ZIEHL-ABEGG ZAdyn4CA 025 HY, ZAdyn4CA 050 HY, ZAdyn4CA 018 HY, ZAdyn4CA 040 HY, ZAdyn4CA 063 HY Quick Start Manual
...
ZA dyn4CA HY
Frequency inverter for hydraulic elevators
Quick Start Guide
Store for future use!
Additional information to the operating
instructions of the ZAdyn4C (R-TBA12_01-GB)
R-TBA16_01-GB 1845 Index 003 Part.-No. 00163456-GB
Content
1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.3 Minimum floor distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 Adjusting the valve block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2.1 Bucher LRV-1: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2.2 Blain EV 100: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2.3 Algi AZSTB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1 Mains connection (X1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1.1 Network form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1.2 Cable cross section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1.3 Mains fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1.4 Type of cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1.5 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2 Motor connection (X3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2.1 Cable cross section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2.2 Type of cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2.3 Cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2.4 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2.5 Pump drive wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.3 Motor temperature monitoring (X-MT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.4 STO interface (X-STO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.5 DCP-interface (X-DCP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.6 Circuit suggestion, ZAdyn4CA HY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.1 Prerequisites for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.2 Switching on the ZAdyn4CA HY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.3 Parameterisation of the ZAdyn4CA HY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.4 Tuning function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.5 Optimization of parameter values to improve travel characteristics . . . . . . . . . . . . . . . 17
6.6 Travelling in the inspection run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.7 Reset to delivery state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7 Parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8 Error diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9.1.1 ZAdyn4CA 018-040 HY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9.1.2 ZAdyn4CA 050-105 HY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9.2 Type designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
9.3 Part no. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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9.4 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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1 General notes
Compliance with the following instructions is mandatory to ensure the functionality and safety of the
product. If the following instructions given especially but not limited for general safety, transport,
storage, mounting, operating conditions, start-up, maintenance, repair, cleaning and disposal / recycling are not observed, the product may not operate safely and may cause a hazard to the life and
limb of users and third parties.
Deviations from the following requirements may therefore lead both to the loss of the statutory material
defect liability rights and to the liability of the buyer for the product that has become unsafe due to the
deviation from the specifications.
1.1 Validity
This instruction manual applies to:
Frequency inverter from the series: ZAdyn4CA HY
from software version 4.53
1.2 Structure of the operating instructions
These operating instructions are intended to be a short guide with additional information. They
are only valid in conjunction with the following operating instructions:
•
R-TBA12_01 (ZAdyn4C)
Before installation and start-up, read this manual carefully to ensure correct use!
1.3 Exclusion of liability
Concurrence between the contents of these operating instructions and the described hardware and
software in the device has been examined.
It is still possible that non-compliances exist; no guarantee is assumed for complete conformity. The
contents of this manual are put through periodic reviews. Necessary modifications are incorporated
into the next version.
ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a
consequence of unauthorized repairs or modifications.
2 Safety instructions
The
Safety informations,described in chapter 2 of theoperating instructions R-TBA12_01 has to be
followed!
3 Product overview
3.1 Application
The ZAdyn4CA HY is a field-orientated Frequency inverter for speed control of three-phase asynchronous motors in hydraulic lift systems.
The ZAdyn4CA HY is designed for the modernisation of existing hydraulic systems.
The ZAdyn4CA HY is equipped with a microprocessor control. The use of IGBT modules and pulse
width modulation with variable switching frequency enables low-noise operation of the motor. The
user interface, interfaces and software adapted specially to lift technology enable easy installation and
start-up of the machine.
3.2 Functional description
The device was designed to modernise hydraulic systems. The soft starter is replaced by the
ZAdyn4CA HY. Thus, the ZAdyn4CA HY is only used for lifting. Lowering is still done by means of the
lowering valve of the valve block. The ZAdyn4CA HY is connected to the elevator control system via
DCP4. For this purpose, the elevator control system must possess a shaft copying encoder. For lifting
operations, the elevator control system gives the ZAdyn4CA HY a travel command with target position
via DCP4 and at the same time completely opens all open valves on the valve block up to the end of
travel. The travel curve is completely controlled via the ZAdyn4CA HY. A brake resistor is not
necessary.
