -20%

Parametrisation: The contactor monitoring can be activated/deactivated in the menu Monitor-

ing.

Mon it ori ng

" BR 1*NC

" 3*N C

Bra ke c on trol (BR1 .. BR4 )

The lock function of the ZAdynpro is engaged by activating the LOCKBR=On parameter in the menu Monitors.

Mon it ori ng

" LOCK BR Of f

" On

Loc k in ve rter

Activation of the parameter ensures that the ZAdynpro locks upon detection of a faulty brake circuit.

The ZAdynpro lock can only be released by setting the Monitors/UNLOCK =

On parameter.

Connection:

X-BR

+24V_ OUT

BR3

BR2

BR1

GND

(1)

(2)

(3)

(4)

(5)

Connection of brake release monitor with micro switches

1 Monitoring contacts () terminal designation of connector

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ZAdynpro

X-BR

+24V_ OUT

I10

I11

I12

GND

(1)

(2)

(3)

(4)

(5)

Brake release monitoring connection with inductive proximity switches

1 Lift drive 0 terminal designation of connector

Information

The internal 24 V power supply is only provided for the inputs of the ZAdynpro. Switching consumers with this voltage is not permitted!

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5.20 ZAdynpro circuit suggestion

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6 Operation and parameterising

6.1 Options for control

To operate and conﬁgure the ZAdynpro, the following control options are available:

•

ZApadpro control terminal

•

Remote control via ZAmon software

•

Remote control via the elevator controller display

6.1.1 ZApadpro control terminal

The ZApadpro is a control module independent of the ZAdynpro. Remote control of the ZAdynpro is possible when a longer connection line is used.

6.1.1.1 Mounting / Fastening

ZApadpro on the front

ZApadpro on the right-hand side

6.1.1.2 Connection

The RJ-45 socket of the control terminal and of the ZAdynpro (X-PAD) are used for connection.

Connection cable

Line cross-section: >= AWG26 Type of cable: CAT5 network cable, 8-core Cable lengths: Max. 50 m Connection type: both sides RJ-45 plug, 8-pole

Connection of the ZApadpro on the ZAdynpro

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Operation and

parameterising

6.2 Menu navigation

6.2.1 ZApadpro and ZAmon control interface

ZApadpro and ZAmon control interface

1 Display 2 i key 3 Enter key 4 Arrow UP key 5 Arrow DOWN key 6 ESC key

6.2.2 Control key functions

•

back to menu selection

•

Back to parameter selection

•

Negation of yes-no queries

•

Cancel

•

Conﬁrming menu selection

•

Conﬁrming parameter values

•

Conﬁrming parameter values

•

Afﬁrmation of yes-no queries

•

Menu selection

•

Parameter selection

•

Increasing parameter values

•

Menu selection

•

Parameter selection

•

Reducing parameter values

•

Show / exit INFO menu

•

Display of current operational states

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6.2.3 Menu and parameter navigation

Main page

ZIE HL -AB EG G SE

ZAd yn pro

SN: 0 92 295 87 /00 02

Pho ne : + 49 7 940 16 308

- Actuate with any key

Menu section

ZAd yn pro

->S ta rtu p

Sta ti stics

Mem or y car d

- Select required menu with the and keys

- Conﬁrm menu selection with the

key

Parameter section

Sta rt up

USR _L EV Ba si c

->M OT _TY P SM 250

n 9 6 rp m

- Select required parameter with the and keys

- Conﬁrm parameter selection with the

key

Changing parameter

Sta rt up

" MOT_ TYP SM2 25

" SM2 50

Mot or typ e

- Select/enter parameter value with the and keys

- Conﬁrm value with the key

6.2.4 The different operating levels

The ﬁrmware of the ZAdynpro is divided into two control levels:

Basic Level

•

Three menus are available here: Startup, Statistics and Memory card.

•

Starting up takes place exclusively in the Startup menu.

Advanced Level

•

In the advanced level, all parameters are displayed. The parameters are described in the chapter "Parameter list".

•

Depending on the parameterisation, unneeded parameters are hidden automatically to give a better overview.

•

You can switch between Basic-Level and Advanced-Level by a long press of the key.

•

The level which is active after the controller start can be set by the parameter LCD & Password/USR_LEV.

