ZIEHL-ABEGG Fcontrol, FSDM2.5AM, FSDM50AM Basic Operating Instructions

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Fcontrol Basic

FSDM2.5..50AM

Frequency inverter with integrated sine lter for 3 ~ fans

Operating Instructions

Speed controller with 0...10 V input for presetting the fan speed

Keep for reference!

Software version: D2732A from Version 1.03

L-BAL-E174-GB 1704 Index 005

Part.-No.

english

CZ|D|E|F|FIN|GB|I|PL|RU|S|

☞

www.ziehlabegg.com

Page 2

Content

1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.4 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Explanations of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4 Requirements placed on the personnel / due diligence . . . . . . . . . . . . . . . . . . . . . . . . 6

2.5 Start-up and during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.6 Work on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.7 Modiﬁcations / interventions in the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.8 Operator’s obligation of diligence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.9 Employment of external personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1 Operational area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.3 Rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.5 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.6 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.7 Disposal / recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.2 Minimum space requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.3 Fastening the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.4 Cable inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.5 Outdoor installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.6 Installation location for agriculture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.7 Temperature inﬂuences during commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.2 Terminal compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.3 EMC-compatible installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.3.1 Motor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.3.2 Control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.3.3 Harmonics current for devices ≤ 16 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.3.4 Harmonics current and line impedance for devices > 16 A and ≤ 75 A . . . . . . . . . 15

5.4 Mains connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.4.1 Line voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.4.2 Required quality attributes for the mains voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.4.3 Line protection fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.4.4 Leakage current, securely attached, protective earth conductor . . . . . . . . . . . . . . 16

5.5 Residual-current-operated protective device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.6 Inverter output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.6.1 Motor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.6.2 Disconnection between controller and motor (repair switch) . . . . . . . . . . . . . . . . . 16

5.7 Motor protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.8 Analog input “E1” for setting fan speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

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5.9 Output voltage “10 V” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.10 Voltage supply for external devices (+24V, GND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.11 Digital input “D1” for enable (device ON / OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.12 Relay outputs “K1” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.13 Bypass circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.14 Manual Bypass-Switch type S-D-25 and S-D-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.15 Potential at control voltage connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6 Controls and Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.1 Multipurpose LC display and keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.2 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

7 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7.1 Prerequisites for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7.2 Procedure for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

8 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

8.1 Menu group Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

8.2 Menu group Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

8.3 Menu group Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

8.4 Controller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

8.4.1 Controlmode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

8.4.2 Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

8.4.3 LED Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

8.4.4 PIN-Accesslevel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

8.4.5 Wireless Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

8.4.6 Min. Backlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

8.5 Menu group IO Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

8.5.1 Digital inputs “D1” (“E1” *) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

8.5.2 Relay outputs “K1” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

8.5.3 Input “E1” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.5.4 MODBUS communication watchdog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8.5.5 Networking via MODBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8.6 Menu group “Motor Setup” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8.6.1 Setting motor rated current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8.6.2 Setting motor rated voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8.6.3 Adjustment of the U/f curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8.6.4 Setting for Rampup time and Rampdown time . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

8.6.5 Setting Rolling direct. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8.6.6 Setting Current limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8.6.7 Setting brake function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8.6.8 Motorheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.6.9 Overload detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.6.10 Ripple compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.6.11 Rampdown limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.6.12 Suppression of speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

9 Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

9.1 Menu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

10 Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

11 Events / Fault signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

11.1 Display and query of events and malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

11.2 Messages: Fcontrol / Icontrol Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

12 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

12.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

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12.1.1 Max. load dependent on ambient temperature and line voltage. . . . . . . . . . . . . . . . 44

12.2 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

12.2.1 Connection suggestion for several motors with motor protection units type STDT . . . 45

12.3 Dimensions [mm] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

12.4 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

12.5 Manufacturer reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

12.6 Service information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

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1 General notes

1.1 Structure of the operating instructions

Before installation and start-up, read this manual carefully to ensure correct use! We emphasize that these operating instructions apply to speciﬁc units only, and are in no way valid for the complete system! Use these operating instructions to work safely with and on the device. They contain safety instructions that must be complied with as well as information that is required for failure-free operation of the device. Keep these operating instructions together with the device. It must be ensured that all persons that are to work on the device can refer to the operating instructions at any time. Keep the operating instructions for continued use. They must be passed-on to all successive owners, users and ﬁnal customers.

1.2 Target group

The operating instructions address persons entrusted with planning, installation, commissioning and maintenance and servicing and who have the corresponding qualiﬁcations and skills for their job.

1.3 Exclusion of liability

Concurrence between the contents of these operating instructions and the described hardware and software in the device has been examined. It is still possible that non-compliances exist; no guarantee is assumed for complete conformity. To allow for future developments, construction methods and technical data given are subject to alteration. We do not accept any liability for possible errors or omissions in the information contained in data, illustrations or drawings provided. ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modiﬁcations.

1.4 Copyright

These operating instructions contain copyright protected information. The operating instructions may be neither completely nor partially photocopied, reproduced, translated or put on data medium without previous explicit consent from ZIEHL-ABEGG SE. Infringements are liable for damages. All rights reserved, including those that arise through patent issue or registration on a utility model.

2 Safety instructions

This chapter contains instructions to prevent personal injury and property damage. These instructions do not lay claim to completeness. In case of questions and problems, please consult our company technicians.

2.1 Intended use

The equipment is to be used solely for the purposes speciﬁed and conﬁrmed in the order. Any other use above and beyond this is considered not for the intended purpose unless agreed otherwise by contract. The manufacturer will not be liable for any damage resulting from this. The individual or company using it bears the sole risk. Reading these operating instructions and complying with all contained instructions - especially the safety notiﬁcations contained therein - are considered part of intended use. To consider is also the manual of attached components. Not the manufacturer, rather the operator of the device is liable for any personal harm or material damage arising from non-intended use!

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2.2 Explanations of symbols

Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows.

Attention!

General hazardous area. Death or severe injury or signiﬁcant property damage can occur if the corresponding precautions are not taken!

Danger due to electric current

Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding precautions are not taken!

Information

Important additional information and advice for user.

2.3 Product safety

The device conforms to the state of the art at the time of delivery and is fundamentally considered to be reliable. The device and its accessories must only be used in a ﬂawless condition and installed and operated in compliance with the assembly instructions and/or operating instructions. Operating outside the device's technical speciﬁcations (

name plate and attachment / technical data) can lead to

a defect in the device and additional damage!

Information

In the case of a malfunction or a failure of the equipment check all functions with alarms in order to prevent injury to persons or property. Note possibility of back-up operation. If used in intensive animal environments, any malfunctions in the air supply must be detected as soon as possible to prevent the development of a life-threatening situation for the animals. The design and installation of the system must comply with local regulations and directives. In Germany these include DIN VDE 0100, the animal protection and the keeping of working animals ordinance and the pig-keeping ordinance etc. Also note the instructions of AEL, DLG, VdS.

2.4 Requirements placed on the personnel / due diligence

Persons entrusted with the planning, installation, commissioning and maintenance and servicing in connection with the frequency inverter must have the corresponding qualiﬁcations and skills for these jobs. In addition, they must be knowledgeable about the safety regulations, EU/EC directives, rules for the prevention of accidents and the corresponding national as well as regional and in-house regulations. Personnel to be trained or instructed and apprentices are only permitted to work on the device under the supervision of an experienced person. This also applies to personnel undergoing general training. Comply with the legal minimum age.

2.5 Start-up and during operation

Attention!

•

During commissioning, unexpected and hazardous conditions can arise in the entire installation due to defective adjustments, defective components or incorrect electrical connections. Remove all persons and objects from the hazardous area.

•

During operation, the device must be closed or installed in a control cabinet. Fuses may only be replaced by new ones and must not be repaired or bypassed. The data for the maximum line fuse are to be considered absolutely (see Technical data). Use only fuses speciﬁed in schematic diagrams.

•

Any faults detected in the electric system/modules/operating equipment must be corrected immediately. If these faults are not corrected, the device/system is potentially very dangerous. The device/system must therefore not be operated when it is faulty.

•

Pay attention to smooth, low vibration running of the motor/fan, the appropriate instructions in the drive documentation must be observed!

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2.6 Work on the device

Information

Mounting, electrical connection, and start-up operation may only be carried out by an electrical specialist in accordance with electrotechnical regulations (e.g. EN 50110 or EN 60204)!

Danger due to electric current

•

It is generally forbidden to carry out work on electrical live parts. Protection class of the device when open is IP00! It is possible to touch hazardous voltages directly.

•

The safe isolation from the supply must be checked using a two-pole voltage detector.

•

Even after disconnecting the mains voltage, life-threatening charges can appear between the protective ground “PE” and the mains connection.

•

The protective earth is conducting high discharge currents (dependent on the switching frequency, current-source voltage and motor capacity). Earthing in compliance with EN speciﬁcations shall therefore be observed even for testing and trial conditions (EN 50 178, Art. 5.2.11). Without earthing, dangerous voltages can be present on the motor housing.

Waiting period at least 3 minutes!

•

Through use of capacitors, danger of death exists even after switching off the device through directly touching the energized parts or due to parts that have become energized due to faults.

•

It is only permitted to remove the housing cover after waiting for 3 minutes once the line supply cable has been shut down. Should measurement or adjustment work be unavoidable on the opened unit while still powered, then this may only be performed by qualiﬁed personnel acquainted with the thereby associated hazards.

Attention!

Even after switching off, dangerous temperatures can still occur in and on the device.

Attention!

Automatically restart after a power failure or mains disconnection!

2.7 Modiﬁcations / interventions in the device

Attention!

For reasons of safety, no unauthorized interventions or modiﬁcations may be made on the device. All planned modiﬁcations must be authorized by the manufacturer in writing.