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3.3 Minimum floor distances
The cabin must reach the nominal speed at all travels. Triangular speed profile travels are not
possible. Therefore, the following minimum floor distances must be kept with:
Speed [m/s] min. floor distance [m]
0.3 0.94
0,4 1.26
0.5 1.73
0.6 2.03
0.7 2.39
0.8 2.83
1,0 3.67
Geschwindigkeit [m/s]
0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
min. Stockwerksabstand [m]
0,5
1,5
2,5
3,5
1
2
3
4
Diagram of speed - minimum floor distance
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4 Mechanical installation
4.1 General notes
Pay attention to the general notes in the chapter " Mechanical Installation" of the operating
instructions R-TBA12_01!
4.2 Adjusting the valve block
On the valve block, all adjusting screws which engage upwards in the acceleration curve must be set
to maximum acceleration. Set times which help start-up delay to the minimum.
In the following chapters there is a description of the settings to be made in the case of valve blocks
tested by ZIEHL-ABEGG.
4.2.1 Bucher LRV-1:
Bucher LRV-1
No modicications on the valve block are necessary. Keep the existing settings.
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4.2.2 Blain EV 100:
Valve block EV100 Blain, version 1
a Valve 3
b Valve 2
c Valve 5
d Valve 1
e Valve 4
Valve block EV100 Blain, version 2
a Valve 3
b Valve 2
c Valve 5
d Valve 1
e Valve 4
Make the settings according to the following table.
Valve Setting
Valve 1 closed
Valve 2 open
Valve 3 open
Valve 4 open
Valve 5 open
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4.2.3 Algi AZSTB
Algi AZSTB
1 Upward pressure or circulating pressure valve A
Screw in the upward pressure or circulating pressure valve A until it is flush with the lock nut.
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5 Electrical installation
You must comply with the safety instructions described in the chapter Electrical Installation of
the operating instructions R-TBA12_01!
5.1 Mains connection (X1)
Danger!
Before connecting to the mains, check whether the technical data on the rating plate of the ZAdyn4CA
HY correspond to the required connection values.
5.1.1 Network form
The line filter and ZAdyn4CA HY are designed for use in an earthed power supply system. Permissible
network forms are:
•
TN network
•
TT network
Information
The line filter and ZAdyn4CA HY are unsuitable for use in the IT network!
5.1.2 Cable cross section
The line cross-section must be specified dependent on the motor’s rated current and the ambient
conditions (e.g. temperature, wiring method) in accordance with DIN VDE 0100.
5.1.3 Mains fuse
The size of the mains fuse must reflect the cable cross-section used and the ambient conditions.
Use the following maximum fuse sizes, depending on the frame size of the ZAdyn4CA HY:
ZAdyn frame size Max. fuse for operating
class gG
4CA 018-HY 20 A
4CA 025-HY 25 A
4CA 032-HY 35 A
4CA 040-HY 40 A
4CA 050-HY 50 A
4CA 063-HY 63 A
4CA 080-HY 80 A
4CA 105-HY 100 A
5.1.4 Type of cable
•
Both rigid and flexible lines can be utilized. The use of wire-end sleeves is recommended for flexible
lines.
•
The mains line does not have to be shielded.
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5.1.5 Connection
The mains connection is designed with spring contact terminals. To avoid damage to the connection
terminals and to ensure a safe contact, a suitable screwdriver must be inserted into the terminals as
far as it will go to fully open them when connecting cables.
ZAdyn4CA HY
X1
L1
L2
L3
L3
L2
L1
PE
1
Mains connection, ZAdyn4CA HY
1 Mains 3~ 400V/PE/50Hz
5.2 Motor connection (X3)
5.2.1 Cable cross section
The line cross-section must be specified dependent on the motor´s current and the ambient conditions
(e.g. temperature, wiring method) in accordance with DIN VDE 0298-4.
5.2.2 Type of cable
Always use shielded cables for the motor connections! Both rigid and flexible lines can be installed.
The use of wire-end sleeves is recommended for flexible lines.
Rated voltage U0 / U: 450 / 750 VAC
5.2.3 Cable length
The maximum line length is 25 m. With a motor power line > 25 m compliance with DIN EN 12015
(electromagnetic compatibility – spurious emission and DIN EN 12016 (electromagnetic compatibility
– interference immunity) can no longer be guaranteed.