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Operation and

parameterising

6.2.5 Meaning of the arrows appearing in the display:

Mo t o r-T y p ens c h i ld

Encod e r & BC Anlag e -date n Steue r u n g

Selecting a menus in the menu level

Motor-Typen s c h i l d

n 128 r p m

à f 1 8 . 0 H z

I 40 . 4 A

Selecting changeable parameters in the menu

Anlag e -Date n

MOD_n* M i t D . . i 2 n* 9 4 r p m __D 0 . 2 4 0 m

Selected parameter can be modiﬁed, but is blocked at the moment. The block can be implemented by assigning a password or functionally (dependent on another parameter)

Start

T_ 2 1 . 0 s T2 _real 0. 8 s T_ 3 0 . 1 s

Value / function of a parameters is only displayed for informational purposes and cannot be modiﬁed.

S e r i al- N o-- - - - -- - -

ZAdynpro 013

SN:061282 3 8 /0001

3 .17 -1037

Zahl

Current position (page number) in the INFO-menue

MM C - R eco r d er

□

REC_ M O D On REC_ C F G 0 REC_ N U M 0

The recorder for recording measurements on the memory card is activ

Start E R R

T_2 1 . 0 s T2_real 0.8 s T_3 0 . 1 s

ERR

ZAdynpro fault The ZAdynpro must be deactivated

6.3 Entering numerical values

Entering numerical parameter values can be done in two different ways:

6.3.1 Continuous change of a parameter value

After selecting the parameter, the parameter value can be set by continuously changing the numerical value using the & key.

Short keypress: Number is incremented/decremented by 1 Long push on the key: Number automatically increases/decreases until the key is released.

Enc od er & BC

" ENC_ INC 102 4 I

" 203 6

Enc od er r eso lu tion

6.3.2 Changing individual digits

When changing a parameter by a large value, it is possible to change the individual digits separately

After selecting the parameter, use

to the select the desired digit and change from 0…9 with the &

key

The selected digit is marked with an arrow.

Enc od er & BC

" ENC_ INC 102 4 ^

" 203 6

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7 Start-up

7.1 General

Danger!

Defective connections can cause the motor to start unexpectedly or lead to uncontrolled motor movements. Reversed connections cause the motor to rotate in the wrong direction. That can cause serious machine damage.

CAUTION!

Caution!

Incorrectly wired connections can destroy the electrical/electronic components. Electrostatic discharges can be hazardous to the electronic components and lead to errors in the software.

You must comply with the following points to prevent machine damage or life-threatening injuries when commissioning the machine:

•

Only suitably qualiﬁed personnel are to be entrusted with the commissioning of the device. They must comply with the safety instructions.

•

Before starting work, make sure all tools and external parts have been removed from the machine.

•

Activate all safeguards and the emergency-off switches before commissioning.

•

Make sure no unauthorized persons are in the machine working area and that no other persons can be endangered when the installation is started up.

•

inspect the electrical connections before the ﬁrst start

•

Pay special attention to the protective measures (e.g. grounding, ...) for the electrostatically endangered components.

•

Also read the chapter "General Safety Instructions".

7.2 Conﬁguring the ZAdynpro

Select Startup menu

ZAd yn pro

->S ta rtu p

Sta ti stics

Mem or y car d

elect parameter LCD Choose language The languages German and English are integrated as

standard. A third language can be loaded with the memory card.

Sta rt -up

" LCD Deut sc h

" Eng li sh

Spr ac he - Lan guage

Select parameter USR_LEV The level which is active after the controller start can be set with

the parameter USR_LEV.

Sta rt -up

" USR_ LEV Bas ic

" Adv an ced

Use r le ve l

Select parameter MOT_TYP Enter the operated motor type

Sta rt -up

" MOT_ TYP SM 2 00

" SM 20 0

Mot or

Select parameter n Enter the motor's rated speed

Sta rt -up

" n 72 rpm

" 72

Rat ed s pe ed

Select parameter f Enter the motor's rated frequency

Sta rt up

" f 18. 0 Hz

" 18. 0

Nom in al f reque ncy

Select parameter I Enter the motor's rated current

Sta rt up

" I 13. 7 A

" 13. 7

Nom in al c urren t

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Start-up

Select parameter U Enter the motor's rated voltage

Sta rt up

" U 360 V

" 360

Nom in al v oltag e

Select parameter P Enter the motor's rated power

Sta rt up

" P 5.5 kW

" 5.5

Nom in al P ower

10.

Select parameter cos phi Enter power factor of the motor

Possible only for asynchronous motors

Sta rt -up

" cos p hi 0.7 5

" 0.7 5

Pow er f ac tor

11.