Use only genuine spare parts / genuine wearing parts / genuine accessories from ZIEHL-ABEGG.These parts were speciﬁcally designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements. Parts and optional equipment not supplied by ZIEHL-ABEGG are not approved by ZIEHL-ABEGG for use.

2.8 Operator’s obligation of diligence

•

The contractor or owner must also ensure that the electric systems and equipment are operated and maintained in accordance with electro-technical regulations.

•

The owner is obliged to ensure that the device is operated in perfect working order only.

•

The device may only be used as intended (see “Application”).

•

You must periodically examine the safety equipment for their properly functioning condition.

•

The assembly instructions and/or operating instructions are always readily available at the location where the device is being used, are complete and are in legible condition.

•

These persons are regularly instructed in all applicable questions regarding occupational safety and environmental protection and are knowledgeable regarding the assembly instructions and/or operating instructions and, especially, are familiar with the safety instructions contained therein.

•

All safety and warning notices attached to the device are never removed and remain legible.

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2.9 Employment of external personnel

Maintenance and service work are frequently carried out by external employees who often do not recognize the speciﬁc situations and the thus resulting dangers.These persons must be comprehensively informed about the hazards in their area of activity. You must monitor their working methods in order to intervene in good time if necessary.

3 Product overview

3.1 Operational area

Frequency inverter designed for a stepless control of fans without additional (electromagnetic) motor noise. By using the integrated all-pole effective Sine ﬁlter (phase to phase and phase to ground), an absolute parallel control of fans without risk of damage for motors is possible. Screened motor cables not required! Only suitable for drives with low set-off torque (e.g.: fans or pumps).

3.2 Functional description

The frequency inverters of these series generate their 3~ output with variable voltage and frequency from the three-phase mains on the input. The devices are constructed in accordance with the general requirement in EN 61800-2 for adjustable speed electrical power systems and is intended for one-quadrantdrives.

3.3 Rating plate

The name plate carries the technical data valid for the delivered product.

Example for name plate

no. Description no. Description

1 Type designation 4 Part no.

2 ZIEHL-ABEGG brand name 5 Serial number

3 Type of voltage

Line voltage Mains frequency Rated current (output) Protection class

6 Production code

7 DATA MATRIX code serial number

8 European mark of conformity

9 Eurasian mark of conformity

3.4 Maintenance

The device must be checked for soiling and, if necessary, cleaned in periodic intervals.

3.5 Transport

•

The device is packed ex factory to suit the transport method previously agreed.

•

Always use the original packaging materials when transporting the device.

•

Avoid shocks and impacts to the device during the transport.

•

During manual handling the human lifting and carrying restrictions must be observed and adhered to.

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3.6 Storage

•

The device must be stored in its original packaging in a dry and weather-proof room.

•

Avoid exposure to extreme heat and cold.

•

Avoid prolonged storage; we recommend a maximum of one year (consult the manufacturer before starting if stored for longer).

3.7 Disposal / recycling

Disposal must be carried out professionally and in an environmentally friendly way in accordance with the respective national legal stipulations.

" Separate the materials by type and in an environmentally friendly way. " If necessary, commission a specialist company with the waste disposal.

4 Mounting

4.1 General notes

Attention!

The following points must be complied with during the mechanical installation to avoid causing a defect in the device due to assembly errors or environmental inﬂuences:

•

Before installation remove the device from the packing and check for any possible shipping damage! Start-up is not allowed in the case of transport damage!

•

At a weight greater than 25 kg for men / 10 kg for women, the device should be lifted out by two persons (according to REFA). The values may differ from country to country.

•

Wear safety shoes and gloves for handling!

•

Assemble the device on a clean and stable base. Do not distort during assembly! Use the appropriate mounting devices for proper installation of the unit!

•

A mounting on vibrating base is not permissible, if no data to the vibration strength is made (see Technical data)!

•

When mounted onto lightweight walls, there must be no impermissibly high vibrations or shock loads. Any banging shut of doors that are integrated into these lightweight walls, can result in extremely high shock loads. Therefore, we advise you to decouple the devices from the wall.

•

Do not allow drilling chips, screws and other foreign bodies to reach the device interior!

•

Maintain the stated minimum clearances to ensure unobstructed cooling- air feed as well as unobstructed outgoing air discharge (

minimum space requirement)!

•

The device should be installed in a location where it will not be disturbed, but at the same time can be easily accessed!

•

Care must be taken to avoid direct radiation from the sun!

•

The device is designed for vertical installation (cable inlet down). A horizontal or reclined installation is only permissible after technical release of the manufacturer!

•

Be sure to observe proper heat dissipation (see Technical data, heat dissipation).

4.2 Minimum space requirement

In order to ensure sufﬁcient ventilation of the device, clearance on all sides of at least 50 mm has to be maintained to the housing walls, switch cabinet doors, wiring ducts, etc. The same clearance applies to the installation of several devices next to each other. When installing several devices on top of each other, the danger of reciprocal heating exists. This layout is only then permissible when the air suctioned from the upper unit does not become warmer than the permissible ambient temperature (see Technical data). I.e., a correspondingly larger clearance or thermal shielding is required.

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4.3 Fastening the device

The type of fastening and the number of fastening points are dependent on the housing design. All the fastening points available must be used for safe fastening.

Proceed as follows:

Type FSDM2.5M

Fastening at 3 points

GM00006A_M

15.12.2015

" Drill fastening point “1”. " Screw in ﬂat-head screw up to a distance of approx. 2 mm and mount the device. " Remove the terminal compartment cover. " Align the device and mark the position of both lower fastening points “2” + “3”. " Remove the device and drill the fastening points “2” + “3”. " Remount the device and tighten the fastening point screws “2” + “3”.

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Type FSDM5...16M (FSDM22M)

Fastening at 4 points

GM00005A_M

15.12.2015

1 2

" Drill fastening points “1” - “4”. " Fasten device with screws.

Type FSDM32...50M

Fastening at 8 points

GM00002A_M

15.12.2015

" Drill 8 fastening points. " Screw in fastening point screws “1” - “4” up to a distance of approx. 5 mm and mount the device. " Tighten fastening point screws “1” - “4” " Screw in fastening point screws “5” - “8” and tighten.

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4.4 Cable inlet

Proceed as follows:

" Remove the terminal compartment cover. " Depending on the housing model cut off necessary cable inlets respectively to the cable diameter.

Or alternative use cable inlet for cable glands. Metal sheet housings are supplied with stoppers. Any cable ducts openings not used must be sealed!

" Strip and insert the cables properly. " Attach cover for terminal compartment again carefully before start-up.

Housing with aluminum base plate

1 Cable inlet with step nozzles (factory installed) 1A 3 x max. 18 mm 1B 3 x max. 14 mm 1C 3 x max. 11 mm 1D 4 / 8 x max. 8 mm 2 attached cable inlet for cable glands 2A 17 / 21 mm 2B 12.5 / 17 mm 3 Fastening screws

Sheet metal housing

1 Inlet mains connection (40 mm) 2 Inlet motor connection (40 mm) 3 Inlet control cables (20 mm)

Information

•

Cable glands can be used alternatively (not included in delivery). The manufacturer’s speciﬁcations for tightening torque and sealing area must be observed!

•

Openings which are not needed must be sealed!

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4.5 Outdoor installation

Outdoor installation is possible up to -20 °C when the controller supply is not switched off. Installation must be protected from the effects of weather as much as possible, including protection from direct sunlight!

4.6 Installation location for agriculture

When using for animal keeping, do not install the device directly in the stable but in a separate room with a lower pollutant load. This helps to avoid damages caused by pollutant gases (e.g. ammonia fumes, hydrogen sulphide fumes).

4.7 Temperature inﬂuences during commissioning

Avoid condensation in the controller and functional faults attributable to condensation by storing the controller at room temperature!

5 Electrical installation

5.1 Safety precautions

Danger due to electric current

•

Work on electric components may only be carried out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engineering regulations.

•

The 5 electrical safety rules must be observed!

•

It is forbidden to carry out work on electrically live parts. Even after disconnection, the dc-link is still live. Always wait at least 3 minutes.

•

Cover neighbouring electrical equipment during installation work.

•

Other measures may be necessary to achieve safe electrical isolation.

•

A second person must always be present when working on energized parts or lines who disconnects in case of emergency.

•

Inspect electrical equipment periodically: retighten loose connections – immediately replace damaged lines and cables.

•

Always keep switch cabinets and all electrical supply facilities locked. Access is only allowed for authorized persons using a key or special tool.

•

Operating the device with the housing cover removed is prohibited because energized, exposed parts are present inside the device. Disregarding this regulation can lead to severe personal injury.

•

For metal cable inlets the necessary protective earth connection to the bottom of the housing is made by screws. The device may only be started up when these screws are ﬁtted properly.

•

The required protective earth connection is established using screws between the housing parts in metal terminal space covers and housing casings. Commissioning is only permissible after these screws have been properly attached!

•

Metal screwed-connections are not permitted in plastic housing parts because there is no potential equalization.

•

The device owner is responsible for the EMC of the entire plant according to the locally applicable standards.

•

Never clean electrical equipment with water or similar liquids.

Information

The respective connections are represented in the enclosure of this manual ( Connection diagram)!