5.2.4 Connection
Danger!
Always switch off the mains voltage when connecting the motor line. The STO function (contactorless
operation) does not electrically isolate the output stage of the ZAdyn4CA HY and the motor line
connection terminal!
The motor connection is designed with spring contact terminals. To avoid damage to the connection
terminals and to ensure a safe contact, a suitable screwdriver must be inserted into the terminals as
far as it will go to fully open them when connecting cables.
X3
V
W
M
3~
V
W
U
P1 P2
U
Asynchronous motor connection
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5.2.5 Pump drive wiring
The pump drive must be connected to its motor terminal board in the delta (see wiring diagram).
U1
U
V
W
V1
W1
W2
V2
U2
Delta connection
After entering the motor parameters (see the chapter "Parameterisation of the ZAdyn4CA HY"), the
turning direction of the pump must be checked. For this purpose, start a travel upwards in inspection
mode (see the chapter "Travelling in inspection mode"). If the pump runs backwards (pay attention to
sound of pump), the turning direction must be changed. To do so, there are the following possibilities:
•
Swapping two motor phases (e.g. U and V)
•
Changing the parameter Start-up/MO_DR
5.3 Motor temperature monitoring (X-MT)
Information
The X-MT connection terminal is a standard part of the ZAdyn4CA HY.
Information
The detection of over temperature of the motor doesn't cause a drive interruption. The current drive
will be completed.
If an over temperature of the motor will be detected at stop, there is no further drive possible.
The temperature monitoring is carried out according to IEC 61800-5-1:2003-02 (switching point at
3500 Ω)
The following sensor types can be used:
•
PTC thermistor (PTC according to DIN 44082)
•
Temperature sensor KTY84-130
•
Thermal circuit breaker
The used sensor has to be parametrized in the menue Monitoring/P1P2!
Monit or
|
-
" P1P2 PTC
|
-
" PTC
Motor temp. mo nit or
P1
P2
X-MT
P1
P2
M
3~
PE
V WU
(P1)
(P2)
Temperature monitoring connection
() terminal designation of connector
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Information
If you do not use the temperature monitoring, you must switch off the temperature monitoring
(Monitoring/P1P2=Off). Short-circuiting of the inputs P1 and P2 is detected as an error by the
ZAdyn4CA HY.
5.4 STO interface (X-STO)
For the use of the "Safe switch-off (STO)" function, please note the information in the operating
instructions R-TBA12_01 (ZAdyn4C).
5.5 DCP-interface (X-DCP)
•
The ZAdyn4CA HY is connected to the elevator control system via DCP4.
•
The ZAdyn4CA HY can only be actuated via the DCP interface with the DCP_04 protocol.
•
Use a shielded cable for the connection. The shielding must be grounded on the inverter side.
•
Configure the connection between the ZAdyn4CA HY and the control system without additional
terminal points.
•
The maximum line length is 50 m.
X-DCP
DA
DB
0VD
DATA + (A)
DATA - (B)
GND
(1)
(2)
(3)
(4)
DCP connection
() terminal designation of connector
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5.6 Circuit suggestion, ZAdyn4CA HY
ZD4C01K9
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6 Start-up
6.1 Prerequisites for commissioning
The safety instructions described in chapter 8 of the operating instructions R-TBA12_01 have
to be followed!
Information
This start-up assumes that the factory default setting on the monitoring contacts has not been
changed!
Requirements for error-free commissioning:
•
Mains line is connected
•
Motor is connected
•
Controller and monitoring inputs are connected
•
While the tuning function is executed, the parameter LCD & Password/USR_LEV=Basic is
configured.
6.2 Switching on the ZAdyn4CA HY
When the mains voltage is applied, the ZAdyn4CA HY switches on after a self-test. The following
display appears:
ZIEHL -AB EG GSE
ZAdyn 4CA 025 -HY
SN:12 345 67 8/123
Phone +49 7 94016 30 8
6.3 Parameterisation of the ZAdyn4CA HY
The motor data must be stored in the ZAdyn4CA HY. To do so, enter the following parameters as per
motor name plate:
Information
Should there be two rating plates available on the system (on the motor and on the unit), then always
use the rating plate on the unit.