Select parameter TYP Choose connection type of the motor

Sta rt up

" TYP star

" tri an gle

Con ne cti on typ e

12.

Select parameter ENC_TYP Enter the type of encoder used

Sta rt -up

" ENC_ TYP EnD at /SS I

" EnD at /SS I

Enc od er t ype

13.

Select parameter ENC_INC Enter the encoder resolution

Sta rt -up

" ENC_ INC 204 8 IN C

" 204 8

Enc od er r esolu tion

14.

Select parameter BC_TYP Enter the used brake resistor or brake chopper

Sta rt -up

" BC_T YP BR 11

" BR1 1

BR/ BC t yp e

15.

Select parameter V* Enter the installation rated speed

Sta rt -up

" V* 1.00 m/ s

" 1.0 0

Nom in al s peed

16.

Select parameter __D Enter the diameter of the traction sheave

Sta rt up

" __D 0.31 5 m

" 0.4 00

Dia m. t ra c. s heave

17.

Select parameter __is Enter the installation's type of suspension

Sta rt -up

" __is 1:1

" 1:1

Sus pe nsi on

18.

Select parameter __i1 Input of i1 of the gearbox ratio i1:i2

Possible only for asynchronous motors

Sta rt -up

" __i1 23.00

" 23. 00

Gea rb ox i 1:i2

19.

Select parameter __i2 Input of i2 of the gearbox ratio i1:i2

Possible only for asynchronous motors

Sta rt -up

" __i2 1

" 1

Gea rb ox i 1:i2

20.

Select parameter Q Enter the elevator installation's rated load

Sta rt -up

" Q 600 kg

" 600

Nom in al l oad

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21.

Select parameter CONFIG Conﬁguration of the digital inputs according to the used control

system and type of communication

Sta rt -up

" CONF IG 01 : ZA_I O

" 01: Z A_IO

Con ﬁg ura ti on

22.

Select parameter MO_DR Changing the rotating direction of the motor It must be observed the with triggering the input RV1 the cabin

drives upwards

Sta rt -up

" MO_D R Left

" Lef t

Mot or r ot ation dir ec tio n

23.

Select parameter BR Deﬁnition of the brake monitoring

Sta rt -up

" BR Off

" 3*N O

Bra ke m on itor

24.

Select parameter P1P2 Motor temperature monitoring

Sta rt -up

" P1P2 Off

" PTC

Mot or t em p. m onito r

25.

Select parameter K_START Ampliﬁcation at start (see chapter "List of parameters/menu

start-up")

Sta rt -up

" K_ST ART 1.0

" 1.0

Con tr ol v ers. at st art

26.

Select parameter SPD_KP Multiplication factor to modify the calculated basic ampliﬁcation

SPD_C

Sta rt -up

" SPD_ KP 1. 00

" 1.0 0

Con tr oll er bas ic g ai n

7.3 Testing the “Safe Torque Off function (STO)”

In the course of start-up, the "Safe Torque Off (STO)" function must be tested as a safety function test. Proceed as follows:

Test step Result

Check the state of the two inputs STO_A and STO_B at standstill of the drive (no travel signals).

In the Info menu/Start/Stop, the STO_A and STO_B inputs must be marked as inactive by a small dot. A large dot must be visible next to the DIAG display.

Trigger application of a travel command, e.g. by brieﬂy pressing the Recover UP or DOWN button.

In the Info menu/Start/Stop, the STO_A and STO_B inputs must be marked as active by a large dot. A large dot must be visible next to the DIAG display.

Attention: As soon as the large dots are visible at STO_A and STO_B, remove the travel command.

At standstill of the drive (no travel signals), bridge the normally open contact of the relay for triggering the STO_A signal so that the STO_A input is activated.

In the Info menu/Start/Stop, the STO_A input must initially be marked as active by a large dot. A large dot must be visible next to the DIAG display. After a time of approx. 1 second, the displays for STO_A and DIAG change from a large dot to a small dot (all displays marked as inactive).

The ZAdynpro triggers the "STO diagnostic" error (error 960).

Then remove the bridge at the relay contact again. Then reset the error by switching the line voltage

off/on.

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Start-up

Test step Result

At standstill of the drive (no travel signals), bridge the normally open contact of the relay for triggering the STO_B signal so that the STO_B input is activated.

In the Info menu/Start/Stop, the STO_B input must initially be marked as active by a large dot. A large dot must be visible next to the DIAG display. After a time of approx. 1 second, the displays for STO_B and DIAG change from a large dot to a small dot (all displays marked as inactive).