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5.2 Terminal compartment

Example: Position of terminals for devices with aluminum base plate

1 Line 2 Motor 3 Indication relays 4 Modulation 5 Jumper J1 for thermal protector TB/TP 6 Jumper E1.1/E1.2 for speed setting signal

Maximum cross sections of terminals for power section

Type

Line Motor

rigid ﬂexible rigid ﬂexible

F(S)DM2.5(A)M

4 mm

2.5 mm

4 mm

2.5 mm

F(S)DM5(A)M

4 mm

2.5 mm

4 mm

2.5 mm

F(S)DM8(A)M

4 mm

2.5 mm

4 mm

2.5 mm

F(S)DM10(A)M

4 mm

2.5 mm

4 mm

2.5 mm

F(S)DM16(A)M

4 mm

2.5 mm

4 mm

2.5 mm

F(S)DM22(A)M

6 mm

F(S)DM32(A)M

16 mm

10 mm

6 mm

F(S)DM40(A)M

25 mm

16 mm

10 mm

F(S)DM50(A)M

25 mm

16 mm

10 mm

Possible cross sections of terminals for control section

For all types

rigid ﬂexible

Modulation 0.25 - 1.5 mm

0.25 - 1.5 mm

Indication relays 0.08 - 2.5 mm20.08 - 2.5 mm

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5.3 EMC-compatible installation

5.3.1 Motor cable

The applicable standard for interference emissions is EN 61000-6-3. Compliance with this standard is achieved through the use of an unscreened motor feed cable.

5.3.2 Control cables

Pay attention to sufﬁcient distance from powerlines and motor wires to prevent interferences. The control cable may not be longer than 30 m. Screened control cables must be used when the cable length is longer than 20 m. When using a shielded cable connect the shielding to one side only, i.e. only to the control unit with the protective ground (keep cable short and with as little inductance as possible!).

5.3.3 Harmonics current for devices ≤ 16 A

According to EN 61000-3-2 these devices are to be classiﬁed as “professional” devices. Connection to a low voltage supply (public networks) is allowed insofar as this has been clariﬁed with the respective energy supply company responsible.

5.3.4 Harmonics current and line impedance for devices > 16 A and ≤ 75 A

Extract from EN 61000-3-12, valid for equipments with rated current > 16 A and ≤ 75 A, connected to public low-voltage systems.

This equipment complies with IEC 61000-3-12 provided that the short-circuit power S

is greater than or equal

to R

SCE

x S

equ

at the interface point between the user's supply and the public system.

It is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment is connected only to a supply with a short-circuit power S

greater than or equal to R

SCE

x S

equ

Short-circuit power from line at the interface point between the user's supply and the public system

equ

Rated - apparent power for three phase devices: S

equ

= √3 x UI x I

equ

(UI = phase to phase voltage Technical data “Line voltage”) (I

equ

= rated current of the device Technical data “Rated current input”)

SCE

Short-circuit ratio For this devices: R

SCE

≥ 120

5.4 Mains connection

5.4.1 Line voltage

Power from the mains is connected to terminals: PE, L1, L2, L3 and N (depending on type). Here, it must be strictly observed that the mains voltage lies within the allowable tolerance speciﬁcations ( Technical data and nameplate afﬁxed to the side). The neutral conductor connection “N” is only available for the device types with 22 A/25 A rated current for the reduction of the leakage current. It is irrelevant for the device’s functionality, for those supply networks without neutral conductors the connection is not required. Because however, higher leakage currents can ﬂow through the “PE” conductor connection, undesirable erroneous activation may occur on systems equipped with RCD circuit breakers.

Danger due to electric current

Not suitable for IT system! Do not operate on Grounded Delta System!

5.4.2 Required quality attributes for the mains voltage

Danger due to electric current

The mains voltage must comply with the EN 50160 quality characteristics and the deﬁned standard voltages in IEC 60038!

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5.4.3 Line protection fuse

The mains connection must be fused depending on the used cable, the type of routing, the operating conditions and according to the standards applicable on site. The speciﬁcation for the maximum admissible line fuse of the device must be observed (see technical data).

Possible components for the line protection (recommendation):

•

Safety fuses of operating class “gG” (whole range fuse cartridges for general applications according to EN 60269-1).

•

Line protection switch with characteristic “C” (according to EN 60898-1).

•

Motor protection switch with overload and short-circuit trigger (according to EN 60947-4-1). Setting overcurrent trigger to maximum permissible current of the line.

5.4.4 Leakage current, securely attached, protective earth conductor

Danger due to electric current

The maximum leakage current depends on the type of device and the connected mains voltage ( Technical Data). With regard to ﬁxed connection and the type of PE conductor connection, the speciﬁcation for the leakage current must be observed under consideration of the locally valid standards (for Europe

EN 50178 Section 5.2.11 or 5.3.2.1 etc.).

Minimum cross-section for PE conductor for ﬁxed connection = 1.5 mm

5.5 Residual-current-operated protective device

Danger due to electric current

For an installation of r.c.d. protection, it shall be observed that this must be of “universal-current sensitivity” (Type B). In accordance with EN 50 178, Section. 5.2. other types of current-operated protective devices may not be used. To ensure as high a degree of reliability as possible , we recommend a tripping current of 300 mA.

5.6 Inverter output

5.6.1 Motor connection

The motor leads are connected to the terminals: PE, U, V, W. Several fans can be connected to the controller-the maximum total current of all motors must not exceed the current rating for the controller.

Information

•

It is recommended that a separate motor protection unit be foreseen for each fan.

•

For motors with thermistors “TP” (PTC thermistor) e.g. type U-EK230E

•

For motors with thermostats “TB” (thermal contacts) e. g. type STDT16 or AWE-SK (

Enclosure:

Connection suggestion for several motors with motor protection unit type STDT.)

5.6.2 Disconnection between controller and motor (repair switch)

Ideally, a repair switch should be installed before the controller (supply line disconnect). In the case of complete disconnection (entire load) after the controller, the enable (controller OFF / ON) must be disconnected simultaneously. I.e., an additional control contact is needed. Switching on the motor while simultaneously issuing the enable (ON) achieves secure energizing with low saturation of the controller.

Attention!

When switching on the motor plus existing release: under certain circumstances, this can occur under full modulation of the controller.

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5.7 Motor protection

Motor protectionis possible by connecting thermostats “TB” (thermal contacts) or thermistors “ TP” (PTC).

The jumper “J1” in the connection space must be plugged according to the used thermal protectors.

Motor with thermistors “TP”

For motor with thermistors “TP” the jumper “J1” must be plugged at the top. A maximum of six individual thermistors (DIN 44081 or DIN 44082) may be connected in series to

a single device.

Motor with thermostats “TB”

For motor with thermostats “TB” jumper plugged at bottom (factory setting).

When a connected thermostat or thermistor responds (interruption between the two terminals “TB/TP”) the device switches off and does not switch back on. Relais “K1” is de-energized, terminals “13” - “14” interrupted. The internal signal lamp ﬂashes in code

|15|

( Diagnostics / faults).

Mo tor fa ul t

Display actual-value alternates with an alarm message

Fr equ en cy

Possibilities for re-starting after the drive has cooled down terminals “TB/TP” bridged by:

•

By switching the mains voltage off and then on again.

•

Via a digital input for remote control (ON/OFF enable).

•

Function “Reset

”

Menu group “Start”

Danger due to electric current

An outside voltage may never be connected to the terminals “TB/TP” and/or!

5.8 Analog input “ E1” for setting fan speed

The device has an analog input for setting the fan speed. Connection “E1” / “GND” (Analog In 1). The internal jumpers “E1.1” and “E1.2” are factory set in the position for a 0...10 V speed setting signal. The appropriate jumper positions must be observed for a 0...20 mA signal or a PWM signal.

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Possibilities for speed setting

0...10 V (factory setting)

Control via external setting signal 0...10 V

Speed setting by external potenziometer (10 kΩ) at terminals “+10 V” and “GND” pick of-off at terminal “E1”.

E1 D1 GND

0...10 V

Analog In 1

E1,1 E1,2

E1 D1 GND 10V

Analog In 1

10 V DC Out

10 kΩ

30.08.11 i_jumper_if_basic_0_10v.eps

0...20 mA

Control via external setting signal 0...20 mA

D1 GND

0...20 mA

Analog In 1

E1,1 E1,2

31.01.12 i_jumper_if_basic_0_20

0...100 % PWM

Control via external setting signal PWM

E1,1

E1,2

PWM

D1 GND

10V

Analog In 1

10 V DC Out

31.01.12 i_jumper_if_basic_pwm.eps

24V

24 V DC Out

24 V

15...28 V

GND

E1,1

E1,2

PWM (10 V)

D1 GND

10V

Analog In 1

10 V DC Out

24V

24 V DC Out

PWM

f = 1...10 kHz

10 kΩ

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Danger due to electric current

•

Do not replug the jumper under voltage, observe the safety instructions!

•

Make sure the signal has the correct polarity!

•

Never apply line voltage to analog inputs!

5.9 Output voltage “10 V”

Voltage supply e.g. for speed setting by external potentiometer. Connection: “10 V” - “GND” (max. load

Technical data und connection diagram).

•

It is not permissible to connect voltage outputs of several devices to each other!

•

It is not permissible to connect voltage outputs in the device to each other!

5.10 Voltage supply for external devices (+24V, GND)

A voltage supply is integrated for external devices e.g. a sensor (max. current load see technical data). In case of overload or short circuit (24 V – GND), the external power supply is shut down (multi-fuse). The device performs a “Reset” and continues operation.

•

It is not permissible to connect voltage outputs of several devices to each other!

•

It is not permissible to connect voltage outputs in the device to each other!

5.11 Digital input “D1” for enable (device ON / OFF)

Electronic disconnection and Reset after motor fault via ﬂoating contact at terminals “D1”- “24V (input resistance and voltage range

Technical data)”.

Function factory setting for “D1”:

•

Device “ON” for closed contact.

•

Device “OFF” with opened contact.

Activation via ﬂoating contacts, a low voltage of approx. 24 V DC is connected.

Danger due to electric current

•

No disconnection (no potential isolation in accordance with VBG4 §6) in remote control of the device!

•

Never apply line voltage to the digital input!

5.12 Relay outputs “K1”

An external fault indicator is available over the potential-free contact of the built-in relays (max. contact rating

Technical data and connection diagram).

Function factory setting for “K1”:

•

For operation the relay is energized, connections “13” and “14” are bridged. For fault the relay is deenergized (

Diagnostics / faults).