Start -up
|
-
" n 2700 rpm
|
-
" 2700
Rated spe ed
Select parameter "n"
Enter the motor's rated speed
Start up
|
-
" f 50.0 Hz
|
-
" 50.0
Nomin al f reque ncy
Select parameter "f"
Enter the motor's rated frequency
Start up
|
-
" I 13.7 A
|
-
" 13.7
Nomin al c urren t
Select parameter "I"
Enter the motor's rated current
Start up
|
-
" U 360 V
|
-
" 360
Nomin al v oltag e
Select parameter "U"
Enter the motor's rated voltage
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Start up
|
-
" P 5.5 kW
|
-
" 5.5
Nomin al P ower
Select parameter "P"
Enter the motor's rated power
Start -up
|
-
" cos p hi 0.75
|
-
" 0.75
Power fac tor
Select parameter "cos phi"
Enter power factor of the motor
Start up
|
-
" TYP star
|
-
" tria ngle
Conne cti on typ e
Select parameter "TYP"
Set the parameter "TYPE" to "Delta"
Start -up
|
-
" V* 1.00 m/s
|
-
" 1.00
Nomin al s peed
Select parameter "V*"
Enter the installation rated speed
Answer the subsequent question concerning the automatic travel curve assignment with "Yes".
Start -up
|
-
" n* 2700 rpm
|
-
" 2700
Speed in the c ase of V *
Select parameter "n*"
Enter rated speed of the motor (parameter "n")
Start -up
|
-
" P1P2 Off
|
-
" PTC
Motor tem p. m onito r
Select parameter "P1P2"
Motor temperature monitoring
6.4 Tuning function
In order to be also able to use the ZAdyn4CA HY for normal travels, the tuning function must be
performed beforehand. This happens almost completely automatically by the ZAdyn4CA HY itself.
Only several calls have to be made by the control system. During these tuning travels, the ZAdyn4CA
HY gradually adjusts the necessary parameters itself.
Tuning function for load-free operation
" Check the turning direction of the pump (see the cha
pter "Pump drive wiring")
" Drive the cabin to the bottom floor with the help of the inspection control.
" Make sure that the cabin is not loaded.
" Switch off the readjustment and inspection control at the control system.
" Set the parameter Start-up/HY_Auto to "1: empty 1".
" Switch to the info menu with the key.
" With the arrow keys select page 03 in the INFO menu.
HY_VA LUE S - - - - - - - -
i
O_A: 2 385 O FFS: 1 626
. LA _V : 25
t_A: 1 500 r eal: 1 890
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In the case of 2 or 3 stops: In the case of 4 or more stops:
" Give a travel command one floor higher. " Give a travel command two floors higher.
✓ Cabin accelerates and comes to a standstill. It does not reach the specified floor. It is possible that
the elevator control system automatically starts a further subsequent travel. In this case allow the
subsequent travel.
" Subsequently, drive the cabin to the bottom floor.
" In order to determine the target values, proceed as follows:
– Give a travel command to the 2nd lowest floor.
– Give a travel command to the bottom floor.
– Repeat both these steps several times. Pay attention to the values (HY_)O_A as well as
(HY_)OFFS in the INFO menu on page 03. The ZAdyn4CA HY adjusts these values in the
course of upward journeys. The ZAdyn4CA HY is programmed for load-free operation when the
values have approached their target value no longer changing only in one direction. The
ZAdyn4CA HY automatically recognises this status displaying it in the INFO menu on page 03 in
the 3.rd line by showing the small dot in bold type.
Dot in the info menu/page 03
It is possible that even after 30 travels the target value is not reached. This can be recognised by the
fact that the small dot in the 3.rd line in the INFO menu on page 03 is not shown in bold type. The
reason is that the ZAdyn4CA HY overcompensates by determining values around a target value which
are first higher and then lower. In this case manually calculate an average from the different target
values and programme it in the parameter Start-up/HY_O_A or Start-up/HY_OFFS. Afterwards the
tuning process for load-free operation is ended and you can continue as normal.
" Leave the info menu with the key.
" Set the parameter Start-up/HY_Auto to "Off".
Tuning function for load operation
" Load the cabin with nominal load.