The ZAdynpro triggers the "STO diagnostic" error (error 960).

Then remove the bridge at the relay contact again. Then reset the error by switching the line voltage

off/on.

At standstill of the drive (no travel signals), bridge both normally open contacts of the relay for triggering the STO_A/STO_B signals so that both inputs are activated.

The ZAdynpro triggers the "STO: Travel signal missing" error (error 534) after the time speciﬁed by the T_SDLY parameter.

Then remove the bridge at the relay contacts again.

The test of the STO safety function should be repeated at regular intervals (e.g. annually during routine inspections).

7.4 Setting the switch-off points

7.4.1 Interrupt points for the travel speeds V_3 and V_2

The deceleration paths after V_1 or after standstill (in DCP2 and DCP4 protocol) can be read directly in the Info menu/page 03.

Dis t. - - - - - - - - - -

sa: 0 .0 0 s 21 : 0 .5 2m

sr: ^0 .00 s 31 : 1 .4 5m

s1: 0 s d: 0.52 m

s31: Display of calculated deceleration path V_3 →

V_1 s30: Display of calculated deceleration path V_3 → Standstill s21: Display of calculated deceleration path V_2 → V_1 s20: Display of calculated deceleration path V_2 → Standstill

7.4.2 Cut-off points for travel speed V_1

To prevent the ﬂush alignments from being travelled over, the switch-off points of V_1 must be set depending on the deceleration A_NEG at between 2 and 5 cm before the ﬂush alignment.

7.5 Carrying out the ﬁrst test run

Caution!

Operating synchronous motors without encoder offset can cause uncontrolled motor movements

•

The ﬁrst trip must be carried out with the return control or as an inspection trip.

•

If this trip can be carried out without any problems and without any fault messages, a normal trip can be made as the next step.

•

If fault messages appear, an error list is available in the “Diagnose” chapter together with the corresponding error causes

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7.6 Optimisation of the startup and drive behaviour

Turning away when starting up

Turning away when starting up is indicated by uncontrolled movement of the driving disc. The reason for this is insufﬁcient ampliﬁcation of the RPM controller at the time when the brake opens.

RPM controller

The SPD_KP (ampliﬁcation) parameter can be used to optimise the setting of the RPM controller acting during travel.

Select parameter Startup/SPD_KP Multiplication factor to modify the calculated basic ampliﬁcation

SPD_C

Sta rt up

" SPD_ KP 1. 00

" 0.9 5

RPM con tr oller bas ic

gai n

Increase of the parameter Startup/SPD_KP until the motor either no longer turns away or causes noises/vibrations when starting up.

Sta rt -up

" SPD_ KP 1. 00

" 1.0 0

Con tr oll er bas ic g ai n

If the motor causes noises/vibrations when starting up, decrease the parameter Startup/SPD_KP until the motor no longer causes any noises/vibrations.

Sta rt -up

" SPD_ KP 1. 00

" 1.0 0

Con tr oll er bas ic g ai n

If the motor turns away when starting up despite optimum setting of the basic gain (parameter Control/SPD_KP), this can be optimised by increasing the parameter Startup/K_START.

CAUTION!

Caution! Before the parameter Start/K_START is increased, it must be ensured that the basic gain ( Controller/SPD_KP) is optimally set!

Select parameter "SPD_KP" Start gain Multiplication factor for the parameter Controller/SPD_KPor

charge controller boost (depending on start-up mode)

Sta rt -up

" K_ST ART 1.0

" 3.0

Sta rt g ai n

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Start-up

8 "Safe Torque Off (STO)" function

8.1 General

•

The "Safe torque off (STO) function in the ZAdynpro product series corresponds to the "Safe torque off (STO)" stop function in accordance with DIN EN 61800-5-2.

•

Activation of this function ensures that the ZAdynpro cannot supply any energy to the motor which can cause a torque.

•

The STO function allows the contactors that are usually installed between ZAdynpro and motor in lifts to be omitted. The requirements in accordance with EN 81-20 section 5.9.2.5.4 d) or section

5.9.3.4.2 d) are fulﬁlled.

•

The STO function must be taken into consideration in an application-speciﬁc risk analysis by the company responsible for the start-up. This company is also responsible for considering other valid safety regulations as well as the deﬁnition of the requirements for the component which control the STO function in compliance with standards.