•

When switching off via enable (D1 = Digital In 1), the relay remains energized.

5.13 Bypass circuit

Please observe the following during bypass switching (controller shunt with mains voltage):

•

Mutual locking of mains contactor and bypass protection.

•

Time delay of at least 1 second during switching.

•

When the contactor is switched off at the inverter output, the “enable” (ON / OFF) must also be opened and closed again when it is switched back on. When switching off, wait at least 90 seconds before switching back on!

•

Never apply line voltage to the inverter output!

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5.14 Manual Bypass-Switch type S-D-25 and S-D-50

As accessories are manual main switches with bypass function available. By switching OFF Frequency inverters necessary waiting period before renewed switching on amounts minimum 90 seconds!

Switch position

•

|0|

= Switch OFF supply line (lockable)

•

AUTO| = Operation Control

•

100 %| = Operation Bypass (controller without supply)

Technical data

•

Line voltage max. 690 V, 50/60 Hz

•

Rated current

– Type S-D-25 Part.-No. 349035: 25 A – Type S-D-50 Part.-No. 349040: 50 A

•

Dimensions w x h x d [mm]

– Type S-D-25: 115 x 115 x 163 – Type S-D-50: 135 x 135 x 188

•

Protection class IP65

S-D-25

AUTO

100 %

3 ~ 400 V

Controller

S-D-25

04.12.2007 v_sd25.vsd

Manual Bypass-Switch type S-D-25 / S-D-50

5.15 Potential at control voltage connections

The control voltage connections (< 50 V) relate to the joint GND potential (Exception: Relay contacts are potential free). There is a potential separation between the control voltage connections and the protective earth. It must be ensured that the maximum external voltage at the control voltage connections cannot exceed 50 V (between “GND” terminals and “PE” protective earth). If necessary, a connection to the protective earth potential can be established, install bridge between “GND” terminal and the “PE” connection (terminal for screening).

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6 Controls and Menu

6.1 Multipurpose LC display and keyboard

13.08.2014

v_display_erkl_fcontrol_basic.vsd

3 4 5 6

8 9

Fcontrol 1.04

Display of icons depends on the software version and the add-on modules used

1. Numeric display 5 digit

2. Device name and software version

3. Current derating active

4. Alarm-Symbol (fault indication)

5. Temperature managment (power reduction active)

6. STOP-Symbol (enable)

7. Bargraph Fanlevel

8. Text line 3 ﬁgures (display unit, etc.)

9. Text line 16 ﬁgures (display text menu.)

Program key and open menu Menu selection, reduce value Menu selection, increase value ESC-key combination, Escape = leave menu

▼ ▲

▼ + ▲

6.2 Menu structure

Start

▼ ▲

Info

▼ ▲

Events

▼ ▲

Setting

▼ ▲

Controller

Setup

▼ ▲

IO Setup

▼ ▲

Motor

Setup

▼ ▲

Diagnostic

P↓ ↑ ESC

OFF

PIN input

25.9 Hz

Frequency

19 1

50.0 Hz

Set Inter-

nal1

Control-

mode

D1 Func-

tion

2.50 A

MotorRa-

tedCurr.

22.5 °C

IGBT temp.

Motor fault

▲ ▼

OFF

Reset

0.0 A

Motor cur-

rent

18 2

50.0 Hz

Setpoint2

75 %

Limit

OFF

D1 Invert-

ing

400 V

MotorRa-

tedVolt.

22.5 °C

Capacitor

Line Fault

▲ ▼

Language

100 %

Modulation

17 3

50.0 Hz

Set Inter-

nal3

LED Mode

K1 Func-

tion

48.5 Hz

Edgefre-

quency

22.5 °C

MCU

Temp.

Motor fault

Selection of the menu group (e.g. Controller Setup) to the right through the ▼-key, to the left through the ▲-key. You can go to the menu items in the menu groups (e.g. control mode) by using the P key. Use the arrow keys to move up and down within the menu group. To make adjustments, press the P key after selecting the menu item. If the previously set value starts to ﬂash, it can be adjusted with the ▼ + ▲ keys and then saved with the P key. To exit the menu without making any changes, use the “Esc” short-key, i.e., the originally set values remain.

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Example: Programming “Controlmode” |0| to |1| in “Controller Setup”

1 2 3

5 6 7

Controlmode

« 0 »

Controlmode

▲

« 1 »

Controlmode

7 Start-up

7.1 Prerequisites for commissioning

Attention!

1. You must mount and connect the device in accordance with the operating instructions.

2. Double check that all connections are correct.

3. The mains voltage must match the information on the rating plate.

4. The rated current on the rating plate will not be exceeded.

5. Make sure that no persons or objects are in the hazardous area.

7.2 Procedure for commissioning

Sequence Setting

Check if Thermostats or Thermistors of the motor are connected to input “TB/TP In”. If the motor protection function of the device is not neccesary the both terminals “TB / TP” have to be bridged.

Check if contact for enable is conected to “Digital In 1”. If the device remote control is not required, the two terminals “D1 / 24V” must be bridged or alternatively the

function “Enable” deactivate

IO Setup.

Check connection and close housing carefully.

Turn on mains voltage.

If necessary, set the menu language in Menu group Start. (Factory setting Englisch: “Language GB”)

The Motor Setup factory installed values are for variable voltage external rotor motors 400 V / 50 Hz. After checking of the motor data the setting are to be adapted if necessary.

Motor rated voltage

(see Rating plate)

Setting

Edgefrequency

Setting

Max. Frequency

3 ~ 400 V, 50 Hz 48.5 Hz 50 Hz

3 ~ 400 V, 50/60 Hz 48.5 Hz 60 Hz

3 ~ 400 V, 60 Hz 57 Hz 60 Hz

Additional settings

Motor Setup.

Settings for U/f characteristic can only be made when no motor modulation is present!

" Switch off via a digital input for remote control (enable= OFF). " Reduce speed setting signal or setting value to “0” with the display depending on the control mode.

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Page 23

8 Programming

8.1 Menu group Setting

Information

•

Factory setting: Activation by external signal (0 - 10 V / PWM) at input “E1” (control mode = 0 Controller Setup). I.e. the following settings “Set Internal1”, “Set Internal2”, “Set Intern3” are not active!

•

The following factory settings speciﬁcations are not binding, these values can differ depending on the software version and customer-speciﬁc pre-setting.

Se tti ng

Setting

Set Inte rnal1

Set Internal1

Setting only in Controlmode

|4|

active ( Controller Setup).

Via the inputs “D1” / “E1” it is possible to switch to “Default Internal2” or “Default Internal3” (

IO Setup).

Setting range manual speed setting: “Min. Speed” - “Max. Speed” Factory setting: 50.0 Hz (

Setting “Max. Speed”)

Se tpo in t2

Setpoint2

Setting only in control mode

|6|

active only in control mode |4|, if activated via inputs

“D1” / “E1” (

Controller Setup / IO Setup).

Setting range manual speed setting: “Min. Speed” - “Max. Speed” Factory setting: 50.0 Hz (

Setting “Max. Speed”)

Set Inte rnal3

Set Internal3

Setting only in control mode

|6|

active only in control mode |4|, if activated via inputs

“D1” / “E1” (

Controller Setup / IO Setup).

Setting range manual speed setting: “Min. Speed” - “Max. Speed” Factory setting: 50.0 Hz (

Setting “Max. Speed”)

Mi n. S pe ed

Min. Speed (basic speed only when needed) Setting range: 0... “Max. Frequency” (

Motor Setup).

Factory setting: 0.0 Hz Active in every control mode, priority by “Max. speed”.

Ma x. S pe ed

Max. Speed (speed limitation only when needed) Setting range: “Max. Frequency” (

Motor Setup)... “Min. Speed”

Factory setting: 50.0 Hz Active in every control mode! Settings by “Max. frequency” are possible but are not made!

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Page 24

Diagram setting signal and output frequency

out

[Hz]

08.05.2012

v_fxdm_setsig_min_max.vsd

1 2

4 5

7 8

Analog In 1

2 4

8 10

12 14 16

0...10 V

0...20 mA

10 20

40 50

60 70 80

100

0...100 % PWM

0 0

n-min OFF n-max. = 50 Hz

n-min 20 Hz n-max. = 45 Hz

n-min 10 Hz n-max. = 50 Hz

off

= 5 Hz

= 6 Hz

Fout: Output frequency Analog In: Speed setting signal n-min: Min. Speed n-max: Max. Speed Foff: Shutdown Freq. Fon: Switch on Freq.

8.2 Menu group Start

Sta rt

Start

PI N in pu t

PIN input

The service menu for the installation can be protected against unintentional changes by a pin code. With further pin codes putting back to pre-setting is possible.

PIN 0010

Release of the service settings with programmed PIN-Accesslevel

|0|

( “Controller

Setup”). Menu groups Service: “Controller Setup”, “IO Setup”, “Motor Setup”

PIN 1234

Opening “setting”. Release of the menu group for the user “setting” with programmed PIN-Accesslevel

|0|

( “Controller Setup”).

PIN 9095

Load factory setting (exception, the menu language setting is retained). Only the parameters which are released by the currently set PIN-Accesslevel are

loaded.

Res et

Reset

Complete re-start of the device

Language

Menu language by the factory set to English. In this menu different national languages can be selected (GB = English, D = German

...).

Fi rmw ar e

Software version

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Page 25

8.3 Menu group Info

Inf o

Info

Fr equ en cy

Inverter output frequency.

Mot or cu rr ent

Display of motor current (Metering precision approx. +/-10%)

Mod ul at io n

Device modulation

8.4 Controller Setup

Co ntr ol le r S et up

8.4.1 Controlmode

Co ntr ol mo de

Type of device modulation.