" Set the parameter S
tart-up/HY_Auto to "3: full 1".
" Switch to the info menu with the key.
" With the arrow keys select page 03 in the INFO menu.
In the case of 2 or 3 stops: In the case of 4 or more stops:
" Give a travel command one floor higher. " Give a travel command two floors higher.
✓ Cabin accelerates slightly and comes to a standstill again. It does not reach the specified floor. It is
possible that the elevator control system used automatically starts a further subsequent travel. In
this case allow the subsequent travel.
" Subsequently, drive the cabin to the bottom floor.
" In order to determine the target value, proceed as follows:
– Give a travel command to the 2nd lowest floor.
– Give a travel command to the bottom floor.
– Repeat both these steps several times. Pay attention to the value (HY_)La_V in the INFO menu
on page 03. The ZAdyn4CA HY adjusts this value in the course of upward travels. The
ZAdyn4CA HY is programmed for load operation when the value has approached its target value
no longer changing only in one direction. The ZAdyn4CA HY automatically recognises this status
displaying it in the INFO menu on page 03 in the 3.rd line by showing the small dot in bold type.
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Dot in the info menu/page 03
" Leave the info menu with the key.
" Set the parameter Start-up/HY_Auto to "Off".
Overcurrent messages may appear in some cases during tuning journeys. The corresponding journey
is then interrupted by the ZAdyn4CA HY. In this situation, the ZAdyn4CA HY tries to correct the motor
characteristic for the coming journey. In such a case continue the tuning process as usual after the
fault message of the ZAdyn4CA HY with the journey to the bottom floor. As soon as 5 journeys in a
row have been interrupted with overcurrent, the tuning process should be interrupted. The version of
the ZAdyn4CA HY must be checked.
6.5 Optimization of parameter values to improve travel characteristics
If travel comfort is not satisfactory after performing the tuning function, it can still be improved by the
manual adjustment of parameters.
Problem Adjustment
Cabin overshoots the target floor in the case of a light
load at the end of travel or there is very hard interruption of the travel in relation to flush position.
Reduce the parameter Start-up/HY_OFFS in approx.
3% steps.
Cabin comes too early to a standstill in the case of a
light load.
Increase the parameter Start-up/HY_OFFS in approx. 3% steps.
Cabin only overshoots the target floor at the end of
travel in the case of a large load.
Reduce the parameter Start-up/HY_LA_V in steps of
1
Cabin only comes too early to a standstill in the case
of a large load.
Increase the parameter Start-up/HY_LA_V in steps
of 1
When adjusting by means of the control system the
cabin fails to move.
Increase the parameter Start-up/HY_NACH in steps
of 500
Hard travel start with subsequent clear reduction in
acceleration or oscillation in the acceleration.
Increase the parameter Start-up/HY_DMP in 5%
steps.
Important: Depending on the system characteristics,
this parameter can also increase rather than weakening the effect.
6.6 Travelling in the inspection run
In most systems, the cabin can already be moved with the default standard values in the ZAdyn4CA
HY. After activating the inspection button, it can take up to 4 seconds for the cabin to start to move.
However, if no movement occurs:
•
Check whether the pump runs forward (see the chapter "Pump drive wiring")
•
Check the motor data
•
Increase the parameter Start-up/HY_O_A by approx. 500 and start a new travel attempt. Repeat
this until a movement occurs.
•
If the speed driven is too high, reduce the parameter Start-up/HY_O_A by approx. 200
6.7 Reset ZAdyn4CA HY to delivery state
Set the parameter Statistics/Reset=99. The ZAdyn4CA HY restarts presetting itself with the factoryset standard parameters. All previously set values are reset! This process lasts for approx. 1 minute.
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7 Parameter list
The parameter list is in the chapter "Parameter list" in the operating instructions R-TBA12_01.