Danger

There is no active braking when the STO function is activated. The drive stops gradually. This must be taken into consideration in applications in which there might be a hazard (e.g. by vertical loads). Active braking must be implemented by additional measures (e.g. by a mechanical motor brake).

8.2 Safety concept

•

The24devices of the ZAdynpro series have two safety-related inputs (two-channel structure). The drive can only generate a torque when a V switching signal is applied to both of these inputs. When the two 24V switching signals are switched off, the STO function is activated and the activation of the switching transistors (IGBTs) is safely prevented.

•

An internal diagnostic unit constantly compares the status of the two switch-off channels (STO_A and STO_B). If there is an error (unequal activation or an internal hardware defect), the internal diagnostic unit triggers switch-off of the drive.

•

Both inputs must be activated via two separate relays whose control voltage is supplied at the end of the electrical safety chain (see Chapter "Safe torque off (STO) function/Principle circuit diagram").

Information

In the version according to the principle circuit diagram, monitoring of the two relays K1/K2 by the lift control system is not necessary in order to meet the requirements of EN 81-20. The requirements are met by the internal diagnostic unit.

•

If the contacts are switched differently (e.g. one of the two relays does not open), this will be detected at the STO inputs by the different signals. In this case the internal diagnostic unit will turn off safely after a max. 1600 ms. In this case, a reset is only possible by switching the device off and on again.

•

The status of the STO function can be queried optionally (not safety-related) via the digital output "STO-Info".

Danger

The connected motor is not separated from the ZAdynpro by activation of the STO function. Therefore, you must disconnect the ZAdynpro from the supply voltage in order to perform work on the wiring or the motor. You must waitat least Allow 3 minutes for discharging the intermediate circuit capacitors. The safe isolation from the supply must be checked using a two-pole voltage detector.

Danger

If the drive is enabled again after being disabled by the STO function, the drive can restart automatically. If this is not admissible for the application, this must be implemented by external measures (restart e.g. only after conﬁrmation).

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8.3 Principle circuit diagram

(1)

STO_B

(2)

STO_A

GND_

STO

(4)

(3)

GND

+24V_ STO

(6)

(5)

X-STO

O51 O54

(9) (10)

24V I1

X-OUT

STO-Info

ZAdynpro

Principle circuit diagram "Safe Torque Off (STO)" function

1 Electrical safety chain 2 Modulation 3 Protected routing or design with two separate jacketed cables (see chapter "STO interface (X-STO)") 4 Digital inputs control

1) Information only, not safety-related

8.4 Electrical connection

The connection is made via the interface X-STO on the ZAdynpro (see chapter "Electrical installation / STO interface (X-STO))".

8.5 Notes for operation

•

The two STO inputs must be switched simultaneously by separate relays with every travel (twochannel activation). Removal of one of the two STO_A or STO_B input signals already leads to switching off of the output stage.

•

When switching the STO input signals STO_A / STO_B, a time offset of max. 120 ms is tolerated between the signals. With a greater offset the ZAdynpro ﬁrst triggers the error "STO: fault" (error

533). This gives the elevator control system the option of aborting travel.

•

If the actuation fault persists, safe switch-off is effected after a further min. 190 ms and max. 1,480 ms (typically 630 ms) by the internal diagnostics (error 960 "STO: diagnostics").

•

An error detected by the internal diagnostic (unequal activation or internal hardware defect) leads to a locked error state. The error can only be reset after switching the line voltage off/on.

STO_A STO_B

< 120 ms

STO_Info ST

X-STO

X-OUT

Correct activation STO

STO_A safety-related input STO_A STO_B safety-related input STO_B STO_Info inputs STO_A / STO_B active – enable output stage ST fault

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"Safe Torque Oﬀ

(STO)" function

STO_A STO_B

STO_Info ST

X-STO

X-OUT

120 ms 190 ms < T < 1480 ms

Faulty activation STO

1 Error "STO: Fault” 2 Error "STO: Diagnostic"

The following times must be kept in operation for sufﬁcient test coverage by the diagnostics.

•

Activation STO (switch-off of STO_A and STO_B) at least once an hour for at least 1,600 ms.

The correct activation of the STO inputs is monitored additionally (not safety-related) by the ZAdynpro for every journey:

•

If the safe torque off is not cancelled (signals STO_A, STO_B remain LOW) at the beginning of travel after expiry of the time speciﬁed by the T_SDLY parameter (Monitors menu), the error "STO: Remains" (error 530) is triggered.