Factory setting

Control by external signal (0 - 10 V / PWM) at the input “E1”. Switching to ﬁxed speed “Default Internal2” or “Default Internal3” via digital input

possible (

IO Setup).

no function

constant speed “Set Internal1”. Switching to ﬁxed speed “Default Internal2” or “Default Internal3” via digital input

possible (

IO Setup).

Fixed speed “Default Internal2” (without switching possibility to other default).

Fixed speed “Default Internal3” (without switching possibility to other default).

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Page 26

8.4.2 Limit

Lim it

After allocation of a digital input (

IO Setup) an adjustable limitation of the modulation

can be activated via a digital input.

“Limit value” = max. possible modulation (e.g. speed reduction during night operation by time switch). Setting range: 0 - 100 % Factory setting: 75 %

max. modulation, i.

e. no limit.

Limit (idealized principle diagram)

n [%]

100

Si [%]

Min.

L= 70% Min.= 0 % Max. = 100 %

L = 70% Min. = 35 % Max. = 85 %

07.10.2010

v_limit_101_rpm.vsd

0 100

n [%] Motor speed L Limit Si Speed setting signal

8.4.3 LED Mode

LE D Mo de

LED Mode

Only for versions with integrated status LED!

Setting

Function

Status LED in ECblue active i.e. operating conditions are indicated by ﬂash code (factory setting).

OFF

Status LED not active, i.e. always OFF.

8.4.4 PIN-Accesslevel

PIN -A cc es sl ev el

PIN-Accesslevel

The PIN-Accesslevel determines for which setting ranges a PIN must be entered.

Setting

Function

Factory setting

All menu groups are visible, settings are possible without a PIN.

•

The menu group “Setting” is free, i.e. changes are possible without a PIN.

•

PIN 0010: for changes in the menu groups: “Controller Setup”, “IO Setup” and “Motor Setup” (these menu groups are not visible without a PIN).

All settings are only possible after entering a PIN.

•

PIN 1234 for changes in the menu group: “Setting”

•

PIN 0010: for changes in the menu groups: “Controller Setup”, “IO Setup” and “Motor Setup” (these menu groups are not visible without a PIN).

Information

Changes for the PIN protection which effect a reduced access right only become active after switching off the device or executing the “Reset” (

Start menu group) function.

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Page 27

8.4.5 Wireless Communication

Only with add-on module AM-MODBUS- W active

oprating instructions (operation with add-on

module not possible at the moment).

Ne two rk ke y

Network key

RF c ha nn el

RF channel

8.4.6 Min. Backlight

Setting options depending on the version of the software available!

Min. Backlight

Backlight setting for the display, which is activated after approx. 1 minute without pressing a key.

Setting range: 0 - 10 min. - max. lighting intensity Factory setting: 0

8.5 Menu group IO Setup

8.5.1 Digital inputs “D1” (“E1” *)

D1 F un ct io n

Different functions can be assigned to the digital inputs “D1” and “E1”*. Activation via ﬂoating contacts (a low voltage of approx. 24 V DC is connected). “D1” is programmed for the “Enable” function at the factory.

D1 I nv er ti ng

For inverting switch to “ON”. The input inversion is set at the factory to “OFF” (when a function is programming).

* If the analogue input “E1” is not required for specifying the fan speed, this can be used as a digital input (

E1 function).

The same functions can be assigned for “E1” as for “D1”.

Attention!

Never apply line voltage to the digital input!

Function Description

OFF No function

1D Enable ON / OFF (factory setting)

Remote ON/OFF (electronic disconnection) and Reset after a motor malfunction via ﬂoating contact. The power section is electronically disconnected. Operation of the device is still possible after pressing the “Esc” hotkey combination in switched-off condition. Signal- in and outputs remain active.

A programmed alarm relay (factory set “K1 function” =

|2K|

) does not report the

switch-off.

Attention!

No disconnection (no potential isolation in accordance with VBG4 §6) in remote control of the device!

3D Limit ON / OFF

Controller Setup / Limit

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Page 28

5D Setpoint2

Fixed speed “Default Internal2” active. Function with selected “control mode”: 0, 1, 2 , 3 (

“Controller Setup”).

With simultaneous activation of “Default Internal3” with function

|6D|, |5D|

has prior-

ity).

6D Set Internal3

Constant speed “Set Internal3”, also with selected “control mode”: 0 (

“Controller

Setup”).

13D Switch over direction of rotation

Switch over between direction of rotation “RIGHT” =

|CW|

and direction of rotation

“LEFT”

CCW|.

When“switching”over via a digital input, the device works with the opposite direction of rotation than the one set in Motor Setup.

If the rotary direction is reversed with an available modulation, it is initially reduced to “0” (disconnected) and subsequently increased back to the default value.

15D Smoke extraction: Switch off temperature management, operation at max. speed

To make the ECblue as durable as possible, the devices have active temperature management. The modulation is reduced when internal temperature limits are exceeded.

In venting systems in which the fan must run at max. speed in the event of a ﬁre, the temperature management can be switched off by a digital input. At the same time, the fan is operated independently of the speed default for regular operation at maximum speed.

The function is activated at the digital input with the contact open (at factory setting

D1/E1 Inverting| = OFF) so that the maximum speed of the fan is also possible with

the line to the digital input interrupted in case of ﬁre.

Attention!

The device and its internal components are no longer protected against overtemperature when this function is activated (this affects the life installation instructions ECblue).

The motor protection function by connected thermal protector is no longer effective!

8.5.2 Relay outputs “K1”

K1 F un ct io n

Various functions can be allocated to the relay outputs “K1”. This is preset at the factory for fault indication.

K1 I nv er ti ng

For switching inversion to “ON” (switching behaviour dependent on assigned function). The relays can only pull up basically when the voltage supply of the electronics is working. Three-phase current devices must have at least 2 line phases!

The relay inversion “K1” is set at the factory to “OFF” (when a function is program- ming).

Function Description

OFF No function

Relays remain always de-energized.

1K Operating indication

Operation without fault, reports enable “OFF”.

2K Fault indication (factory setting)

Pulled up in operation without fault, with release “OFF” not dropped out. Drops out at: line fault, motor fault, etc.

Events / Fault indications

4K Limits

Alarm when the speed exceeds the value set under “Set Internal3” (

menu group

“Setting”) (output power > 0 %). The function is active in every control mode (

menu group: “Controller Setup”).

17K no function

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Page 29

10.11.2008

v_relais_k1_13_14.vsd

1413

K1 1 = energized, terminals 13 - 14 bridged 0 = de-energized 13-14 not bridged

Function Status Controller K1

1 = energized

0 = de-energized

Inverting

OFF ON

1K Operation without fault, line supply okay 1 0

2K Fault with indication by relay 0 1 4K Exceed Frequency / Speed > setting “Set Internal3” 1 0

8.5.3 Input “E1”

E1 F un ct io n

E1 Function

|1E|

(factory setting) = speed setting by external signal (0 - 10 V / PWM).

For settings via

|1E|

“E1” operates like “D1” as a digital input ( digital inputs /

function).

E1 I nv er ti ng

E1 Inverting

Factory setting inverting to “OFF”. For control with inverted setting signal switch to “ON” (setting signal: 10 - 0 V).

E1 M in .

E1 Min.

Value of the input signal at which the controller starts at minimum modulation. Setting range: 0 - 100 % Factory setting: 5 %

E1 m ax

E1 max

Value of the input signal at which the maximum modulation of the controller is reached. Setting range: 0 - 100 % Factory setting: 100 %

Example for signal adaption

Idealized principle diagrams for setting: “Min. Speed” = 0.0 Hz and “Max. Speed” = 50.0 Hz

out

[Hz]

Si E

0 1 2 3 4 5 6 7 8 9 10 0 – 10 V

15.02.2012

v_e1_adjust_i_basic.vsd

E1 min. = 0 %, E1 max. = 100 %

E1 min. = 25 %, E1 max. = 100 %

E1 min. = 20 %, E1 max. = 80 %

E1 min. = 0 %, E1 max. = 80 %

Fout Output frequency Si E Speed setting signal

Example: “E1 min.” = 20 % The controller begins only at approx. 20% higher signal with minimal modulation.

Example: “E1 max.” = 80 % The modulation rises linear to 100% modulation with 80% setting signal.

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Page 30

8.5.4 MODBUS communication watchdog

The MODBUS communication watchdog deﬁnes the behaviour in case of a communication fault. Only with add-on module AM-MODBUS- W active

oprating instructions (operation with add-on

module not possible at the moment).

Wat ch do g T im e

Watchdog Time

Wat ch do g M od e

Watchdog Mode

8.5.5 Networking via MODBUS

It is possible to network several devices with each other. The device uses the MODBUS-RTU as the protocol for the RS-485 interface. Only with add-on module AM-MODBUS- W active

oprating instructions (operation with add-on

module not possible at the moment).

Bu s Ad dr es s

Bus Address

Com . B au dr at e

Com. Baudrate

Co m. M od e

8.6 Menu group “Motor Setup”

Attention!

Settings for U/f characteristic may only be made when no motor modulation is present!

8.6.1 Setting motor rated current

Mot or Ra te dC ur r.

MotorRatedCurr.

Possible setting for the motor rated current. The setting for the “DC brake level” (

setting brake behaviour) refers to this setting. Setting range: 0.0...device rated current / A Factory setting: device rated current

8.6.2 Setting motor rated voltage

Mot or Ra te dV ol t.

MotorRatedVolt.

When commissioning, you must set the motor to the rated voltage stated on the rating plate.

An adaptation can be made if the motor rated-voltage as the applied mains voltage is lower (e.g. 3 ~ 230 V motor on 3 ~ 400 V mains).