Parameters only used in the case of the ZAdyn4CA HY:
Control system menu
Parameter Designation Value range
Factory set-
ting
HY_Auto Setting the tuning function phases
0: Off
1: 1: empty 1
2: 2: empty x
3: 3: full 1
4: 4: full x
0...4 0
HY_O_A Offset when the elevator starts up
Speed of pump at which the cabin moves
0...10000 2000
HY_t_A Delay time when the elevator starts up
Time during which the value of HY_O_A is maintained
10...3000 ms 500 ms
HY_OFFS Offset when the cabin arrives at the floor
Speed of pump at which the cabin no longer moves
0...10000 0
HY_LA_l No-load current in the case of empty cabin
0.1...100.0 A 28.0 A
HY_LA_V Speed gain in the case of fully loaded cabin
1...500 25
HY_NACH Adjustment value
100...8000 2000
FIL_V_D Filter time constant V_DCP
Determination of speed via DCP control
2...2048 16
INFO menu
DCP Ident - - - - - - - -
1
4
Info:
xx
0101 / 0101 06 en
Load: ---% 211.0m m/ s
Page 14: DCP-Ident
I
nformation about the control system
Line 2:
Manufacturer
Line 3:
Software version of control system
Software date of the control system
Operating language set in the control system, display according to ISO639
The operating language of the ZAdyn4CA HY is automatically adapted.
Line 4 (only with DCP4):
current speed in mm/s
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8 Error diagnosis
For fault diagnosis and rectification, see the chapter "Fault diagnosis" in the operating instructions RTBA12_01. The faults occurring and also rectification options are discussed here.
Faults which can only occur in the case of the ZAdyn4CA HY:
Error 5xx
Error no. Error text Error cause M S
595 HY: No movement.
Fault:ZAdyn4CA HY could not detect any cabin movement.
Remedy: Check whether cabin is blocked
Check whether the command for an inspection run has been given when
performing the tuning function.
●
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9 Enclosure
9.1 Technical data
9.1.1 ZAdyn4CA 018-040 HY
ZAdyn
4CA 018 HY 4CA 025 HY 4CA 032 HY 4CA 040 HY
E
lectrical data
Mains connection voltage [V] 3~ 180 ... 440 absolut
Mains frequency [Hz] 50 / 60 (±1,5 Hz)
Typ. motor output (400 V) [kW] 7.5 11.0 14.0 19.0
Duty cycle at rated current and clock frequency 8 kHz [%]
60
Rated current for 60% duty ratio and clock frequency
8 kHz fix
[A] 18 25 32 40
Nominal current for 60% switch-on duration and switching
frequency 12 kHz fix
1)
[A] 16 22 27 34
Nominal current for 60% switch-on duration and switching
frequency 16 kHz fix
1)
[A] 14 19 23 30
Max. operating current (for max. 3 s) [A] 23 31 40 50
Power loss at rated current, clock frequency 8 kHz and
duty ratio of 60 %
[W]
204 242 309 424
Power loss at rated current, clock frequency 16 kHz and
duty ratio of 60%
[W]
326 373 475 612
Power losses during standstill [W] 25 26 27 27
Power loss, standby 1 [W] 18 18 19 19
Power loss, standby 2 [W] 14 15 16 17
Switching frequency [kHz] 4 ... 16
Motor frequency [Hz] max. 200
Max. terminal cross-section line/motor [mm
2
]
16
Min. line diameter (for strain relief)
Motor
[mm]
11 11 11 14
Ambient conditions
The user must ensure that the specified ambient conditions are
observed.