•

If no safe torque off takes place (signals STO_A, STO_B remain HIGH) at the end of travel after expiry of the time speciﬁed by the T_SDLY parameter (Monitors menu), the error "STO: Missing" (error 532) is triggered

•

If the safe torque off is cancelled (signals STO_A, STO_B become HIGH) at a standstill (no travel signals applied) and no travel signal is applied after the time speciﬁed by the T_SDLY parameter ( Monitors menu), the error "STO: Travel signal missing" (error 534) is triggered.

•

If the STO input signals are switched off during travel, the error “STO: Interruption” (error 531) is triggered after 200 ms.

During ﬁrst-time start-up and the recurring tests, the function "Safe torque off (STO)" must be tested (see chapter "Start-up/testing the safety function "Safe torque off (STO)"")

8.6 Notes on use of motors

Danger

A brief aligning torque is possible in the event of an error. The motor can turn in the event of an error (defect of two or more power semiconductors) by a maximum angle φ = 360°/number of poles.

•

If there is a random component error on two or more circuit breakers of the inverter, there may be a brief alignment movement by a few degrees with permanently excited synchronous machines even when the STO function is activated. A permanent ﬁeld of rotation cannot be generated. The effect of the aligning torque is described below.

•

The maximum possible cabin movements allowed by the alignment torque can be calculated with the following formula:

Cabin movement [mm] = 3.142 x

driving disk diameter [mm]

Number of poles x suspension

Examples for possible cabin movements depending on the motor, the driving disk diameter and the suspension can be found in the following table.

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Examples for max. cabin movement in mm with ZAtop (20-pole)

Ø driving disk 160 mm 210 mm 240 mm 320 mm 400 mm 450 mm 500 mm 520 mm 600 mm Suspension 1:1 2:1 4:1 1:1 2:1 4:1 1:1 2:1 4:1 1:1 2:1 4:1 1:1 2:1 4:1 1:1 2:1 4:1 1:1 2:1 4:1 1:1 2:1 4:1 1:1 2:1 4:1

Cabin movement [mm]

26 13 7 33 17 9 38 19 10 51 26 13 63 32 16 71 36 18 79 40 20 82 41 21 95 48 24

Examples for max. cabin movement in mm with ZAsyn (30-pin)

Ø driving disk - - - 320 mm 400 mm 480 mm 520 mm 600 mm 680 mm Suspension - - - - - - - - - 1:1 2:1 4:1 1:1 2:1 4:1 1:1 2:1 4:1 1:1 2:1 4:1 1:1 2:1 4:1 1:1 2:1 4:1

Cabin movement [mm]

- - - - - - - - - 34 17 9 42 21 11 51 26 13 55 28 14 63 32 16 72 36 18

The cabin movement must be taken into consideration in a risk analysis of the complete system.

8.7 Deactivation of the STO function

Danger

There is no safety-related switch-off of the output stage when the STO function is deactivated. Safety switch-off in accordance with EN 81 must then be implemented by other measures (e.g. by motor contactors), (refer to chapter "Electrical installation/Motor contactors (optional)".

8.8 Testing the "Safe Torque Off (STO)" safety function

In the course of start-up, the "Safe Torque Off (STO)" function must be tested as a safety function test (see chapter "Start-up/Testing the Safe Torque Off (STO) Function".

8.9 Technical data

Safety characteristics

Safety function Safe torque off (STO) according to DIN EN 61800-5-2 Protection rating SIL 3 according to DIN EN 61800-5-2

Category 4, PL e according to DIN EN ISO 13849-1

Meets the requirements according to DIN EN 81-20, section

5.9.2.5.4 d) or section 5.9.3.4.2 d)

Probability of one dangerous failure per hour (PFH)

3.11E-10 per hour

Mean time to dangerous failure of each channel (MTTFd)

410 years

Diagnostic coverage (DC) high Switch-off time (duration from switching off the

input signals to blocking the output stage)

< 50 ms

Minimum request rate for the STO function Once an hour for at least 1,600 ms Life cycle 20 years, then the device must be replaced by a new one max. permissible time delay between the sig-

nals STO_A / STO_B

max. 120 ms (on exceeding this, ZAdynpro outputs an error message, see

chapter "Safe Torque Off (STO) Function / Notes on Operation")

TÜV Rheinland conducted type examination and certiﬁcation for this. Copies of the test certiﬁcates

can be requested from Ziehl-Abegg.