Verify the output voltage using suitable measuring instruments. Setting range: 0...500 V Factory setting: 400 V

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Page 31

8.6.3 Adjustment of the U/f curve

Information

The device comes supplied with a preprogrammed square characteristic curve for the operation of fans. In the case of voltage-controllable motors and square load torque-moments (e.g. fans and pump operation), an optimal speed control is generally achieved through this. In systems in which high dynamics are required, switchover to a linear characteristic must take place. Generally speaking, if the load characteristic is not known as a deﬁnite value, the linear characteristic should be set. In the case of linear characteristic curves, the motor achieves full torque throughout the entire speed range. For this, a thermal overload of the motor must be prevented through suitable measures (complete motor protection through using thermocontact or PTC thermistor-monitoring).

Ed gef re qu en cy

Edgefrequency

The maximum output voltage is attained during break edge frequency. Adjustment range: 1.0 - 120.0 Hz Factory setting: 48.5 Hz In the case of special settings with “Edge frequency” > “Max. Frequency”, due to higher

power losses it is possible that automatic power reduction occurs (

Messages and

trouble shooting “Temp. Manager”).

Ma x. F re qu en cy

Max. Frequency

Above the Edgefrequency, the frequency is merely increased up to the Maximum frequency.

Adjustment range: 1.0 - 120 Hz Factory setting: 50.0 Hz

out

[Hz]

max

= 50 Hz

off

26.07.2012

v_u_f_dia_fcontr_d.vsd

1 2

4 5

6 7 8

Analog In 1

403530

2015

2 4

8 10

12 14 16

0...10 V

0...20 mA

10 20

40 50

60 70 80

100

0...100 % PWM

edge

= 48.5 Hz

out

100 %

0.5 1

start

= 10 %

start

= 0 %

Uout Output voltage Fout: Output frequency Analog In Speed setting signal (0 - 10 V, 0...20 mA, 0...100 % PWM) Ustart Startvoltage Foff Shutdown Freq. Fon: Switch on Freq. Fedge Edgefrequency Fmax Max. Frequency L linear Q Square (factory setting)

Due to technical reasons the output voltage amounts to approx. max. 95 % of the applied mains voltage. In order to still be able to achieve the maximum airﬂow of the connected fans, an increase of the maximum frequency is possible for our motors. For this, a current increase must be included in the calculation. It is necessary to optimize monitoring of motor current, output voltage, and speed using suitable measuring instruments.

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Page 32

The factory set values are for voltage controllable external rotor motors with 400 V / 50 Hz. After veriﬁcation of the motor speciﬁcations, adjustments are to be adapted, if applicable.

Motor rated voltage (see Rating plate)

Setting

“Edgefrequency”

Setting

“Max. Frequency”

3 ~ 400 V, 50 Hz 48.5 Hz 50 Hz

3 ~ 400 V, 50/60 Hz 48.5 Hz 60 Hz

3 ~ 400 V, 60 Hz 57 Hz 60 Hz

St art vo lt ag e

Startvoltage

The start voltage is used to apply enough torque to the motors to insure they will run at low speed.

Attention! In order to prevent over current and unnecessarily high thermal load of the motor, do not select to high a setting.

Adjustment range: 0 - 15 % (percentage of the maximum output voltage) Factory setting: 0 %

VF q ua dr at ic

VF quadratic

U/f curve linear or square Factory preprogrammed square characteristic curve “UF square” = “ON” for the

operation of voltage controllable fans. For operation with linear curve “UF quadratic” = “OFF ”

8.6.4 Setting for Rampup time and Rampdown time

By separate menus for Rampup time and Rampdown time an adjustment is possible to individual system conditions. This function is switched behind the actual controller function.

Ra mpu p t im e

Rampup time

Time setting in which the automatic controller output from 0 % to 100 % rises. Setting range: 0...250 sec. Factory setting: 10 / 20 / 30 / 40 sec. (depending on device type)

Ram pd ow n t im e

Rampdown time

Time setting in which the automatic controller output from 100 % to 0 % reduces. Setting range: 0...250 sec. Factory setting: 10 / 20 / 30 / 40 sec. (depending on device type)

0 .. 100 %

09.05.2007

v_hochlaufzeit_ruecklaufzeit.vsd

1 external Signal 2 Setting 3 Rampup time 4 Rampdown time

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Page 33

8.6.5 Setting Rolling direct.

Attention!

It is essential to check the direction of rotation of the fan during the initial commissioning. To do this, note the direction of the arrow on the fan housing. We will not be responsible under any circumstances for warrantee for damage caused because the direction of rotation is wrong! When connected in accordance with the connection diagram, the standard rotary direction “RIGHT” =

|CW|

results under factory settings. A change of direction is feasible by exchanging the phase

sequence in the motor connection or through reprogramming.

Ro tat . D ir ec ti on

By selection of the parameter “Direction of rotation” and following pressing the P key, the direction of rotation can changed to

CCW| for anti-“clockwise” = |CCW| direction of

rotation. Pressing the P key causes the value that has been set to be

accepted.

Ro tat . D ir ec ti on

If the rotary direction is reversed with an available modulation, it is initially reduced to “0” (disconnected) and subsequently increased back to the default value.

8.6.6 Setting Current limit

Cur re nt li mit

As an additional safety function the device has a current limit, this can be adapted if necessary.

The setting refers to the motor rated current of the device (100 % = setting: MotorRatedCurr.).

On exceeding the percentage value set here, the modulation is reduced until the set current is set again. This prevents overloading of the motor.

Setting range: 100...130 % Factory setting: 120 %

E1 A ct ua l

Active current limit is signaled by a bright triangle in the display

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Page 34

8.6.7 Setting brake function

DC b ra ke mod e

DC brake mode

Setting function of DC-brake for frequency inverters. For units that come with a factory engaged DC brake mode (if extant,

DC brake

mode setting), simultaneously activating the “DC brake mode ” only makes sense in exceptional cases.

0 = no brake function (factory setting). 1 = brakes before start (before modulation is returnd)

If, under certain circumstances, the modulation switches back on while the motor is still rotating fast, this can result in a re-supply of the inverter’s “overcurrent disconnection”.

The brake function can be activated to prevent this. This is then always active for an adjustable period before triggering starts. I.e., the brake function is always initiated before modulation after has it returned to “0”. The suitable adjustments depend on the centrifugal force of the motor and the conditions in the installation.

2 = Special function, brakes before stop (as soon as modulation “0”). The motor does not run out up to stop. The motor is braked actively, as soon as no

modulation is present (Setpoint = “0” or Enable = “OFF”) .

Test required. The “min. speed” adjustment must be set to “0”. Attention! With the frequently one behind the other following DC bracings it can come

to strong heating up of the motor. To prevent any overheating, motor protection in the form of a temperature limiter

installed in the motor is required (

motor protection).

DC b ra ke tim e

DC brake time

Maximal length of DC-brake for frequency inverters. If the braking is activated, the d.c. brake torque is active for this time. Setting range: 0...250 sec. factory setting: 5 / 10 sec. (depending on device type)

DC b ra ke lev el

DC brake level

Direct-current level, generated for braking. The higher this value, the greater the braking effect.

The setting “DC brake level” refers in % to the value set in “MotorRated Curr.”.

Setting range: 25, 50, 75, 100 % Factory setting: 25 %

The setting is dependent on the size of the fan/motor. Attention! Too high values can lead to a considerable braking effect.

Same“setting”affects also the function Motorheating.

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Page 35

8.6.8 Motorheating

In order to avoid a sticking or a freezing of standing fans in cold environment, the “motor heating system” can be switched on.

Mo tor he at in g

The motor heating function corresponds to the braking function in which a direct current puts the motor into standstill. The height of the “brake level” is set in “Motor Setup”.

A current is impressed here, which does not permit any rotation of the fans. The value required to prevent any freezing depends on the ambient conditions and the connected motor’s technical data.

The setting effected is to be checked under real conditions. The higher the setting, the greater the heating output generated in the motor (heat dissipation). The motor heating or stationary heating can only become active, where there is no given modulation as a result of regulation.

To prevent any overheating, motor protection in the form of thermal protection installed in the motor is required (

motor protection). The heating function is switched off

when the motor protection function of the regulating unit responds.

OFF = motor heating switched off (at the factory) ON = The motor heating becomes active automatically when there is no device

modulation.

8.6.9 Overload detection

Setting options depending on the version of the software available! Apart from monitoring the temperature monitors installed in the motor, overload detection is a further way of protecting the motor against overload. With overload detection activated (I

t) there is an automatic reduction in the motor current if the set

motor rated current (see “MotorRatedCurr.”) is exceeded for a certain period.

Ov erl oa d d et ec t.

Overload detect. OFF = overload detection switched off (at the factory) ON = overload detection switched on

8.6.10 Ripple compensation

Setting options depending on the version of the software available! The intermediate circuit voltage ripple can lead to output voltage ﬂuctuations which may cause sounds from the motor. The ripple compensation can be activated to help reduce these sounds if necessary.

Ri ppl e c om pe ns ati on

Ripple compensation OFF = ripple compensation switched off (at the factory) ON = ripple compensation switched on

8.6.11 Rampdown limitation

Setting options depending on the version of the software available! In case the rampdown time is set too low, the motor regeneration can lead to an overvoltage switchoff. The rampdown limitation can be activated to help prevent this if necessary.

Ra mpd ow n l im it .

Rampdown limit. OFF = rampdown limitation switched off (at the factory) ON = rampdown limitation switched on

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Page 36

8.6.12 Suppression of speeds

Suppression of up to three speed ranges. Under certain circumstances, it is possible to prevent disturbing noises that can arise at certain speeds due to resonances.

Example for suppression of 2 ranges (Idealized principle diagram)

50 %

0 %

100 %

35 % max

15 % min

09.05.2007

v_ausblendung_prz.vsd

100 %

A Modulation S Setpoint R Pband D Speed controller: setting signal P P-controller: control deviation

Setting depending on device type in: %, Hz, rpm

Su ppr es si on 1

→ Factory setting no suppression active = “OFF” →

Su ppr es si on 1

Ra nge 1 m in .

→ Setting for “Range1 min.”

Setting range: “Shutdown Freq.” - “Range 1 max.”