Protection rating (as per DIN EN 60529)
IP20
Ambient temperature for operation [°C] 0 ... 55, from 40 °C power reduction by1.66% per 1 k
temperature increase
Relative humidity [%] 90 / condensation prohibited
Installation height [m über NN] bis 2000, ab 1000 m Leistungsreduzierung um 1% pro
100 m
Storage and shipping temperature [°C] -20 to +60
Degree of soiling (in acc. with DIN EN 61800-5-1)
2
P
hysical data
Weight [kg] 12.6 13.0 14.1 16.4
Dimensions h x w x d [mm] 429 x 300 x 191
1)
with a variable switching frequency (power component/M_PWM=AUTO menu), there is no reduction in power
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9.1.2 ZAdyn4CA 050-105 HY
ZAdyn
4CA 050 HY4CA 063 HY 4CA 080 HY 4CA 105 HY
Electrical data
Mains connection voltage [V] 3~ 180 ... 440 absolut
Mains frequency [Hz] 50 / 60 (±1,5 Hz)
Typ. motor output (400 V) [kW] 22.0 30,0 37,0 50.0
Duty cycle at rated current and clock frequency 8 kHz [%]
60
Rated current for 60% duty ratio and clock frequency 8 kHz fix [A] 50 63 80 105
Nominal current for 60% switch-on duration and switching frequency 12 kHz fix
1)
[A] 39 54 68 89
Nominal current for 60% switch-on duration and switching frequency 16 kHz fix
1)
[A] 35 47 59 78
Max. operating current (for max. 3 s) [A] 63 79 100 131
Power loss at rated current, clock frequency 8 kHz and duty
ratio of 60 %
[W] 470 600 680 820
Power loss at rated current, clock frequency 16 kHz and duty
ratio of 60%
[W] 680 860 960 1140
Heat dissipation standstill 4CS [W] 28 30 33 33
Heat dissipation stand-by 1 4CA [W] 21 23 25 25
Heat dissipation in Standby 2 4CA [W] 19 21 23 23
Switching frequency [kHz] 4 ... 16
Motor frequency [Hz] max. 200
Terminal range mains [mm
2
]
0.5...35, rigid
1.0...25, fine wire, with wire end ferrule
Terminal range motor [mm
2
]
0.5...35, rigid
1.0...25, fine wire, with wire end ferrule
Min. line diameter (for strain relief)
Motor
[mm ] 18 18 20 25
Ambient conditions
The user must ensure that the specifie
d ambient conditions are ob-
served.
Protection rating
IP20
Ambient temperature for operation [°C] 0 ... 55, from 40 °C power reduction by1.66% per 1 k
temperature increase
Relative humidity [%] 90 / condensation prohibited
Installation height [m über
NN]
bis 2000, ab 1000 m Leistungsreduzierung um 1%
pro 100 m
Storage and shipping temperature [°C] -20 to +60
Degree of soiling (in acc. with DIN EN 61800-5-1)
2
P
hysical data
Weight ZAdyn4CA HY for asynchronous motors [kg] 32.4 33,3 36,2 36,4
Dimensions h x w x d [mm] 628 x 422 x 190
1)
with a variable switching frequency (power component/M_PWM=AUTO menu), there is no reduction in power
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9.2 Type designation
ZAdyn
4 xx
0xx-HY
Series
4th generation
Structure
CA
Complete unit for asynchronous motors
including power choke, filter, for operation without contactors
CS
Complete unit for synchronous motors
including power choke, filter, integrated short-circuit, for operation
without contactors
Rated current
011 11 A
013 13 A
017 17 A
018 (HY) 18 A
023 23 A
025 (HY) 25 A
032 32 A
040 40 A
050 50 A
062 62 A
063 (HY) 63 A
074 74 A
080 (HY) 80 A
105 (HY) 105 A
Additional designation
MRL AI
with add-on module and integrated brake resistor
MRL BI
without add-on module, with integrated brake resistor
MRL BE
without add-on module, with external brake resistor
HY
for hydraulic elevators
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9.3 Part no.
Type Part no.
ZAdyn4CA 018 HY 352240
ZAdyn4CA 025 HY 352241
ZAdyn4CA 032 HY 352242
ZAdyn4CA 040 HY 352243
ZAdyn4CA 050 HY 352244
ZAdyn4CA 063 HY 352245
ZAdyn4CA 080 HY 352246
ZAdyn4CA 105 HY 352247
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9.4 Index
A
A
pplication 4
C
Circuit suggestion, ZAdyn4CA HY 13
E
Electrical Installation 9
Exclusion of liability 4
F
fault diagnosis 19
I
informations, 4
M
Mains connection 9
Mechanical Installation 6
Motor connection 10
Motor temperature monitoring 11
S
start-up 14
T
Technical data 2, 20
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© by Ziehl-Abegg - - - 00163456-GB - 1845 Index 003 - - - Subject to technical modifications
Customer Service
phone +49 7940 16-308
fax +49 7940 16-249
drives-service@ziehl-abegg.com
Headquarters
ZIEHL-ABEGG SE
Heinz-Ziehl-Strasse · D-74653 Kuenzelsau
Germany
phone +49 (0) 7940 16-0 · fax +49 (0) 7940 16-249
drives@ziehl-abegg.de www.ziehl-abegg.com
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