assuming maximum device load for the entire life cycle

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Enclosure

9 Enclosure

9.1 Technical data for ZAdynpro

ZAdynpro

011 013 017 023 032

ZAdynpro article number

352250 352251 352252 352253 352254

Electrical data

Mains connection voltage [V] 3~ 180 ... 440 absolut M

ains frequency [Hz] 50 / 60 (±1,5 Hz) Typ. motor output (400 V) [kW] 4.6 5.5 7.5 11 14 Duty cycle at rated current and clock frequency

8 kHz

[%]

Nominal current for 40% duty cycle and switching frequency 8 kHz ﬁxed

[A] 11 13 17 23 32

Nominal current for 40% switch-on duration and switching frequency 12 kHz ﬁx

[A] 9 11 15 20 27

Nominal current for 40% duty cycle and switching frequency 16 kHz ﬁx

[A] 8 10 13 17 23

Max. operating current (for max. 10 s) [A] 20 24 31 42 58 Power loss at nominal current, switching fre-

quency 8 kHz and 40% duty cycle

[W] 137 150 186 230 295

Power loss at nominal current, switching frequency 16 kHz and 40% duty cycle

[W] 221 239 296 350 432

Power losses during standstill [W] 24 25 26 27 27 Power loss in standby [W] ≤ 3.0 W ≤ 6.0 W Switching frequency [kHz] 4 ... 16 Motor frequency [Hz] max. 200 Max. terminal cross-section line/motor/brake

chopper/brake resistor

[mm2]

Ambient conditions

The user must ensure that the speciﬁed ambient conditions are observed.

Protection rating (as per DIN EN 60529)

IP20

mbient temperature for operation [°C] 0 ... 55, from 40 °C power reduction by1.66% per 1 k temperature

increase Relative humidity [%] 90 / condensation prohibited Installation height [m über

NN]

bis 2000, ab 1000 m Leistungsreduzierung um 1% pro 100 m

Storage and shipping temperature [°C] -20 to +60 Degree of soiling (in acc. with DIN EN 61800-5-

hysical data

Weight ZAdynpro [kg] 4.5 4.5 4.6 6.0 6.1 Dimensions h x w x d [mm] 290 x 150 x 195 390 x 151 x 195

with a variable switching frequency (power component/M_PWM=AUTO menu), there is no reduction in power

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9.2 EC/EU declaration of conformity - Translation -

(english)

A-KON16_06-GB

1741 Index 003

Manufacturer:ZIEHL-ABEGG SE

Heinz-Ziehl-Straße 74653 Künzelsau Germany

The manufacturer shall bear sole responsibility for issuing this EC/EU declaration of conformity.

Product description: Control devices ZAdyn/ZETADYN for elevator machines

Frequency inverters with a safe torque off (STO) function according to the Machinery directive 2006/42/EC, Annex IV, Nr. 21.

Type: ZAdyn4CA...

ZAdyn4CS... ZETADYN 4CA... ZETADYN 4CS... ZAdynpro...

(The type details contain further additions concerni

ng the version, e.g. ZAdyn4-

CA 018 HY)

Serial number from

30284129/0001

The above mentioned products of this declaration fulﬁl all relevant provisions of the following Directives of the Union:

Machinery directive 2006/42/EC

EMC Directive 2014/30/EU

Because of the accordance with the Machinery directive, the protection targets of the Low voltage directive 2014/35/EU are also fulﬁlled.

The following harmonised standards have been used:

EN 61800-5-1:2007 Adjustable speed electrical power drive systems - Part 5-1:

Safety requirements Electrical, thermal and energy

IEC 61800-5-2:2016 Adjustable speed electrical power drive systems – Part 5-2:

Safety requirements – Functional

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Enclosure

EN 62061:2005 + A1:2013

Safety of machinery Functional safety of safety-related electrical, electronic and programmable electronic control systems

EN ISO 13849-1:2008 + AC:2009

Safety of machinery Safety-related parts of control systems Part 1: General principles for design

EN ISO 13849-2:2012 Safety of machinery -

Safety-related parts of control systems Part 2: Validation

EN 61800-3:2004 + A1:2012

Adjustable speed electrical power drive systems Part 3: EMC requirements and speciﬁc test methods

EN 12015:2014 Electromagnetic compatibility-

Productfamily standard for lifts, escalators and moving walks - Emission

EN 12016:2013 Electromagnetic compatibility-

Productfamily standard for lifts, escalators and moving walks - Immunity

The EG type-examination procedures referred to in the enclosure IX of the Machinery directive 2006/42/EC was carried out by TÜV Rheinland and certiﬁed by the type-examination certiﬁcate 01/205/5288.01/17

The identiﬁcation number / address of the notiﬁed body is:

NB 0035 TÜV Rheinland Industrie Service GmbH Am Grauen Stein 51105 Köln Germany

This declaration relates exclusively to the product in the state in which it was placed on the market, and excludes components which are added and/or operations carried out subsequently by the ﬁnal user.