→

Ra nge 1 m in .

Ra nge 1 m ax .

→ Setting for “Range1 max.”

Setting range: “Range 1 max.” - “Max. Frequency”

→

Ra nge 1 m ax .

Su ppr es si on 2

→ Identical procedures for Suppression2 and Sup-

pression3, as far as desired

→ etc.

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Page 37

9 Parameter

9.1 Menu overview

Parameter Factory setting * User Setting Information

Start

PIN input OFF

Reset OFF

Language GB

Firmware 1.07

Info

Frequency 0.0 Hz

Motor current 0.0 A

Modulation 0 %

Events

Setting

Set Internal1 50.0 Hz

Setpoint2 50.0 Hz

Set Internal3 50.0 Hz

Min. Speed 0.0 Hz

Max. Speed 50.0 Hz

Controller Setup

Controlmode 0

Limit 75 %

LED Mode ON

PIN-Accesslevel 2

Network key - - - - -

Min. Backlight 0

RF channel

IO Setup

D1 Function 1D

D1 Inverting OFF

K1 Function 2K

K1 Inverting OFF

E1 Function 1E

E1 Inverting OFF

E1 min. 5 %

E1 max 100 %

Watchdog Time 0 sec

Watchdog Mode 0

Bus Address 247

Com. Baudrate 19200

Com. Mode 8E1

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Page 38

Parameter Factory setting * User Setting Information

Motor Setup

MotorRatedCurr.

2.50 A

MotorRatedVolt.

400 V

Edgefrequency

48.5 Hz

Max. Frequency

50.0 Hz

Startvoltage

0 %

VF quadratic

Rampup time

20 sec

Rampdown time

20 sec

Rotat. Direction

Current limit

120 %

DC brake mode

DC brake time

10 sec

DC brake level

25 %

Motorheating

OFF

Overload detect.

OFF

Ripple compensation

OFF

Rampdown limit.

OFF

Suppression1

OFF

Range1 min.

10.0 Hz

Range1 max.

15.0 Hz

Suppression2

OFF

Range2 min.

20.0 Hz

Range2 max.

25.0 Hz

Suppression3

OFF

Range3 min.

30.0 Hz

Range3 max.

35.0 Hz

Diagnostic

IGBT temp. 32.0 °C Capacitor 32.0 °C MCU Temp. 32.0 °C Output ﬁlter 27.3

E1 Input 0 %

DC-Voltage 565 V

Line voltage 330 V Stateﬂags 1280 Faultﬂags 0

PIN-Accesslevel 2

* Speciﬁcations not binding, these values can differe depending on the software version and customer-speciﬁc pre-setting.

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Page 39

10 Diagnostics menu

The diagnostics menu supplies information about the momentary operating condition of the device.

Diagnostic

32.0 °C

IGBT temp.

Display of the internal temperature of the power semiconductor.

32.0 °C

Capacitor

Display of electronics internal temperature.

32.0 °C

MCU Temp.

Display of the internal temperature of the microcontroller.

32.0 °C

Output ﬁlter

Only in version with integrated sine ﬁlter.

0 %

E1 Input

Signal height at analog input1“E1”.

565 V

DC-Voltage

The intermediate circuit voltage without load is the peak value of the input voltage. In a three-phase supply network with 400 V, an intermediate circuit voltage of ca. 565 V

results. This voltage sinks slightly under load.

330 V

Line voltage

Line voltage peak value.

Stateﬂags

Not active in devices with integrated display.

Faultﬂags

Not active in devices with integrated display.

PIN-Accesslevel

Momentarily adjusted PIN-Accesslevel (

Controller Setup).

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Page 40

11 Events / Fault signals

11.1 Display and query of events and malfunctions

Events Menu group Events

The event memory is read out after pressing the P key.

Read »»»

Empty

Beispiel: keine vorliegenden Störungen

Empty| = no entry = no event in the memory

19 1

Example line fault Position 1 = latest event The last 10 (1 - 10) events are saved. The desired position can be selected with the

▼+ ▲ keys. 19 = number of all previous faults

Line Fault

An error message appears alternately with the actual value display (

Diagnostic faults).

11.2 Messages: Fcontrol / Icontrol Basic

A momentary pending alarm or error message appears alternately with the standard display. Operating conditions are indicated by the status LED with ﬂashing code. internal State LED

10.01.2014

v_flash_explain_1_17.vsd

OFF

1 x

16 x

15 x

14 x

13 x

12 x

11 x

10 x

9 x

8 x

7 x

6 x

5 x

4 x

3 x

2 x

17 x

Display Code

Relay

Explanation

Reaction of device

Adjustment

OFF

de-energized, 13 14 interrupted

No line voltage

In the event of a mains interruption the unit switches “OFF” and automatically “ON” when the voltage has been restored.

Check line voltage and pre-fusing.

23.9 Hz

Frequency

energized 13 - 14 bridged

Normal operation without fault

STOP 1

energized 13 - 14 bridged

No enable = OFF

Terminals “D1” - “24 V” (Digital In 1) not bridged.

Switch off by external contact (

ena-

ble, device ON / OFF).

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Page 41

Display Code

Relay

Explanation

Reaction of device

Adjustment

Temp. Man-

ager

energized 13 - 14 bridged

Temperature management active

The device has an active temperature management to protect it from damage due to too high inside temperatures. In case of a temperature rise above the ﬁxed limits, the modulation is reduced linearly. To prevent the complete system being switched off externally (in this operation permissible for the controller) in case of reduced operation due to too high an internal temperature, no fault message is sent via the relay.

With a drop in temperature the modulation rises again llinear.

Check cooling of the controller.

Line Fault 4

de-energized, 13 14 interrupted

Line failure

The device is provided with a built-in phase-monitoring function for the mains supply. In the event of a mains interruption (failure of a fuse or mains phase) the unit switches off after a delay (approx. 200 ms).

Only functioning with an adequate load for the controller.

Following a shutoff, a startup attempt is made after approximately 5 seconds, if the voltage supply is high enough. This keeps occurring until all 3 supply phases are available again.

Check line voltage.

IGBT Fault

Earth fault

de-energized, 13 14 interrupted

IGBT Fault

Earth fault or short-circuit at inverter output.

The device switches off, renewed attempt to start after about 60 s

Code 9.

Final switch off when error is detected after the third start attempt at an interval < 60 s.

Reset by enable or line voltage ON/OFF.

DC under-

voltage

de-energized, 13 14 interrupted

Intermediate undervoltage

Intermediate circuit voltage below a ﬁxed limit for longer than 75 s.

The modulation is switched off immediately at undervoltage, error message after 75 s.

Automatic switching back on and switching off of error message when the voltage exceeds the ﬁxed limit for at least 5 s.

Check line voltage.

DC overvolt-

age

de-energized, 13 14 interrupted

Intermediate circuit overvoltage

Intermediate circuit voltage above ﬁxed limit for longer than 75s.

Reason for excessively high line voltage or alternator motor operation.

The modulation is switched off immediately at overvoltage, error message after 75 s.

Automatic switching back on and switching off of error message when the voltage drops below the ﬁxed limit for at least 15 s.

Check line voltage. Prevent generator motor operation.

IGBT warn-

ing

energized 13 - 14 bridged

IGBT warning

IGBT cooling down period for approx. 60 sec.

Final shutoff after 2 cooling-off intervals

Code 6.

Communica-

tion

de-energized, 13 14 interrupted

Communication fault

MODBUS communication interrupted

description MODBUS communication

Line under-

volt.

de-energized, 13 14 interrupted

Line voltage too low

Line voltage below a ﬁxed limit for longer than 75 s.

The modulation is switched off immediately at undervoltage, error message after 75 s.

Automatic switching back on and switching off of error message when the voltage exceeds the ﬁxed limit for at least 5 s.

Check line voltage.

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Page 42

Display Code

Relay

Explanation

Reaction of device

Adjustment

Line over-

voltage

de-energized, 13 14 interrupted

Line voltage too high

Line voltage above ﬁxed limit for longer than 75 s.

The modulation is switched off immediately at overvoltage, error message after 75 s.

Automatic switching back on and switching off of error message when the voltage drops below the ﬁxed limit for at least 15 s.

Check line voltage.

Peak current 14

de-energized, 13 14 interrupted

Error Peak current

If the output current increases above the speciﬁed limit (even in a short timeframe) the device will switch-off.

After a switch off the controller waits for 30 seconds then the controller attempt a start.

If 10 switch offs take place consecutively within 60 s (time to next respective error), ﬁnal switch off takes place with an error message.

Should no further switch off be exceeded in 90 sec. the counter will be reset.

Motor fault 15

de-energized, 13 14 interrupted

Motor fault

A connected thermostat or thermistor has tripped the circuit or interruption between both terminals “TB / TP”.

Plug for “TP” or “TP” in wrong positions.

The unit cuts out and does not switch on again.

Check motor and connection then reset (

Motor protection).

Output ﬁlter 16

de-energized, 13 14 interrupted

Sine ﬁlter to hot

(only in version with integrated sine ﬁlter)

Switch off at to high temperature, restarting after cooling down.

Check temperature in controller, Check cooling of the controller.

Overload 17

de-energized, 13 14 interrupted

Overload fault

The controller was switched off by the current limitation.

The error is set after detecting 4 times (I

t-process; maximum overload applied

for 60 s). After every detection (IGTB Recovery

Flag is set) there is a 30 s wait until a new attempt is started.

The respective errors must alway have a shorter interval than 5 minutes (started after restart). The modulation is switched off immediately after every detection.

Check load of the device. Reset by enable or line voltage ON/OFF.

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Page 43

12 Enclosure

12.1 Technical data

Type

(Part-No.)

Rated current

Output

{1}

[A]

Rated current

(I fundamental component @

50 Hz)

Input

{2}

[A]

Rated temper-

ature

[°C]

max. line fuse

{3}

[A]

max. heat dis-

sipation

{2}

[W]

Weight

[kg]

FSDM2.5AM (308252)

2.5

(2.3)

40 6 50 2.9

FSDM5AM (308240)

5.0

4.8

(4.5)

55 10 90 5.6

FSDM8AM (308241)

8.0

7.1

(6.6)

40 10 140 6.5

FSDM10AM (308260)

10.0

9.4

(8.6)

55 16 200 7.0

FSDM16AM (308303)

16.0

15.2

(14,0)

40 20 360 7.2

FSDM22AM (308315)

22.0

19.2

(17.7)

40 25 520 14.5

FSDM32AM (308317)

32.0

27.6

(25.7)

50 35 700 29.6

FSDM40AM (308319)

40.0

34.0

(31.5)

50 50 790 29.6

FSDM50AM (308321)

50.0

47.5

(43.2)

50 63 910 32.8

{1} Rated current output

current indication rating plate @ rated voltage, @ rated temperature (cos φ 0.8 at the output). {2} At rated voltage (cos φ 0.8 at the output), values for different speciﬁcations on request. {3} Max. line fuse on site (line protection fuse) according to EN 60204-1 Classiﬁcation VDE0113 Part 1

Line voltage* 3 ~ 208...480 V (-15 ... +10 %), 50/60 Hz

Nominal voltage 400 V

Maximal output voltage approx. 95 % from U

line

Switching frequency 16 kHz

Power factor > 0.9

Input resistance for speed setting signal

for input 0...10 V: R

> 100 kΩ

for 0...20 mA input: R

= 100 Ω

Voltage supply for external devices +24 V ± 20 %, I

max

70 mA

Heat dissipation in standby operation

approx. 3 W

Output 10 V I

max

10 mA (short-circuit-proof)

Digital input “D1” Input resistance: R

approx. 4 kΩ

Voltage range high level: 10....30 V DC

Voltage range low level: 0....4 V DC

Max. contact rating of the relay 2 A / 250 V AC

Max. permissible ambient temperature for operation

55 °C

Min. permissible ambient temperature

0 °C (if mains voltage is not switched off up to -20 °C) To avoid condensation the device must be continuously energized due to

the application of heat, with interruptions such that cooling to the point of condensation does not occur.

Permissible temperature range for storage and transport

-30...+80 °C (FSDM22: -30... +70 °C)

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Permissible installation height 0...4000 m amsl

≤ 1000 m: no limitation > 1000 m: max. permissible output current = current indication name plate

minus 5 % / 1000 m > 2000 m: max. permissible line voltage = max. voltage indication name

plate minus 1.29 % / 100 m

Permissible rel. humidity 85 % no condensation

Electromagnetic compatibility for the standard voltage 230 / 400 V according to DIN IEC 60038

Interference emission EN 61000-6-3 (domestic household applications)

Interference immunity EN 61000-6-2 (industrial applications)

Harmonics current According to EN 61000-3-2 (see Electrical installation / Harmonics current)

Please ask manufacturer for the individual harmonic oscillation levels of the current as a percentage of the fundamental oscillation of the rated current.

Max. leakage current according to the deﬁned networks of DIN EN 60990

FSDM2.5/5/8AM < 3.5 mA

FSDM10/22/32/40/50AM > 3.5 mA

FSDM16AM (depending on applied mains voltage) < 3.5 mA @ < 480 V ≥ 3.5 mA @ ≥ 480 V

Vibratory strength (for vertical installation, i.e. cable

inlet down).

Broadband noise (simulated life-endurance test) in accordance with EN 61373, category 1 class B.

Shock test according to EN 61373, category 1

Housing protection

IP54

* Regarding the mains connection, these devices are to be classiﬁed as category “C2” devices according to the relevant

DIN EN 61800-3. The increased requirements placed on electrical interference > 2 kHz for category “C1” devices are complied with in addition.

12.1.1 Max. load dependent on ambient temperature and line voltage.

The maximum permissible temperature for the rated current at rated voltage is speciﬁed as rated temperature. Since the dissipation of the power loss (heat development) in the device is decisively dependent on the ambient temperature, the max. load must be reduced at an ambient temperature above the rated temperature (

following table)!

The average value measured during a 24 h period must be 5 K under the max. ambient temperature. For installation in a switch cabinet, the device’s dissipation and its possible affect on the ambient temperature must be taken into consideration! Since the power loss in the device increases with rising line voltage, the following table must be observed.

Maximal load depending on line voltage and ambient temperature

Type

208 V (-15 %)...415 V (+6 %)

over 415 V (+6 %)...480 V (+10 %)

40 °C 50 °C 55 °C

F(S)DM2.5(A)M 2.5 A 2.2 A 2.0 A

2.5 A 1.8 A 1.6 A

F(S)DM5(A)M 5.0 A 5.0 A 5.0 A

5.0 A 5.0 A 5.0 A

F(S)DM8(A)M 8.0 A 7.0 A 6.5 A

8.0 A 6.5 A 6.0 A

F(S)DM10(A)M 10.0 A 10.0 A 10.0 A

10.0 A 10.0 A 10.0 A

F(S)DM16(A)M

16.0 A 13.0 A 12.0 A

14.5 A 12.5 A 11.5 A

FSDM22(A)M

22.0 A 18.0 A 15.3 A

22.0 A 17.0 A 14.5 A

FSDM32(A)M

32.0 A 32.0 A 30.0 A

FSDM40(A)M

40.0 A 40.0 A 37.0 A

40.0 A 40.0 A 35.0 A

FSDM50(A)M

50.0 A 50.0 A 48.0 A

50.0 A 50.0 A 46.0 A

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12.2 Connection diagram

Fcontrol Basic FSDM...(A)M

L3L2L1

Netz

Line

3 ~ 208...480 V 50/60 Hz

L1 L2 L3

U V W

TB/TPTB/

E1 D1 GND 10V 24V

Eingang

Input

0...10 V

0...20 mA

0...100 % PWM

Digital In 1

Analog In 1

24 V DC Out

10 V DC Out

Aus / Ein

Off / On

10V

13 14

Kontaktbelastung

Contact rating

max. AC 250 V 2 A

3 ~

V W PE TB

Y/Δ

3 ~ Motor

mit eingebauten Thermostatschaltern

with internal thermostats

J1 E1,1 E1,2

0...20 mA

0...10 V (10 V PWM)

15...28 V PWM

Temperaturfühler

Thermistors

TP =

Thermostatschalter

Thermostats

TB =

UMUN13K2

14.01.2016

Nicht für IT-System geeignet!

Not suitable for IT-System!

TB/TP In

1 Line 3 ~ 208 V...480 V, 50/60 Hz ("N" - connection only available for FSDM22) 2 Not suitable for IT system! 3 3 ~ Motor with internal thermostats 4 Input: 0...10 V, 0...20 mA, 0...100 % PWM 5 Enable Device Off / On 6 TP = thermistors, TB = thermostats 7 Contact rating max. 2 A / 250 V AC

12.2.1 Connection suggestion for several motors with motor protection units type STDT

•

Full motor protection by switch-off when activating the attached thermostat switches “TB”. Reset after malfunction by key press.

•

Line protection: A thermal over current sensor and a magnetic short circuit releasing elements are the parts of the integral line protection. Adjustment to the thermal overcurrent sensor to the max. permissible current of the connected cable (max. line fuse 80 A).

•

No cut-off if the mains supply is interrupted

3~ Controller

UPE V W

NL1 L2 L3

L3 NL2L1

3~ 208 .. 415 V

4 mm²

KT00005H

27.09.2007

1 3

2 4 6

STDT16

TB TB

I> I >

3~ Motor

M 3~

V WU

TB TB

4 mm²

1,5 mm²

1 3

2 4 6

STDT16

TB TB

I> I >

3~ Motor

V WU

TB TB

4 mm²

1,5 mm²

1 3

2 4 6

STDT16

TB TB

I> I >

3~ Motor

M 3~

V WU

TB TB

4 mm²

1,5 mm²

Y/ Y/

Consider max. terminal load Operating Instructions! (General example, data for the connection of the controller dependent on the used type of device)

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12.3 Dimensions [mm]

FSDM2.5M

FSDM5/8/10/16M (FSDM22M)

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FSDM32/40/50M

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12.4 Index

bypass switching 19

characteristic curve 32 control cable 15 current increase 31 current-operated protective

devices 16

DC-brake 34 diagnostics menu 39 direction of rotation 33

edge frequency 31 enable 19

heat dissipation 43

Input resistance 43

leakage current 16, 44 line fuse 43 line impedance 15 line protection 16 linear characteristic 31

mains 15 Maximum frequency 31 Minimum space requirement 9 motor feed cable 15 motor leads 16 Motor protection 17 motor protection unit 16

one-quadrantdrives 8 Outdoor installation 13 output voltage 31

pin code 24 PIN input 24 PTC 17 PWM signal 17

Rampdown time 32 Rampup time 32 relays 19 Reset 19, 27 resonances 36

Sine ﬁlter 8 start voltage 32 Suppression 36

Technical data 3, 43 temperature management 41 torque 32

U/f curve 31

Page 49

12.5 Manufacturer reference

Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact:

ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Telephone: +49 (0) 7940 16-0 Telefax: +49 (0) 7940 16-504 [email protected] http://www.ziehl-abegg.de

12.6 Service information

If you have any technical questions while commissioning or regarding malfunctions, please contact our technical support for control systems - ventilation technology.

phone: +49 (0) 7940 16-800 Email: [email protected]

Our worldwide contacts are available in our subsidiaries for deliveries outside of Germany, see www.ziehl-abegg.com. If you make returns for inspections or repairs we need certain information in order to facilitate focused trouble shooting and fast repair. Please use our repair ticket for this. It is provided to you after you have consulted our support department. In addition, you can download it from our homepage. Support - Downloads - General documents.

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