The authorised representative for the assembly of the technical ﬁle is: Mr. Roland Hoppenstedt (see above for address).

Kün

zelsau, 10.10.2017

(location, date of issue)

ZIEHL-ABEGG SE Werner Bundscherer Director Drive Division (name, function)

ZIEHL-ABEGG SE Roland Hoppenstedt Technical Director Drive Division (name, function)

(Signature) (signature)

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9.3 Adjustment card

"Motor name plate" menu

Control system menu

Start menu

MOT_TYP

CONFIG

M_START

MO_DR

K_START

CTRL

T_0

f_I01

T_1

f_I02

T_2

f_I03

T_3

f_I04

V_T3

TYP

f_I05

BRK_DMP

cos phi

f_I06

M_Max

f_I07

Acceleration menu

f_I08

A_POS

Encoder & BC menu

f_XBR1

R_POS1

ENC_TYP

f_XBR2

R_POS2

ENC_INC

f_XBR3

BC_TYP

f_XBR4

Travelling menu

f_O1

V_1

Installation menu

f_O2

V_2

f_O3

V_3

MOD_n*

f_O4

V_Z

V_G1

V_4

__D

V_G2

V_5

__iS

V_G3

V_6

__i1

SIM_V1

V_7

__i2

S_B_OFF

Deceleration menu

Monitoring menu

A_NEG

MOD_ST

R_NEG1

STO

R_NEG2

The parameter is only visible if

MOT_TYP=ASM is selected.

S_DI3

S_DI2

LOCKBR

S_DI1

UNLOCK

S_ABH P1P2 T_ENC

Stop menu

T_SDLY

T_4 I_MAX

T_5 T_I_MAX

T_5a APC

T_5b MASK1

T_6 MASK2 MASK3

Controller

MASK4

SPD_KP MASK5

SPD_TI

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Enclosure

9.4 Type designation

ZAdynpro

xxx

Model range

Rated current

011 11 A 013 13 A 017 17 A

023 23 A 032 32 A

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9.5 Certiﬁcates

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9.6 Index

dvanced Level 37

away when starting up is 43

Basic Level 37 Binary travelling speed de-

fault 22 Brake release monitoring 32 Brake resistor 18 Brake-Resistor connection 18 Brakes 32

CAN interface 23 Certiﬁcates 3, 53 Commissioning 6, 39 Connection of asynchronous

motor rotary encoder 26 contactor monitoring 31 Copyright 5

Digital inputs 20 Digital outputs (X-OUT1, X-

OUT2) 22 Dimensional drawings 11 due diligence 6

EMC-compatible installation 12 Exclusion of liability 4 External 24 V voltage supply 28

Hazards 6

installation 10 Interrupt points 42 interventions 6

Mains connection 16 maintenance 9 Menu and parameter navi-

gation 37 Menu navigation 36 Minimum distances 11 Monitoring of the motor con-

tactors (X-BR) 31 Motor connection 19 Motor contactors 30-31

Name plate 9

operate and conﬁgure 35 operating levels 37

Pictographs 5 Product safety 6 Protective ground connection 16

Residual current operated

device (RCCB) 17

Rotary encoder connection

for synchronous motors 27

Rotary encoder simulation 28

Safety instructions 5 Service 9 Standby input (X-SBY) 29 STO 41, 44 STO interface (X-STO) 24 Symbols description 4

Target group 4 Technical data for ZAdynpro 48 Terminal positions 15 terminating resistor 23 Transport 9 Type designation 52

wiring 23

ZAdynpro circuit suggestion 34

Customer Service

phone +49 7940 16-308 fax +49 7940 16-249 drives-service@ziehl-abegg.com

Headquarters

ZIEHL-ABEGG SE Heinz-Ziehl-Strasse · 74653 Künzelsau Germany phone +49 7940 16-0 · fax +49 7940 16-249

drives@ziehl-abegg.de www.ziehl-abegg.com

ZIEHL-ABEGG ZA dynpro Original Operating Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual